PARTS MANUAL PKX301T PUMP. Model. PUB-PP5880 Rev. 08/14

Transcription

1 PARTS MANUAL Model PKX301T PUMP PUB-PP5880 Rev. 08/14

2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 2003 Robin America, Inc.

3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) PKX301T

4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. PKX301T

5 GROUP INDEX Group Name Page PUMP GROUP... 6 CRANKCASE GROUP... 8 CRANKSHAFT GROUP INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT PKX301T

6 SECTION 1 PUMP GROUP FIG. 100 PKX301T

7 SECTION 1 PUMP GROUP REF. PART NO. DESCRIPTION QTY. REMARKS CASING CASING PACKING ORING INNER CASING IMPELLER WEAR PLATE MECHANICAL SEAL ADJUSTING WASHER FRONT COVER PACKING PLUG AY O RING SOCKET BOLT SEAL WASHER BOLT AND WASHER WASHER FRONT COVER PLUG AY O RING COVER BOLT BOLT AND WASHER KNOB SOCKET BOLT WASHER SUCTION FLANGE BOLT AND WASHER CHECK VALVE DELIVERY BODY BOLT AND WSHER HEAD PACKING DELLIVERY FLANGE BOLT AND WASHER PACKING, DELIVERY PLUG AY O RING STRAINER HOSE BAND FRAME TOOL WING BOLT CUSHION RUBBER CUSHION RUBBER BOLT AND WASHER BOLT AND WASHER NUT NUT LABEL, PUMP NAME 1 M8X55L PKX301T - 7-1

8 SECTION 2 CRANKCASE GROUP FIG. 200 PKX301T

9 SECTION 2 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP 1 w/ Oil Sensor VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER CP OIL SEAL BALL BEARING GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE FILLER PLUG GASKET GASKET FLANGE BOLT CYLINDER HEAD CP GASKET, head FLANGE BOLT FLANGE BOLT ROCKER COVER CP GASKET, rocker cover PIPE KNOCK FLANGE BOLT RUBBER PIPE GASKET SET EX GASKET IN A TUBE Gasket Sets include the following: Fig. 200 items 90, 280, 620 and 690 Fig. 400 items 340 and 550 PKX301T

10 SECTION 3 CRANKSHAFT GROUP FIG. 300 PKX301T

11 SECTION 3 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP FLANGE NUT WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN PISTON PISTON RING SET CLIP PKX301T

12 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX301T

13 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT CP PIN, camshaft O RING PIN, spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING KA0-40 RETAINER VALVE SPRING INTAKE VALVE EXHAUST VALVE KA0-31 COLLET VALVE TIMING CHAIN CP TENTIONER SPRING, tentioner PIN, tentioner CHAIN GUIDE PIN, rocker ROCKER ARM AY, intake ROCKER ARM AY, exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT MUFFLER CP MUFFLER COVER CP GASKET, muffl er FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT DEFLECTOR TAPPING SCREW AIR CLEANER AY INSULATOR CP GASKET, insulator FLANGE NUT FLANGE BOLT PKX301T

14 SECTION 4 INTAKE and EXHAUST GROUP FIG. 410 PKX301T

15 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG AIR CLEANER AY 1 Dual CASE 1 Dual PACKING 1 Dual GASKET COVER LABEL NUT 1 Dual ELEMENT 1 Dual 410 PKX301T

16 SECTION 5 GOVERNOR GROUP FIG. 500 PKX301T

17 SECTION 5 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SCREW SPRING, adjust NUT CLAMP SCREW and WASHER AY SPEED CONTROL BRKT CP SCREW SELF LOCK NUT RETURN SPRING FLANGE BOLT PKX301T

18 SECTION 6 COOLING and STARTING GROUP FIG. 600 PKX301T

19 SECTION 6 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING 1 Yellow LABEL, trademark FLANGE BOLT BAFFLE 1 CP, case BAFFLE 2, head BOLT FLANGE BOLT RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RATCHET SPRING STARTER PULLEY FRICTION PLATE CENTER SCREW FLANGE BOLT PKX301T

20 SECTION 7 FUEL, LUBRICATION GROUP FIG PKX301T

21 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK CP 1 Yellow LABEL, warning LABEL, model FUEL TANK CAP CP 1 leakproof FUEL FILTER FUEL GAUGE CP SCREW, countersink UNION FUEL STRAINER AY FLANGE NUT FLANGE BOLT RUBBER PIPE HOSE CLAMP CHOKE LEVER CP PKX301T

22 SECTION 7 FUEL, LUBRICATION GROUP FIG. 710 PKX301T

23 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR AY VALVE THROTTLE SCREW VALVE CHOKE SLOW JET CHOKE SHAFT SHAFT SUB AY, THROTTLE SCREW VALVE NEEDLE AY PIN FLOAT LEVER CHAMBER FLOAT GASKET CHAMBER GASKET FLOAT SUB AY MAIN JET DRAIN SCREW BUSH ADJUSTING SCREW SPRING COLLAR GASKET O RING O RING PACKING CUP PKX301T

24 SECTION 8 ELECTRIC DEVICE GROUP FIG. 800 PKX301T

25 SECTION 8 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP IGNITION COIL CP LAMP COIL CP BOLT and WASHER AY SCREW and WASHER AY WIRE 2 CP SWITCH AY TAPPING SCREW SPARK PLUG SPARK PLUG CAP OIL SENSOR CP KU FLOAT BOLT and WASHER AY FLANGE BOLT CLAMP CP WIRE CLAMP FLANGE BOLT PKX301T

26 SECTION 8 ELECTRIC DEVICE GROUP FIG. 810 PKX301T

27 SECTION 8 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG OIL SENSOR CP KU FLOAT BOLT and WASHER AY FLANGE BOLT CLAMP CP WIRE CLAMP FLANGE BOLT PKX301T

28 SECTION 9 ACCESSORY GROUP FIG. 900 PKX301T

29 SECTION 9 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG H0 ACCESSORY TOOL KIT PKX301T

30 PRINTED IN THE USA