PARTS MAN U AL SP170 / SP210 ENGINES. Model. PUB-EP Rev. 11/10
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1 PARTS MAN U AL Model SP170 / SP210 ENGINES PUB-EP Rev. 11/10
2 Robin America, Inc. 905 Telser Road Lake Zurich, IL Phone: Fax: Copyright 2010 Robin America, Inc. SP170 / SP
3 HOW TO USE THIS MANUAL Ref. Part Number Description Qty Remarks To-From Fig. Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X D T X X X X NOTE The "T" in the specification number denotes the engine as an SP210. SPEC NO. (11 digits) PRODUCT NO. (15 digits) CODE NO. (4 digits) SP170 / SP
4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. SP170 / SP
5 Ref. Part Number Description Qty Remarks To-From Fig. GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT SP170 / SP
6 FIG. 1 CRANKCASE GROUP FIG. 100 SP170 / SP
7 FIG. 1 CRANKCASE GROUP Ref. Part Number Description Qty Remarks To-From Fig CRANKCASE CP CRANKCASE CP 1 EX170DT CRANKCASE CP 1 SP VALVE GUIDE 2 SP VALVE GUIDE 2 SP STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD 2 EX170DT0100/SP STUD OIL SEAL PLUG GASKET MAIN BEARING COVER CP OIL SEAL BALL BEARING J1 GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD CP 1 SP CYLINDER HEAD CP 1 SP GASKET, HEAD FLANGE BOLT FLANGE BOLT ROCKER COVER CP GASKET, ROCKER COVER PIPE KNOCK FLANGE BOLT GASKET SET SP170 / SP
8 FIG. 2 CRANKSHAFT GROUP FIG. 200 SP170 / SP
9 FIG. 2 CRANKSHAFT GROUP Ref. Part Number Description Qty Remarks To-From Fig CRANKSHAFT CP CRANKSHAFT CP 1 DT0040, DT0100, DT CRANKSHAFT CP 1 SP FLANGE NUT WOODRUFF KEY CONNECTING ROD AY 1 SP CONNECTING ROD AY 1 SP CONNECTING ROD AY 1 Undersize 0.25mm CONNECTING ROD BOLT PISTON PIN J3 PISTON 1 STD J3 PISTON 1 Oversize 0.25mm J3 PISTON 1 Oversize 0.50mm PISTON RING SET 1 SP170 - Std PISTON RING SET 1 SP170 - Oversize.25mm PISTON RING SET 1 SP170 - Oversize.50mm PISTON RING SET 1 SP210 - Std PISTON RING SET 1 SP210 - Oversize.25mm PISTON RING SET 1 SP210 - Oversize.50mm CLIP SP170 / SP
10 FIG. 3 INTAKE and EXHAUST GROUP FIG. 300 SP170 / SP
11 FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig CAMSHAFT CP PIN, CAMSHAFT 1 SP PIN CP, CAMSHAFT 1 SP O RING PIN, SPRING RELEASE LEVER CLIP RETURN SPRING RETURN SPRING 1 DT0040, DT VALVE SPRING SPRING RETAINER H3 INTAKE VALVE H3 EXHAUST VALVE KA0-31 COLLET VALVE TIMING CHAIN 1 SP TIMING CHAIN 1 SP TENTIONER SPRING, TENTIONER PIN, TENTIONER CHAIN GUIDE PIN, ROCKER CP CLIP ROCKER ARM SET 1 SP ROCKER ARM AY, INTAKE 1 SP ROCKER ARM AY, EXHAUST 1 SP ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT J1 MUFFLER CP J1 MUFFLER CP 1 DT0040, DT1050, DT SPARK ARRESTOR CP 1 DT TAPPING SCREW 1 DT MUFFLER COVER CP MUFFLER COVER CP 1 DT0040, DT1050, DT GLASS WOOL 1 DT GASKET, MUFFLER GASKET CP, MUFFLER 1 DT FLANGE NUT FLANGE NUT 2 DT0040, DT0100, DT1050, DT TAPPING BOLT FLANGE BOLT FLANGE BOLT A WASHER 1 DT0040, DT1050, DT SUS MESH 1 DT SP170 / SP
12 FIG. 3 INTAKE and EXHAUST GROUP FIG. 300 SP170 / SP
13 FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig H1 SCREEN CP TAPPING SCREW EXHAUST PIPE CP 1 DT STUD 2 DT H1 DEFLECTOR 1 DT1030, DT TAPPING SCREW 2 DT1030, DT J1 INSULATOR CP J3 GASKET 2, INSULATOR J3 GASKET 1, INSULATOR FLANGE NUT FLANGE BOLT BRACKET CP, AIR CLEANER 1 SP BREATHER PIPE BREATHER PIPE 1 DT H0 RUBBER PIPE AY 1 SP SPONGE PROTECTOR 1 DT CLAMP 1 SP SP170 / SP
14 FIG. 3 INTAKE and EXHAUST GROUP FIG. 315 Foam A B Dual Element C Low Profi le SP170 / SP
15 FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig Air Cleaner Ay 1 Foam 315A Air Cleaner Ay 1 Dual Element 315B Air Cleaner Ay 1 Low Profi le - Foam Element 315C Air Cleaner Ay 1 SP Base 1 Foam 315A Base 1 Dual Element 315B Back Plate 1 Low Profi le - Foam Element 315C Base Packing 1 SP170 - Dual Gasket A Cover 1 Foam (for original Ay only) 315A Cover 1 Foam (for Ay #510) 315A Cover 1 Dual Element 315B Cover 1 Low Profi le - Foam Element 315C Label Label Wing Nut 1 Dual Element 315B Wing Nut 1 Dual Element 315B Wing Nut 1 Dual Element Element 1 Foam 315A Element 1 Dual Element 315B Element Cp 1 Low Profi le - Foam Element 315C Flange Nut Flange Bolt SP170 / SP
16 FIG. 4 GOVERNOR GROUP FIG SP170 / SP
17 FIG. 4 GOVERNOR GROUP Ref. Part Number Description Qty Remarks To-From Fig GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT & WASHER AY NUT GOVERNOR SPRING SPEED CONTROL LEVER CP 1 DT0011, DT SPEED CONTROL LEVER 1 DT1100, DT SPEED CONTROL CP 1 SP FRICTION WASHER STOP PLATE WASHER FRICTION WASHER SCREW, PANHEAD SPRING, ADJUST CLAMP 1 DT0011, DT SCREW & WASHER AY 1 DT0011, DT SPEED CONTROL BRACKET CP 1 DT SPEED CONTROL BRACKET un 1 DT1100, DT1110, DT SCREW 1 DT0011, DT SELF LOCK NUT RETURN SPRING 1 DT0011, DT FLANGE BOLT LINK ROD CP SPEED CONTROL AY 1 Incl. the following items: 310, 340, 350, 355, 360, 365, 395, 396, 435, 440, 450, 480, 486 SP170 / SP
18 FIG. 5 COOLING and STARTING GROUP FIG. 500 SP170 / SP
19 FIG. 5 COOLING and STARTING GROUP Ref. Part Number Description Qty Remarks To-From Fig BLOWER HOUSING A LABEL, TRADEMARK 1 SP LABEL, TRADEMARK 1 SP LABEL, WARNING FLANGE BOLT BAFFLE 1 CP, CASE BAFFLE 2, HEAD DUCT CP, CASE 1 SP FLANGE BOLT FLANGE BOLT FLANGE BOLT 3 SP H3 COOLING BLOWER 1 SP A RECOIL STARTER AY 1 Includes cooling fan B 20A RECOIL STARTER AY D RECOIL STARTER AY 1 SP A FLANGE BOLT 4 For use in 210A B FLANGE BOLT 4 For use in 210B A COOLING FAN , 1011, 1030, 1040, 1050, SP170 / SP
20 FIG. 6 FUEL LUBRICANT GROUP - SP210 FIG SP170 / SP
21 FIG. 6 FUEL LUBRICANT GROUP - SP210 Ref. Part Number Description Qty Remarks To-From Fig FUEL TANK CP 1 used without item # A FUEL TANK 1 used with item # LABEL, WARNING A LABEL, MODEL 1 SP FUEL TANK CAP CP 1 DT0011, DT X FUEL TANK CAP CP 1 DT1010, DT1040, DT1110, DT X FUEL FILTER X UNION FLANGE NUT FLANGE BOLT FUEL PIPE CP X RUBBER PIPE X HOSE CLAMP A COVER, FUEL TANK A SCREW AND WASHER A SCREW AND WASHER CHOKE LEVER SP170 / SP
22 FIG. 6 FUEL LUBRICANT GROUP - SP170 FIG. 640 SP170 / SP
23 FIG. 6 FUEL LUBRICANT GROUP - SP170 Ref. Part Number Description Qty Remarks To-From Fig Carburetor Ay 1 Foam Carburetor Ay 1 Dual Element Carburetor Ay 1 Low Profi le Throttle Valve Screw Choke Valve 1 Foam, Dual Element Choke Valve 1 Low Profi le Pilot Jet Choke Lever 1 Foam, Dual Element Choke Lever 1 Low Profi le Throttle Shaft A 1 Foam Throttle Shaft A 1 Dual Element Bolt Needle Pin Float Body Ay Packing Chamber Packing Float Main Nozzle Main Jet 1 Foam Main Jet 1 Dual Element Clip Bolt Screw Spring Air Jet Air Jet, pilot Seal Packing Seal 1 Dual Element, Low Profi le Nut Fuel Strainer Ay Packing Cup O ring Screw SP170 / SP
24 FIG. 6 FUEL LUBRICANT GROUP - SP210 FIG. 640 SP170 / SP
25 FIG. 6 FUEL LUBRICANT GROUP - SP210 Ref. Part Number Description Qty Remarks To-From Fig Carburetor Ay Throttle Valve Screw Choke Valve Screw Pilot Jet Choke Lever Ring Throttle Shaft A Bolt Ring Needle Pin Float Body Ay Packing Chamber Packing Float Main Nozzle Main Jet Clip Bolt Screw Spring Air Jet Air Jet, pilot Seal Packing Seal Nut SP170 / SP
26 FIG. 7 ELECTRIC GROUP FIG. 700 SP170 / SP
27 FIG. 7 ELECTRIC GROUP Ref. Part Number Description Qty Remarks To-From Fig FLYWHEEL CP 1 SP A FLYWHEEL CP 1 SP IGNITION COIL CP 1 SP A IGNITION COIL CP 1 SP BOLT & WASHER AY H1 WIRE 2 CP 1 DT0011, DT H1 WIRE 1 CP 1 DT1100, DT SWITCH AY TAPPING SCREW SPARK PLUG 1 NGK BR6HS SPARK PLUG CAP 1 For use in U.S SPARK PLUG CAP 1 For use in Canada OIL SENSOR CP 1 SP KU FLOAT C/U CP7 1 SP BOLT & WAHSER AY 2 SP FLANGE BOLT 1 SP SP170 / SP
28 Robin America, Inc 905 T com PRINTED IN THE USA
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