PARTS MANUAL EY20 ENGINE. Model. PUB-EP5705A Rev. 03/00
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1 PARTS MANUAL Model EY20 ENGINE PUB-EP5705A Rev. 03/00
2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 2000 Robin America, Inc.
3 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. PRODUCT NUMBER LABEL PRODUCT NUMBER LABEL LOCATIONS The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E Y X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) '00-03
4 MANUAL LAYOUT 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number '00-03
5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP OIL SENSOR :1 REDUCTION INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY... ASSEMBLY CP... COMPLETE EX... EXPORT (from Japan) FIG.... FIGURE FR.... FRONT "... INCH INCL.... INCLUDE ~L... LITER L=... LENGTH (in. mm) L.H. (LH)... LEFT-HAND SIDE MECH... MECHANICAL NO (NON)... NONE OPT.... OPTIONAL O.S.... OVER SIZE SYMBOL DESCRIPTION P=... PITCH (in mm) P.T.O. (PTO)... POWER TAKE OFF REF.... REFERENCE R.H. (RH)... RIGHT HAND SIDE RR.... REAR STD.... STANDARD SW... SWITCH T=... THICKNESS (in mm) UN... UNIT U.S.... UNDER SIZE ~V... VOLTAGE ~W... WATT W/... WITH W/O... WITHOUT '00-03
6 SECTION 1 CRANKCASE GROUP FIG. 100 EY '00-03
7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE, compl VALVE GUIDE OIL SEAL BALL BEARING DOWEL PIN STUD STUD PLUG GASKET UNION SEAL WASHER PLUG SEAL WASHER RUBBER PLUG MAIN BEARING COVER, compl OIL SEAL BALL BEARING GOVERNOR GEAR, compl GOVERNOR SLEEVE OIL GAUGE GASKET GASKET, bearing cover BOLT and WASHER, AY CYLINDER HEAD GASKET, head FLANGE BOLT TAPPER COVER, compl BREATHER PLATE, compl GASKET, tappet cover GASKET, breather plate RUBBER PIPE 1 8 X 11 X M FLANGE BOLT GROMMET * GASKET SET * Gasket Set includes the following: Fig. 100 items 280, 290, 620, 830 and 840 Fig. 300 items 340, 550 and 560 Fig. 310 item EY '00-03
8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EY '00-03
9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT, compl. 1 3/4" key - 5/16 tap CRANKSHAFT, compl. 1 3/4" key - 3/8 tap CRANKSHAFT, compl. 1 SAE Pump CRANKSHAFT, compl. 1 SAE Taper CRANKSHAFT, compl. 1 Metric Keyed, 20mm CRANKSHAFT, compl. 1 Metric Pump CRANKSHAFT, compl. 1 Metric Taper SPACER, T = Select one piece only SPACER, T = Select one piece only SPACER, T = Select one piece only NUT SPRING WASHER WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD BOLT OIL SCRAPER PISTON PIN PISTON 1 STD PISTON Oversize PISTON Oversize PISTON RING SET 1 STD PISTON RING SET Oversize PISTON RING SET Oversize CLIP EY '00-03
10 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 COMPRESSION RELEASE TYPE EY '00-03
11 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT CAMSHAFT 1 Compression Release Type RELEASE LEVER 1 Compression Release Type SPRING PIN 1 Compression Release Type SNAP RING, outer 1 Compression Release Type TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE MUFFLER, compl. 1 Standard, 6" tall MUFFLER, compl. 1 Low Noise, 8 3/4" tall MUFFLER BRACKET 1 Low Noise only FLANGE BOLT FLANGE BOLT MUFFLER COVER, compl. 1 Standard, 5 1/8" tall MUFFLER COVER, compl. 1 Low Noise, 6 3/4" tall GASKET, exhaust NUT FLANGE BOLT INSULATOR GASKET, insulator GASKET 2, insulator EY '00-03
12 SECTION 3 FIG. 310 INTAKE and EXHAUST GROUP Premium - Top Inlet Cyclone 590 A 520 B Standard - Cyclone C Foam Element -2 EY '00-03
13 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG AIR CLEANER AY 1 Premium 310A AIR CLEANER AY 1 Standard 310B AIR CLEANER AY 1 Foam 310C GASKET, air cleaner ELEMENT SET 1 Premium 310A ELEMENT SET 1 Standard 310B ELEMENT 1 Foam 310C FLANGE NUT 2 300C BOLT and WASHER AY NUT LOCK WASHER EY '00-03
14 SECTION 4 FIG. 400 GOVERNOR GROUP MANUAL WITH UPPER REMOTE CABLE CONTROL MANUAL CONTROL ONLY EY '00-03
15 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER, compl GOVERNOR SHAFT GOVERNOR ROD ROD SPRING, compl CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL AY SPEED CONTROL SPEED CONTROL 1 Manual Control Only KNOB STOP PLATE SPRING WASHER SCREW NUT FLANGE BOLT WIRE BRACKET SCREW NUT EY '00-03
16 SECTION 4 FIG. 410 GOVERNOR GROUP LOWER REMOTE CABLE CONTROL EY '00-03
17 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER, compl GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL AY BOLT SCREW NUT LINK PIVOT WIRE BRACKET FLANGE BOLT EY '00-03
18 SECTION 5 COOLING and STARTING GROUP FIG. 500 EY '00-03
19 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING 1 Black BLOWER HOUSING 1 Primer BLOWER HOUSING 1 Orange BLOWER HOUSING 1 Yellow LABEL, trademark FLANGE BOLT CYLINDER BAFFLE FLANGE BOLT HEAD COVER FLANGE BOLT EY '00-03
20 SECTION 5 COOLING and STARTING GROUP FIG. 510 NEW STYLE OLD STYLE EY '00-03
21 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG RECOIL STARTER AY 1 New Style RECOIL STARTER AY 1 Obsolete, use SPIRAL SPRING SPIRAL SPRING 1 Old Style REEL. compl REEL, compl. 1 Old Style STARTER ROPE STARTER ROPE 1 Old Style STARTER KNOB RATCHET RATCHET 2 Old Style FRICTION SPRING FRICTION SPRING 1 Old Style RETURN SPRING RETURN SPRING 1 Old Style FRICTION PLATE 1 Old Style THRUST WASHER 1 Old Style CLIP 1 Old Style STARTER PULLY STARTER PULLY 1 Old Style KNOB CAP DAMPER 1 Old Style RATCHET GUIDE SET SCREW FLANGE BOLT CLAMP 2 Old Style 510 EY '00-03
22 SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DETAIL A EY '00-03
23 SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK, compl. 1 Ø 10 mm outlet, Black FUEL TANK, compl. 1 Ø 10 mm outlet, Orange FUEL TANK, compl. 1 Ø 10 mm outlet, Yellow FUEL TANK CAP, compl FUEL FILTER FUEL STRAINER 1 Ø 10mm threads FUEL STRAINER 1 Ø 8mm threads FILTER PACKING CUP, strainer NUT PACKING FLANGE NUT FUEL PIPE, compl RUBBER PIPE HOSE CLAMP EY '00-03
24 SECTION 6 FUEL, LUBRICATION GROUP FIG EY '00-03
25 SECTION 6 FUEL, LUBRIACTION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR 1 Includes items -1 thru THROTTLE VALVE SCREW CHOKE VALVE SCREW PILOT JET PACKING, throttle shaft SPRING SHAFT AY, choke RING SCREW SHAFT AY, throttle BOLT RING NEEDLE VALVE AY PIN FLAOT CHAMBER BODY PACKING CHAMBER PACKING FLOAT AY MAIN NOZZLE MAIN JET ( 75) CHOKE SPRING STEEL BALL SEAL SEAL NOZZLE EY '00-03
26 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 OLD STYLE EY '00-03
27 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL IGNITION COIL FLANGE BOLT WIRE 2, compl. 1 Old Style SWITCH AY1 1 New Style STOP BUTTON 1 Obsolete use TAPPING SCREW CLAMP CLAMP, compl SPARK PLUG 1 L86C, Champion SPARK PLUG CAP FLANGE BOLT EY '00-03
28 SECTION 7 FIG. 710 ELECTRIC DEVICES GROUP POINTS and CONDENSER - OLD STYLE 110 EY '00-03
29 SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL IGNITION COIL GROMMET WIRE AY CONDENSER CONTACT BREAKER SCREW and WASHER GROMMET POINT COVER 1 Includes item *** OIL FELT, breaker *** SCREW and WASHER AY *** SCREW and WASHER FLANGE BOLT GASKET, point cover SEAL, point cover WIRE 2, compl. 1 Old Style only SWITCH AY 1 New Style STOP BUTTON 1 Obsolete, use TAPPING SCREW SPARK PLUG SPARK PLUG CAP * POINTS and CONDENSER KIT 1 Includes items 5, 6 and *** HARDWARE KIT 1 Includes items 9, 10, 11 and ***Items without part numbers are only available when purchsed in the Hardware Kit, EY '00-03
30 SECTION 7 ELECTRIC DEVICE GROUP - OIL SENSOR FIG. 730 NEW STYLE - OPPOSITE CARBURETOR SIDE 710 OLD STYLE - OPPOSITE CARBURETOR SIDE EY '00-03
31 SECTION 7 ELECTRIC DEVICE GROUP - OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 700 KS OIL LEVEL SENSOR, compl. 1 New Style OIL LEVEL SENSOR, compl. 1 Old Style JOINT BRACKET WIRE BAND SCREW and WASHER 1 New Style SCREW and WASHER 2 Old Style BOLT and WASHER AY LOCK WASHER WIRE CLAMP, compl CLAMP, compl EY '00-03
32 SECTION 7 FIG. 740 ELECTRIC DEVICE GROUP - OIL SENSOR OLD STYLE - CARBURETOR SIDE 750 EY '00-03
33 SECTION 7 ELECTRIC DEVICE GROUP - OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG OIL LEVEL SENSOR, compl JOINT BRACKET WIRE BAND SCREW and WASHER BOLT and WASHER AY LOCK WASHER WIRE CLAMP, compl EY '00-03
34 SECTION 8 6:1 REDUCTION FIG EY '00-03
35 SECTION8 6:1 REDUCTION REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT REDUCTION CASE GASKET A BOLT BOLT SPRING WASHER WASHER LOCK WASHER DRIVING SHAFT BALL BEARING REDUCTION COVER, compl BALL BEARING LABEL, oil filler LABEL, oil mark OIL SEAL GASKET B PLUG A PLUG B BOLT and WASHER MAIN BEARING COVER OIL SEAL EY '00-03
36 PRINTED IN THE USA
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