Horizontal Machining Center with Pallet Size of 630mm

Transcription

1 H6 Horizontal Machining Center with Pallet ize of 630mm

2 2 HWACHEN CATALG : H6 1

3 Horizontal Machining Center with Pallet ize of 630mm 3 HRIZNTAL MACHINING CENTER WITH TWIN DRIVE FR BETTER MACHINING PERFRMANCE High productivity horizontal machining center H6 has Twin Drive can provide powerful and stable machining performance by applying Box guide way in all axes. 1 Automatic Pallet Changer 2 Automatic Tool Change with Magazine 3 Twin Drive in Y-axis for Precise Movement 4 Twin Drive in X-axis for Precise Movement 3 2 4

4 4 HWACHEN CATALG : H6 RIGID RUGHING AND PRECIE FINIHING PERFRMANCE H6 is can be a good solution to the production of a various kinds of parts which is required high rigidity High rigidity with box way structure gives users stable cutting and each twin drive system on X and Y axis ensures more precise and faster cutting. High torque spindle head equipped with strong gear and Hwacheon s unique il-jet cooling system ensures stable rough cutting and high quality even after long time machining. Additionally, stable and strong frame structure designed with 3D design and FEM analysis will enhance quality of the products. H6 with Hwacheon s unique software enables users to get high efficiency, productivity, stability and convenience at the same time. High precise worm gear and rotary encoder will maintain the accuracy of the product.

5 Horizontal Machining Center with Pallet ize of 630mm 5 Tough, Rigid Frame tructure Integral bed frame will support feed drive system stably, and has thermally equal square structure to maintain geometrical accuracy. High Precision Twin drive High precision twin drive which is applied in X, Y axis will minimize yawing error in translational motion. Cooling il In Cooling il ut Front Bearing Radiation (Jacket Circulated) Gear Driven pindle The 2-speed auto-shifting gear spindle delivers high torque cutting performance at extra low speeds; while providing excellent performance at high speeds. il-jet Cooling The il-jet cooling and the Jacket Cooling designs have been perfected by Hwacheon's experience and know how in building high quality spindles. Highly effective cooling systems minimize the thermal displacement during prolonged machine operations. il Cooler il Tank pindle il (Hi-YUN) Rear Bearing Cooling (il-jet) uction Pump Front Bearing Cooling (il-jet)

6 Horizontal Machining Center with Pallet ize of 630mm 6

7 Horizontal Machining Center with Pallet ize of 630mm 7

8 8 HWACHEN CATALG : H6 MACHINING FTWARE + RELIABILITY The Hwacheon Machining oftware Components The Hwacheon's developed machining software monitors different variables related to the work environment and machining conditions and makes adjustments for best quality results and optimum work efficiency. HTDC (HDC + HFDC) Hwacheon Thermal Displacement Control ystem (HDC + HFDC) HTDC integrates the Hwacheon pindle Displacement Control system and the Frame Displacement Control ystem. HFDC Hwacheon Frame Displacement Control ystem HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement. HDC Hwacheon pindle Displacement Control ystem When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement. The system then makes necessary adjustments and effectively minimizing thermal displacement. tatic displacement compensation The HDC system corrects the Z-axis error occuring from the taper expansion during the spindle's high speed rotation.

9 The Hwacheon Machining oftware Components 9 PRECIIN + HTLD Hwacheon Tool Load Detect ystem HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece. (The load is measured every 8 msec to ensure accuracy) HECC Hwacheon High-Efficiency Contour Control ystem HECC offers an easy-to-use programming interface for different work -pieces and different processing modes. The system provides a precise, custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access. and accuracy for roughness and shapes. and works with the G Code system. PTIMA Cutting Feed ptimization ystem PTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is reduced. PEED +

10 10 HWACHEN CATALG : H6 UER FRIENDLY DEIGN, A WIDE RANGE F PTINAL FEATURE H6 offers user friendly design and a wide variety of useful options for practical applications, so you can concentrate on what you do best: creating quality products-without losing your valuable time to the worries of machine failure and safety. A wide variety of performance upgrade options are available for faster, more precise machining. Coolant Through pindle High pressure spindle through coolant will help to evacuate chips from machine in drilling hole and tapping operation. Coolant hower Plenty of coolant from 18 nozzles on roof will perfectly flush all chips on the machine. Auto Measurement ystem (ption)

11 Product Data 11 Product Data * Unit: mm(inch) Length : 7,940( ) 1,543 (60.75 ) 40tools: 2,079(81.85 ) 60tools: 4,233( ) Top 40tools: Width : 3,906( ) 60tools: Width : 4,118( ) Door pen 1,395(54.92 ) Door pen 800(31.49 ) 1,700(66.93 ) 1,445(56.89 ) Height : 3,640( ) 3,195( ) 940 (37.01 ) 40tools : 3,906( ) 60tools : 4,118( ) 3,335(131.3 ) 3,096( ) 445(17.52 ) Left side Front pindle Power Torque Diagram ~808rpm 809~8,000rpm Torque(Nm) 1,653.9 Nm (25%) 1,228.6 Nm (30min,60%) 1,039.6 Nm (Cont.) (Electric Conversion) 2,000 (25%) (30min,60%) 35 kw(25%) 26 kw(30min,60%) 22 kw(cont.) Nm(25%) Nm(30min,60%) 159 (Cont.) kW 20.3kW 16.3kW Power(kW) , ,000 4,000 pindle peed(rpm) 5,284 6,000 8,000

12 12 HWACHEN CATALG : H6 Product Configuration Each product can be configured to fit your application. H6 8,000 rpm BBT-50 (pt.: CAT-50) 35/22 kw il-jet + Jacket Cooling 40 tools Magazine 60/90/120/150 tools Magazine Machine pecifications ITEM H6 Travel troke (X/Y/Z) mm(inch) 1,050 / 900 / 1,000 (41.34 / / ) B-axis Rotation Angle (deg) 360 Distance from Table Center to pindle Gauge Plane mm(inch) 70~1,070 (2.76"~42.13") Distance from Table urface to pindle Center mm(inch) 70~970 (2.76"~38.19") Table Working urface mm(inch) 630 (24.80") x 630 (24.80") Table Loading Capacity kg f (lb f ) 1,600 (3,527) Min. Indexing Angle (deg) Max. Workpiece ize mm(inch) Ø1,050 (41.34") x 1,300 (51.18") pindle Max. pindle peed rpm 8,000 pindle Motor kw(hp) 35 / 22 (47 / 30) Type of pindle Taper Hole - I#50, 7 / 24 Taper (BBT-50) pindle Bearing Inner Diameter mm(inch) Ø100(Ø3.94") Method of pindle Lubrication & Cooling - il-jet Lub. + Jacket Cooling Feedrate Rapid peed (X/Y/Z) m/min(ipm) 48 / 48 / 40 (1,890 / 1,890 / 1,575) Rotating Time for 90 (B) sec 1.2 Motor Feed motor (X1/X2/Y1/Y2/Z/B) kw(hp) 5.5 / 5.5 / 7 / 7 / 9 / 5.5 (7.3 / 7.3 / 9.3 / 9.3 / 12 / 7.3) Coolant Motor (pindle / hower Coolant) kw(hp) 0.75 / 1.5 (1.0 / 2.0) pindle Cooler (50 / 60Hz) kw(hp) 5.0 / 5.6 (6.7 / 7.5) ATC Type of Tool hank - BBT-50 (pt.: CAT-50) Tool torage Capacity ea 40 (pt.: 60, 90, 120, 150) Max. Tool Diameter (With Adjacent Tools / Without) mm(inch) Ø125 (4.92") / Ø300 (11.81") Max. Tool Length mm(inch) 550 (21.65") Max. Tool Weight kg f (lb f ) 30 (66.1) Method of Tool election - Fixed Address Method of peration (Magazine / wing Arm) - ervo Motor / ervo Motor Power ource Electric Power upply kva 75 Compressed Air upply (Pressure x Consumption) - 0.5~0.7MPa x 1,870N /min Tank Capacity pindle Cooling / Lubrication (gal) 60 / 12 (15.85 / 3.17) Coolant (gal) 1,200 (317) Machine ize Height mm(inch) 3,640 (143.31") Floor pace (Length Width) mm(inch) 7,940 x 3,906 (312.6" x ") Weight kg f (lb f ) 26,500 (58,422) NC Controller Fanuc 31i-B

13 Machine pecifications 13 tandard and optional product components tandard Accessories ptional Accessories Adjust Bolt, Block & Plate Rotary Encoder (cale) B-axis Air Dryer il mist (emi dry cutting system) Air Blower ignal Lamp (R, G) Air Gun il skimmer Automatic Pallet Changer pindle Cooler Auto Door ignal Lamp (R, G, B) Base Around plash Guard Tool Kit & Box Ball crew Nut Cooling pindle Through Coolant, 30 bar / 70 bar Coil Conveyor (2ea) Workpiece Coordinate Pair 48ea Coolant Gun Tool Broken Detect system Coolant ystem Work Light Data erver (256 / 1,024MB) Tool Life Management Door Interlock 10.4 Color LCD Data erver Interface Tool Measuring ystem-renishaw / Blum Ethernet Interface Hwacheon Efficient Contour Fixture Interface (6 Port) (Touch Type, Laser Type) Lubrication il eparation tank Control system (HECC) Lift up Chip Conveyor Transformer Lubrication ystem Hwacheon Tool Load Detect ystem (HTLD) (Hinge Type, craper Type) Workpiece Measuring ystem, MPG Handle (1ea) Hwacheon Thermal Displacement Linear cale (X/Y/Z) Renishaw / Blum (Touch type) peration Manual & Parts List Control ystem (HTDC) Manual Guide i Hwacheon Artificial Intelligence Part Program torage Length 640m (256kB) Hwacheon Artificial Intelligence Mist Collector Control ystem (HAI) : 600 / 1,000 block Pneumatics ystem Control ystem (HAI) : 200 Block MPG Handle (3ea) Rigid Tapping Cutting Feed ptimization ystem (PTIMA) NC Cooler NC pecifications [Fanuc 31i-B] ITEM PECIFICATIN Controlled axis Controlled axis (Cs axis) 4 - Axes Controlled axis (Cs axis) 5 - Axes (Max.) imultaneously controlled axes 4 - Axes Least input increment 0.001mm, 0.001deg, inch Least input increment 1 / mm, deg, inch inch/metric conversion G20, G21 tore stroke check 1/2 Mirror Image tored pitch error compensation Backlash compensation peration Automatic & MDI operation DNC operation by memory card PCMCIA card is required Program number search equence number search Dry run, single block Handle interruption Interpolation function Circular interpolation G02,G03 Dwell (Per seconds) G04 Helical interpolation Circular interpolation plus max.2axes linear interpolation Nano smoothing interpolation Reference position return check G27 Reference position return G28, G29 2 nd reference position return G30 kip G31 NURB interpolation Feed function Rapid traverse override F0, F25, F50, F100 Feedrate (mm/min) Feedrate override 0 ~ 150% Jog feed override 0 ~ 4000mm/min verride cancel M48, M49 Program input Tape code EIA R244 / I840 Program number 4 - Digit equence number N8 - Digit Decimal point programming Coordinate system setting G92 Workpiece coordinate system G54 ~ G59 Work piece coordinate system preset Additional workpiece coordinate pairs 48EA Additional workpiece coordinate pairs 300EA Extend program edit function Copy/move/.. Manual absolute on and off Chamfering / corner R Programmable data input G10 ub program call 10 folds nested Custom macro B Addition of custom macro common variables #100-#199, #500-#999 Canned cycles for drilling mall-hole peck drilling cycle Automatic corner override ITEM PECIFICATIN Program input Feedrate clamp based on arc radius caling Coordinate system rotation Programmable mirror image Tape format for Fanuc series 15 Manual Guide i pindle speed function pindle serial output pindle override 50 ~ 120% pindle orientation Rigid tapping Tool function / compensation Tool function T4 - Digits Tool offset pairs ±6 Digits / 200EA Tool offset pairs ±6 Digits, 400ea, 999EA Tool offset memory C Tool length compensation Cutter compensation C Tool life management Tool length measurement Editing operation Part program storage length /Number of register able programs 256kB / 500EA Part program storage length /Number of register able programs Background editing Extended part program editing Play Back etting and display Graphic function 512kB / 1,000EA, 1MB / 1,000EA, 2MB / 1,000EA Multi-language display English, German, French, Italian, Chinese, panish, Korean, Portuguese, Polish, Hungarian, wedish Data input / output Reader / Puncher interface CH1 R232C Data server 256MB Data server 1,024MB Ethernet Interface Memory card / UB interface Auto data backup RAM + Part program thers Display unit 10.4" Color LCD HWACHEN Machining oftware High-speed HRV3 function Hwacheon Artificial Intelligence Control ystem (HAI) : 200 Block Hwacheon Artificial Intelligence Control ystem (HAI) : 600/1000 block HECC (Hwacheon Efficient Contour Control ystem) HTLD (Hwacheon Tool Load Detect) PTIMA (Cutting Feed ptimization ystem) HTDC (Hwacheon Thermal Displacement ystem) - HDC (Hwacheon pindle Displacement Control ystem) + - HFDC (Hwacheon Frame Displacement Control ystem) : Not available : tandard : ption

14 Hwacheon Global Network Hwacheon Headquarters Hwacheon UA Hwacheon Europe Hwacheon Asia Please call us for product inquiries. The product design and specifications may change without prior notice. Read the operation manual carefully and thoroughly before operating the product, and always follow the safety instructions and warnings labels attached on the surfaces of the machines. HEAD FFICE HWACHEN MACHINE TL C., LTD 976-1, JANGDEK-DNG GWANGAN-GU, GWANGJU, KREA TEL: FAX: EUL FFICE , BANGBAE-DNG, ECH, EUL, KREA TEL: FAX: UA HWACHEN MACHINERY AMERICA, INC. 50, LAKEVIEW PARKWAY VERNN HILL, IL60061, UA TEL: FAX: INGAPRE HWACHEN AIA PACIFIC PTE. LTD. 21 BUKIT BATK CRECENT, #08-79 WCEGA TWER INGAPRE TEL: FAX: GERMANY HWACHEN MACHINERY EURPE GMBH JEF-BAUMANN TR. 25, 44805, BCHUM, GERMANY TEL: FAX: HC-M244-R