VictorTaichung DIN EN ISO 14001

Transcription

1 R VictorTaichung DIN EN ISO DIN EN ISO 9001 TÜV Rheinland ISO Certificate approved TÜV Rheinland ISO 9001 Certificate approved Victor Taichung - an established ISO-9001 & company.

2 All series are equipped with auto-door, air conditioner for elec. cabinet and chip conveyors Vturn-30W/36W Horizontal CNC lathe. Cost effective solution for turning wheel size up to 22" on Vturn-36W (18" on Vturn-30W). Finger chucks with flexible changeover kit for either OP-1 or OP- 2 turning. Fully enclosed guarding with high pressure coolant and large coolant tank minimizes the chip and coolant leakage. Vcenter-85W Vertical machining center. Cost effective solution for 12"~22" PCD bolt and valve hole drilling and tapping by hydraulic PCD fixtures. Ram and arm type ATC for quick tool changeover time. Two screws chip removers minimum chip build-up. 1

3 Vturn-V20W/V24W Vertical 4-axis CNC lathe. Advanced solution for 13"~20" or 17"~24" wheel turning. A2-13 rigid spindle by large diameter bearings offer heavy cutting 55kW (Vturn- V24W or 45kW (Vturn- V20W). Two VDI turrets reduce cutting time by allowing 2 turning operations to be completed simultaneously. Rotary ACC further avoids spindle idle time. 2 rear disposal chip conveyors. Vcenter-H26W Horizontal 4-axis machining center. Advanced solution for boring the PCD bolt and valve holes from BOTH sides assures higher positiing accuracy on wheels 13"~26". Rapid feed rate 40/40/40 m/min and builtin 8000rpm spindle (15/18kW) further reduce cycle time for high efficiency. Preferable model for OEM wheel manufacturers. 2

4 Slant bed lathe has been specifically developed for max. efficiency in Alloy wheel processing. Horizontal type lathe minimizes chip build up in wheel to prevent swarf marring the surface during operation. The machine's ample capacity allows wheels of up to 22" on Vturn-36W (18" on Vturn- 30W) to be processed as standard Specific features have been added to improve machine efficiency, including strong coolant flow. More Features Included High pressre coolants. Z axis telescopic cover. Increased spindle power. Special 3 finger chuck and chip conveyor. No tailstock to reduce machine cost. Rigid structure for accurate wheel turning! Meehanite cast iron structure with hardened box slideways quickly dampens cutting vibrations for high accuracy even under heavy cutting. Hydraulic driven turret with cast iron body easily handles continuous interrupted cutting common in wheel turning. Spindle supported by heavy duty roller bearings to maintain tight runout even under heavy cutting. High performance for minimum wheel throughput time! Low pitched ballscrews are used to increase axis thrust force while Fanuc α30i spindle motor is offered as standard. This combination of high thrust axis drives and powerful spindle facilitates high metal removal rates for optimum productivity. As low rpm's are rarely used in wheel turning, a direct belt drive is used to reduce inertia of drive system and improve acceleration times. (Note: On Vturn-36W max speed is 2000rpm to improve torque output as higher rpm is not reguired for large wheels.) Heavy duty double roller bearings Angular thrusts bearings 3

5 Efficient chip evacuation High pressure coolant pump (6.5 bars) with 3 coolant pipes effectively washes chips away from the inside the wheel for coolant flow to prevent chip build-up within the wheel. Large coolant tank gives a coolant capacity of 300 liters (79 gallons) on Vturn-36W [360 liters (94.7 gallons) on Vturn-30W] ensuring the machining area is flooded with coolant during operation. Telescopic cover for Z axis ensuring no chips are trapped and prevents damage to the ballscrew. With 45 deg. slant bed and a shower system located above the chuck cutting chips are quickly washed away from the machining area. Special chip conveyor removing long spiral chips that are formed in wheel machining is offered as standard. Simple, easy wheel loading for maximum operator efficiency Automatic door opening & closing reduces operator workload particularly needed when continuously handling larger sized wheels. Special 3 finger hydraulic chuck clamped by standard foot switch is used to clamp the wheel rim, allowing simple yet accurate loading of wheels without fear of damage or distortion to the wheel. For OP.1 the hub locator at end of mandrel needs to be changed for different sizes only. For OP.2 the height of mandrel must also be changed and the locator ring for different sizes Finger chuck for OP-1 (brake side) or OP-2 (road side) turning For both size machines the 3 finger chuck is set-up for a single operation specified on ordering as standard. Suitable arms and fingers are offered as standard to allow complete range of wheel sizes. Range of sizes as follows: HC-1218 chuck with a clamping range of 12" to 18" wheels. HC-1520 chcuk with a clamping range of 15" to 20" wheels. HC-1522 chcuk with a clamping range of 15" to 22" wheels. *Note: 1. One size of spring loaded mandrel is offered as standard for OP.1 chuck. 2. One size of mandrel with a complete set of spacers is offered as standard for OP.2 chuck. 3. Changeover kit including mandrel and front plate to suit additional operation can be optionally ordered to allow both turning operations on the same chuck. Finger chucks on Vturn-36W for OP.3 (diamond cutting) Diamond cutting on the front face turning is also popular for OP.2 for better finish on the wheel surface. ("OP.3" is only called by Victor Taichung for such a diamond cutting to avoid ambiguity). Besides the primary clamping on the outer rims using fingers, there exist a secondary clamping using the collet in the hub so the clamping quality is enhanced for better surface finish by diamond tools. Such type of finger chuck is not recommended to be used compatibly with OP.1 chuck because the changeover is difficult and laborous. 4

6 With t he i nc re a s in g demand for b igger Alloy wh ee l manufacturing, Victor Taichung has come up with an alternative solution for easier loading/unloading wheels and further reduces the spindle idle time. Victor Taichung Vturn-V20W/V24W lathes are built from with new innovation to provide a 4 axis vertical CNC lathe specifically designed for Alloy wheel production. Rigid structure for reliable heavy-duty turning! 2 piece Meehanite cast iron base with heavy ribbing base quickly dissipates localized vibration throughout cast structure. Hand scraping is used to ensure perfect mating with both case blocks. Rigid A2-13 spindle is supported by large diameter bearings to maintain tight runout even under heavy cutting, while vertical orientation removes accuracy problems encountered due to overhang. Robust turrets with cast iron bodies and hydraulic operated are designed to easily handle interrupted cuts encountered in wheel machining. Hydraulic tank is easily accessed and uses a heat exchanger to maintain low oil temperature and filtration system to ensure stable operation. Deep Angled bed design with 2 large holes around the spindle collects high voulmn of chips and coolants to reduce the cleaning frenquency and according idle time. High powered spindle motor Fanuc high powered spindle motor 55kW (74HP) provides ample power to run heavy cuts with both turrets simultaneouly and compliments the high axis thrust force. 5

7 Outstanding features stablizes cutting process and reduces cycle times Auto Chuck Changer with 3 finger wheel chucks Rotary type offers fast exchange time within 13 seconds (Vturn-V24W) or 10 seconds (Vturn-V20W) to reduce the machine idle time for wheel changeover. Fully hydraulic 3-finger chuck with stiff arm and pull-back clamping guarantees cutting stiffness, better surface finish and longer service life. Both chucks can be used for either rear or front face turning allowing a single lathe to complete wheel turning. Compact floor space requirements when compared to 2 horizontal lathes. Turning capacity can be further upgarded to 26" (Vturn-V24W) or 22" (Vturn-V20W) wheels without installing ACC. Twin VDI turrets Reduced cutting times by allowing 2 machining operations to be completed simultaneously. Orientating to tools to be directly opposed during machining ensures a more stable cutting process. VDI tooling allows quick tool changeover. Exclusive offset-tooling design further enables the I.D. turning by two turrets moving simultaneously to double the cutting efficiency for the first operation OP-1. Extra High Efficient chip evacuation/ removal TWO chip conveyors with king size coolant tank 1500 [(396 gallons) Vturn-V24W] or 1000 [(264 gallons) Vturn-V20W] liters disposes high volumn of chips and enhances the production without scratching on the wheel surface because of less chip build-up and high flow rate coolant pumps Grundfos CH Oil skimmer effectively removes fine metal particiles from the coolant to ensure stable coolant flow. Vturn-V24W with HC-V1724 chuck has a clamping range from 17 " to 24" wheels. Finger chuck for OP-1 and/or OP-2 turning Fully hydraulic 3-finger chuck with stiff arm and pull-back clamping guarantees cutting stiffness, better surface finish and longer service life. Exclusive design for one single chuck with multiple arm-andfinger packages provides a cost-effective and high flexibility solution for the customers. No need to change the complete chuck for different size of wheel turning. Both chucks can be used for either rear or front face turning allowing a single lathe to be used for complete wheel turning. Vturn-V20W with HC-V1320 chuck has a clamping range 13"~18" or 15"~20" wheels. Vturn-V24W with HC-V1522 or HC-V1724 chuck has a clamping range 15"~22" or 17"~24" wheels. 6

8 The reliable performance of Victor Taichung CNC machining centers makes the ideal addition to the wheel processing line. Heavy meehanite cast structure quickly dampens cutting vibrations and maintains accuracy over entire machine life. Solid machine construction and controlled machine assembly ensure continuous running. For improved productivity, high rapid feedrates and rigid spindle arrangement minimize drilling time. Rigid machine construction for reliable continuous drilling Solid casting design Major machine castings are made from Meehanite cast iron for its superior damping characteristics. CAE design used to select optimal ribbing to remove distortion during operation. Superior precision NRS linear guides on X/Y/Z axes for high positioning accuracy offers the best solution in machine accuracy and rigidity. Fast tool change of 1.5 sec Rapid tool change facilitated by using ram & arm type. The independent tool magazine allows bi-directional random tool selection and keeps the tools free of machining area. Reduced idle times for reduced cycle time. High performance axes drives. High rapid feeds are provided on all axes with servo motors direct coupled to ballscrews to eliminate transmission vibrations. Pretensioned double anchored ballscrews absorb heat generated with minimal effects to machine positioning. High rigid spindle for maximum service life Spindle arrangement is designed using the latest CAE techniques to ensure tight run-out for improved drilling accuracy and tool life. The standard oil cooler limits spindle bearing temperature for longer life in continuous operation. 7

9 Simple construction and operation ensure reliable precise performance The fixture has two diagonally opposed clamping fingers to hold the wheel in position. These are fixed between 2 rails with a singel bolt to allow for simple and quick adjustment to suit various wheel sizes. An industrial polymer on each finger tip ensures no damage on the wheel rim. A mandrel fitted with a collet is used to locate the wheel center using the wheel hob. This mandrel has adjustable height to suit different wheel size. The wheel rests on 4 precision ground blocks to ensure wheel is leveling with the table. An upright location bar ensures the PCD holes at the correct orientation every time. An hydraulic index motor with brake is used to tilt the table for valve hole machining with a mechanical stopper on either side of table used to ensure the exact tilting angle every time. Box slideways on column (optional) PCD bolt and valve hole drilling fixture All operations completed using hydraulic power. Locating bar for PCD orientation. Collet for locating wheel center. Hydraulic fingers for wheel clamping. Hydraulic motor for table tilting. Precision ground location blocks. HC-M1222 for 12"~22" wheel clamping. 8

10 Following the increasing demands for the rear boring on wheel valve hole, Vcenter-H26W is launched to meet this requirement for OEM wheel manufacturers to cover wheel size 13"~ 26" machining. This 4-axis horizontal machining center also offers a flexible solution to after market wheel manufacturers on bigger wheel drilling. Rapid feed rate 40/40/40 m/min 3-axis moving column design features high rapid feed rate 40/40/40 m/min. Axis acceleration 0.7G/0.7G/0.7G with high power 4.5/5.5/4.5 kw reaches highest efficiency. Steel type telescopic cover design. Servo driven 12-tool magazine No ATC is required to lower facility costs. Servo type tool magazine assures high reliability for tool exchange. 9

11 8000rpm built-in spindle Built-in 8000rpm spindle avoids belt vibration to affect machining quality. Dual winding (low/high winding) with power output 15/18kW further reduces cutting time. PCD bolt and valve hole drilling fixture Advanced solution for boring the PCD bolt and valve holes from road side and braking side assures higher positiing accuracy on wheels 13"~26". Drilling at arbitrary angle thanks to CNC rotary table to rotate the fixture. Exclusive design on hydraulic fixture offers conventional solution on OP-3 drilling or the latest technology for OP-1 drilling before turning operation OP More features included Rotary opearion panel. Big coolant tank 550 liters. High pressure coolants include top and bottom coolant flushing. Fixed location to collect chips and coolants so as to assures clean woking environment.

12 Automation oriented vertical turning center and horizontal machining center for reliable mass production. Vturn-V20W/V24W and Vcenter-H26W composes of a manufacturing cell for rim turning and drilling operation up to 26". Coupled with Fanuc robot and wheel loading/ unloading system, this unmanned cell is easily upgraded for continuous machining. Vcenter-H26W AIR TANK 4041 (159") Vturn-V24W FANUC R2000i Vturn-V24W 5 AIR TANK 2612 (103") Fanuc Robot Controller 6775 (267") N.G. BOX Panel 1000 (39") 6255 (246") (619") 11

13 Vturn-30W Specification ITEM / MODEL Vturn-30W Swing over bed diameter mm (inch) 680 (26.7) Standard turning diameter mm (inch) 430 (16.9) Maximum turning diameter mm (inch) 530 (20.8) Swing over carriage mm (inch) 520 (20.4) Hydraulic 3 jaw finger chuck OP1 or OP2 (12"~18") X axis travel mm (inch) 315 (12.4) Z axis travel mm (inch) 750 (29.5) Rapid feed - X/Z axis m/min (ipm) 20/20 (787/787) Feed motor - X/Z axis kw (HP) 3.0/4.0 (4/5.4) Max. Spindle speed rpm 2500 Spindle nose A2-8 Spindle bearing dia. mm (inch) 160 (6.3) Spindle taper 1/20 AC Spindle motor (Cont. / 30 min.) kw (HP) 30/37 (40/50) Hole through spindle mm (inch) 86 (3.4) Hole through draw tube mm (inch) 75 (3.58) Tool stations No. 10 I.D. tool size (max) mm (inch) 50 (2) Standard O.D. tool size mm (inch) 32 (1¼) Tailstock Not available Coolant capacity liter (gallon) 360 (94.7) Approx. machine size (with chip conveyor) m (inch) 4.73 x 2 x 2.15 (186.2 x 78.7 x 84.6) Net weight Kg (lbs) 6500 (14430) CNC Controller Fanuc 0i-TD Standard accessories Oil skimmer 3 step warning light NSK ballscrews Water & air gun interface Fully enclosed guard Tool box & hand tools Leveling blocks Tooling accessories Auto door High pressure coolant - Grundfos SPK4-15 Coolant nozzle Z-axis ballscrew cover Special chip conveyor Automatic lubrication No tailstcok, no chuck, no window on door Air conditioner for electrical cabinet. Optional accessories Homtech 3 jaw finger chuck (specify OP.1 or OP.2) Window on door VDI turret - no extra charge, but no tool holders provided Higher power spindle 37/45 kw (50/60 HP) Air blow system Oil mist remover Moving range for Vturn-30W 3 (0.1) 212 (8.3) 750 (29.5) Z-axis travel 110 (4.3) 67 (2.6) 137 (5.4)8 (0.3) 151 (5.9) 60 (2.36) 305 (12) 12 (0.47) 40 (1.57) 97 (3.8) 63 (2.48) Ø78 (3.1) 186 (7.3) 144 (5.7) 10 (0.39) (0.68) 460 (18.1) 50 (1.97) 50 (1.96) 265 (10.4) X-axis travel 315 (12.4) X-axis zero point Machine layout for Vturn-30W 215 (8.5) (95.86) 84.9 (3.3) 1330 (52.4) 470 (18.5) 550 (21.65) 270 (10.6) 1280 (50.4) 860 (33.86) 613 (24.1) 1745 (68.7) 780 (30.7) ( )=inch (103.6) 2012 (79.2) 1560 (61.4) 180 (7.1) 80 (3.1) (73.5) (84.8) 1765 (69.5) 247 (9.7) 1297 (51.1) 1773 (69.8) 259 (10.2) 3070 (120.87) (54.2) (166.4) 4731 (186.3) (49.5) 280 (11) (70.8) (41.3) (17.67) 12

14 Vturn-36W Specification ITEM / MODEL Vturn-36W Swing over bed diameter mm (inch) 740 / opt. 780 (29 / opt. 30.7) Standard turning diameter mm (inch) 320 (12.6) Maximum turning diameter mm (inch) 580 / opt. 620 (22.83 / opt ) Swing over carriage mm (inch) 580 / opt. 620 (22.83 / opt ) Hydraulic 3 jaw finger chuck [OP1 or OP2] 12"~18" or 15"~20" or 15"~22" wheels [OP3] 17"~24" or 15"~22" wheels Center distance mm (inch) 890 (35) X axis travel - std turret mm (inch) 320 (12.6) Z axis travel mm (inch) 815 (32) Rapid feed - X/Z axis m/min (ipm) 12/15 (472.4/590.6) Feed motor - X/Z axis kw (HP) 3.0/4.0 (4/5.4) Max. Spindle speed rpm 2000 Spindle nose A2-8 (opt. A2-11) Spindle bearing dia. mm (inch) Ø160 (Ø6.3) Spindle taper 1/20 AC Spindle motor (Cont. / 30 min.) kw (HP) 30/37 (40/50) [opt. 37/45 (50/60)] Hole through spindle mm (inch) 105 (4.13) Hole through draw tube mm (inch) 91 (3.58) Tool stations No. 10 I.D. tool size (max) mm (inch) 50 (2) Standard O.D. tool size mm (inch) 32 (1¼) Tailstock Not available Coolant capacity liter (gallon) 300 (79) Approx. machine size m (inch) 4.7 x 2 x 2.2 (185 x 78.7 x 86.6) Net weight Kg (lbs) 8700 (19279) CNC Controller(optional) Fanuc 0i-TD Standard accessories Oil skimmer Stepper for operator 3 step warning light NSK ballscrews Water & air gun interface Fully enclosed guard Tool box & hand tools Leveling blocks Tooling accessories Auto door High pressure coolant - Grundfos SPK4-15 Coolant nozzle Z-axis ballscrew cover Special chip conveyor Automatic lubrication No tailstcok, no chuck, no window on door Air conditioner for electrical cabinet. Optional accessories Homtech 3 jaw finger chuck (specify OP.1 or OP.2) Kitagawa 3 jaw finger chuck FG56L (13"~20") for OP.1 or OP.2 Window on door Built-in spindle for OP.3 diamond turning VDI turret - no extra charge, but no tool holders provided Higher power spindle 37/45 kw (50/60 HP) Air blow system Oil mist remover Moving range for Vturn-36W Machine layout for Vturn-36W 70 (2.8) 151 (5.9) 815 (32) Z-axis travel 110 (4.3) 715 (28) Z-axis zero point 100 (3.9) 8 (0.3) 580 (22.8) Max. cutting dia. 290 (11.4) x 320 (12.6) x 60 (2.4) 50 (2) 160 (6.3) 320 (12.6) Std. turning dia. 40 (1.57) 240 (9.45) 50 (2) 3695 (145.5) 1200 (47.2) 672 (26.5)750 (29.5) 450 (17.7) 750 (29.5)450 (17.7) 1150 (45.3) 1265 (49.8) 1450 (57) 2350 (92.5) 610 (24) 2310 (90.9) ( )=inch 13

15 + Vturn-V20W/V24W Specification ITEM / MODEL Vturn-V20W Vturn-V20W Without ACC Vturn-V24W Vturn-V24W Without ACC X1, X2 travel mm (inch) 420 (16.54) 420 (16.54) 560 (22.05) 560 (22.05) Z1, Z2 travel mm (inch) 420 (16.54) 420 (16.54) 460 (18.11) 460 (18.11) X1, X2 rapid feedrate m/min (ipm) 20 (787.4) 20 (787.4) 15 (590.6) 15 (590.6) Z1, Z2 rapid feedrate m/min (ipm) 20 (787.4) 20 (787.4) 15 (590.6) 15 (590.6) Maximum swing diameter for chuck mm (inch) 670 (26.38) 800 (31.5) 750 (29.5) 870 (34.25) with wheel Maximum turning diameter mm (inch) 560 (22.05) 600 (23.62) 660 (26) 710 (28) Max. turning wheel size inch 20x10 22x10 24x11 26x11 Spindle speed rpm Spindle nose A2-13 A2-13 A2-13 A2-13 Spindle motor kw (HP) 37/45 (50/60) 37/45 (50/60) 45/55 α50i (60/73.7) 45/55 α50i (60/73.7) X1, X2 servo-motor kw (HP) 4.0, α22i (5.4) 4.0, α22i (5.4) 4.0, α22i (5.4) 4.0, α22i (5.4) Z1, Z2 servo-motor kw (HP) 4.0, α22i (5.4) 4.0, α22i (5.4) 7.0, α30i (9.4) 7.0, α30i (9.4) Turret disc VDI-40 VDI-40 VDI-50 VDI-50 Number of tools Tool to tool time sec Machine dimension mm (inch) 3200x2890x3100 (126x114x122) 3200x2240x3100 (126x88x122) 4000x3400x3350 (157x134x132) 4000x2500x3350 (157x98x132) Coolant tank liter (gallon) 1000 (264) 1000 (264) 1500 (396) 1500 (396) Controller Fanuc 18i-TB 18i-TB 18i-TB 18i-TB Power requirement kva Machine weight Kg (lbs) (26520) (25415) (37970) (36465) Standard accessories Fully enclosed guarding Auto chuck changer Finger chucks VDI tool holders including exclusive OFFSET tooling Auto door High pressure and high volume coolant (2 Grundfos pumps CH12-30) 2 Chip conveyors Remote MPG Oil mist remover Tool box Levelling blocks Air conditioner for electrical cabinet 3 step warning light Air blow system Stepper for operator Optional accessories No ACC (APC) No chucks Wheel lifting device I/O interface for robot Moving range for Vturn-V20W 254 (10) 460 (18.1) 540 (21.3) + Z1 - +X1 Z1 Z1 - CNC1 + X1 - MAX:250 (9.8) 440 (17.3) 440 (17.3) 30 (1.2) 30 (1.2) 315 (12.4)315 (12.4) (16.3)413.5 (16.3) Moving range for Vturn-V24W 40 (1.6) 560 (22) 560 (22) 70 (2.8) 220 (8.66) 350 (13.8) 35 (1.4) +X1 + Z1 Z1 - CNC2 X1- X1- + X2-540 (21.3) + Z2-420 (16.5) 590 (23.2) 162 (6.4) 296 (11.7) 460 (18.1) 266 (10.5) 239 (9.4) 1410/1383 (55.5/54) Machine layout for Vturn-V20W / V24W 3200/4000 (126/157.5) 3100/3345 (122/131.7) 650/863 (25.6/34) 2240/2530 (88/99.6) 4800~7300/5475~7730 (307~287/215.6~304) Maximum swing diameter for VT-V20W[V24W] with or without ACC 1470 [1820] (57.8 [71.6]) 400 [510] 400 [510] (15.7 [20.1]) (15.7 [20.1]) Ø670 [800] (Ø26.4 [31.5]) Ø670 [800] (Ø26.4 [31.5]) Ø750 [870] (Ø29.5 [34.2]) [ ] Vturn-V24W ---- Without ACC 1084 (42.7) ( )=inch 14

16 Vcenter-85W Specification ITEM Vcenter-85W X axis travel mm (inch) 850 (33.46) Y axis travel mm (inch) 600 (23.62) Z axis travel mm (inch) 560 (22.05) Spindle nose to table mm (inch) 300~860 (11.81~33.86) Table dimensions mm (inch) 1100 x 510 (43.31 x 20.08) Wheel range - PCD & valve holes only 20" Wheel range - decoration holes 19" Spindle motor (cont./30min) kw (HP) 5.5/7.5 (7.4/10) Spindle speed rpm 8000 (belt-driven) X/Y/Z axis rapid feedrate m/min (IPM) 24/24/20 (945/945/787.4) X/Y/Z axis feed motor kw (HP) 3/3/3 (4/4/4) Max. tool length mm (inch) 250 (9.84) Max. tool weight Kg (lbs) 7 (15.47) Max. tool diameter [without adjacent tools] mm (inch) 80[125] (3.15[4.92]) Tool changeover time sec 1.5 (T-T), 5.9 (C-C) Magazine capacity 24 (Disk) Coolant tank Liter (gallon) 280 (74) Power requirement kva 23 Controller Fanuc 0i-MD Machine dimension (WxDxH) mm (inch) 2450 x 3136 x 2790 (96.5 x x 109.9) Machine weight Kg (lbs) 5700 (12597) Standard accessories Fully enclosed guarding Rigid tapping Remote MPG T nuts for table slot Air blow Spindle oil cooler Levelling blocks Air conditioner for electrical cabinet Oil skimmer Optional accessories Chip conveyor Auto door High pressure coolant -Grundfos SPK4-8 Through spindle coolant Higher powered motor Box slideways on column Machine layout for Vcenter-85W 805 (31.7) 844 (33.2) Spindle center 1227 (48.3) 2450 (96.5) 1348 (53.1) 2994 (117.9) 3136 (123.5) Tool shank (BT-40) º Ø17 Ø25.3 M16XP º Taper:7/ (33.8") 300(11.8") 560(22") 30º Ø53 Ø63 520(20.5") Ø15 125(4.9") 850(33.5") 1100(43.3") Ø (4.9") 25 Unit: mm 878 (34.6) 2590~2790 (102~109.8) ( )=inch Tool shank (CT-40) ø1 ø ø2.21 ø2.5 ø0.59 ø0.39 ø Unit: inch 15

17 Vcenter-H26W Specification ITEM Vcenter-H26W X axis travel mm (inch) 720 (28.34) Y axis travel mm (inch) 720 (28.34) Z axis travel mm (inch) 520 (20.47) Spindle nose to table mm (inch) 170~690 (6.69~27.16) Wheel range - PCD & valve holes only 26" Wheel range - decoration holes N.A. Spindle motor (cont./30min) kw (HP) 15/18.5 (20/24.8) Spindle speed rpm 8000 (built-in) X/Y/Z axis rapid feedrate m/min (IPM) 40/40/40 (1575/1575/1575) X/Y/Z axis feed motor kw (HP) 4.5/5.5/4.5 (6/7.4/6) Max. tool length mm (inch) 350 (13.8) Standard accessories Auto door Oil skimmer Chip conveyor Rotary table with wheel clamping fixture Optional accessories CTS (Coolant through spindle) Tool length measurement Part measuring Oil mist collector Customized drilling fixture rpm spindle (18.5/22 kw) Max. tool weight Kg (lbs) 7 (15.47) Max. tool diameter [without adjacent tools] mm (inch) 80[125] (3.15[4.92]) Tool changeover time sec 10 (T-T), 18 (C-C) Magazine capacity 12 Coolant tank Liter (gallon) 550 (145) Power requirement kva 45 Controller Fanuc 0i-MD (opt. 21i-MB) Machine dimension (WxDxH) mm (inch) 3540 x 4560 x 2645 (139.4 x x 104.2) Machine weight Kg (lbs) (23100) Machine layout for Vcenter-H26W X-axis travel: 720 (28.3) 1058 (41.7) 1060 (41.7) 1046 (45.1) 1546 (60.9) 385 (15.2) Y-axis tranel: 720 (28.3) 2645 (104.1) 2993 (117.8) 4422 (174) 3540 (139.4) 983 (38.7) 355 (14) (28.8) 490 (19.3) 882 (34.7) 2145 (84.4) 1449 (57) 960 (37.8) 4859 (191.3) 690 (27.2) 360 (14.2) 949 (37.4) 170 (6.7) Z-axis: travel (520) Maximum width: 994 (39.1) Maximum diameter: Ø900 (35.4) ( )=inch 16

18 Victor's Fanuc 0i-TD / 21i-TB / 18i-TB Control Specifications Standard: ITEM SPECIFICATION DESCRIPTION Controlled Axes: 1. Controlled Axes 2 Axes (X, Z) 2. Simultaneous Controlled Axes Position / Linear interpolation / Circular interpolation (2/2/2) 3. Least Input Increment 0.001mm / inch / 0.001deg. 4. Least Input Increment 1 / mm / inch / deg. 5. Max, command value mm ( in) 6. Fine Acceleration & Deceleration Control Std. 7. HRV Control Std. 8. Inch / Metric Conversion Std. (G20 / G21) 9. Interlock All Axes / Each Axis / Cutting Block Start 10. Machine Lock All Axes / Each Axis 11. Emergency Stop Std. 12. Over-travel Std. 13. Stored Stroke Check 1 Std. 14. Mirror Image Each Axis 15. Chamfering on / off Std. 16. Follow-up Std. 17. Unexpected disturbance torque detection function Std. (to be used to tool load monitoring) 18. Position switch (with Victor's own PLC) Std. (to be used for security) Operation: 1. Automatic Operation Std. 2. MDI Operation MDI B 3. DNC Operation Reader / Puncher Interface is Required 4. DNC Operation with Memory Card PCMCIA Card Attachment is Required 5. Program Number Search Std. 6. Sequence Number Search Std. 7. Sequence number comparison and stop Std. 8. Buffer Register Std. 9. Dry Run Std. 10. Single Block Std. 11. JOG Feed Std. 12. Manual Reference Position Return Std. 13. Manual Handle Feed 1 Unit / Each Path 14. Manual Handle Feed Rate X1, X10, X100 Interpolation: 1. Positioning G00 2. Threading synchronous cutting Std. 3. Multiple threading Std. 4. Threading retract Std. 5. Continuous threading Std. (G76) 6. Variable threading Std. (G34) 7. Linear Interpolation G01 8. Circular Interpolation G02, G03 (multi-quadrant is possible) 9. Dwell G Skip Function G Reference Position Return G Reference Position Return Check G ND Reference Position Return Std. Feed: 1. Rapid Traverse Rate Std. 2. Rapid Traverse Override F0, 25%, 50%, 100% 3. Feed Per Minute G98 (mm/min) 4. Feed Per Revolution G99 (mm/rev) 5. Tangential Speed Constant Control Std. 6. Cutting Feed rate Clamp Std. 7. Automatic Acceleration / Deceleration Rapid traverse: linear; Cutting feed:exponential 8. Rapid traverse bell-shaped acceleration / deceleration Std. (on 21i / 18i only) 9. Linear accel / deceleration after cutting feed Std. interpolation 10. Feed rate Override 0~150% 11. Jog Override 0~100% 12. Feed Stop Std. Program Input: 1. EIA / ISO Automatic Recognition Std. 2. Label Skip Std. 3. Parity Check Std. 4. Control In / Out Std. 5. Optional Block Skip 1 6. Max. Programmable Dimension 8-Digit 7. Program Number O4-Digit 8. Sequence Number N5-Digit 9. Absolute / Incremental Programming G90 / G91(G code System B) 10. Decimal Point Programming / Pocket Calculator Type Std. Decimal Point Programming 11. Input Unit 10 Time Multiply Std. 12. Diameter / radius programming Std. 13. Plane Selection G17, G18, G Automatic Coordinate System Setting Std. 15. Work piece Coordinate System G52, G53, G54~G Direct Drawing Dimension Programming Std. 17. G code System A Std. 18. Chamfering / corner R Std. 19. Programmable Data Input (G10) Std. 20. Sub Program Call 4 folds nested 21. Custom Macro B Std. 22. Canned Cycles Std. 23. Multiple Repetitive Cycle Std. (G70~G76) 24. Multiple Repetitive Cycle 2 (Pocket profile) Std. (G70~G76 type II) 25. Canned Cycle for Drilling Std. 26. Program Format FANUC std. format 27. Program Stop / Program End M00 / M01 / M02 / M30 Auxiliary Spindle Speed Function: 1. Auxiliary Function Lock Std. 2. Spindle Speed Function Std. 3. Constant Surface Speed Control Std. 4. Spindle Override 50~120% 5. Actual Spindle Speed Output Std st Spindle Orientation Std st Spindle Output Switching Function Std. 8. M Code Function M3 digit 9. S Code Function S4 digit 10. T Code Function T4 digit 11. Rigid Tapping (Spindle) Std. Tool Function & Tool Compensation: 1. Tool Function T7+1 / T6+2digits 2. Tool Offset Pairs 6-digit 64 pairs 3. Tool Nose Radius Compensation Std. (G40 / G41 / G42) 4. Tool Geometry / wear Compensation Std. 5. Number of Tool Offsets (in total) 64 sets 6. Automatic Tool Offset Std. 7. Direct Input of Tool Offset Value Measured B Std. Accuracy Compensation: 1. Backlash Compensation Rapid Traverse / Cutting Feed 2. Stored Pitch Error Compensation Std. Edit Operation: 1. Part Program Storage Length (in total) 1280m / 512kB (0i-D / 21i / 18i) 2. Number of Registerable programs (in total) 800 (0i-D), 400 (21i / 18i) 3. Part Program Editing Std. 4. Program Protect Std. 5. Background Editing Std. Setting and Display: 1. Status Display Std. 2. Clock Function Std. 3. Current Position Display Std. 4. Program Display Program name 31 characters 5. Parameter Setting and Display Std. 6. Self Diagnosis Function Std. 7. Alarm Display Std. 8. Alarm History Display Operation History Display Std. 10. Help Function Std. 11. Run Hour and Parts Count Display Std. 12. Actual Cutting Feedrate Display Std. 13. Display Spindle Speed and T Code At All Screens Std. 14. Dynamic Graphic Display Std. 15. Servo Setting Screen Std. 16. Display of Hardware and Software Configuration Std. 17. Multi-Language Display Std. 18. Data Protection Key Std. 19. Erase CRT Screen Display Std. 20. Spindle Setting Screen Std. 21. Color LCD / MDI 8.4" (0i), 10.4" (0i-D 1 / 21i / 18i) Data Input / Output: 1. Reader / Puncher Interface RS-232 interface 2. Memory Card Interface Std. 3. External Work piece number search 9999 OPTIONS: With hardware included: 0i-D 21i 18i 1. Conversational programming Std. Std. (Manual guide i)* 1 2. Conversational programming (Cap i) N.A. 3. Data server (with PCB and ATA or CF card) 4. Embedded Ethernet (10Mbps) Std. Std. Std. 5. Fast Ethernet (100Mbps, available in Data server) 6. Tool life management 7. Part Program Storage Length 1280mm (in total) Std. Std. 8. Part Program Storage Length 2560mm (in total) N.A. N.A. 9. Program restart 10. Optional block skip 2-9 blocks 11. Polygon turning (by C-axis) with Victor's own PLC 12. Manual handle feed 2 (2 nd MPG) N.A. 13. Reader / Puncher interface 2 (2 nd RS232 interface) N.A. 14. External data input N.A. 15. Profibus Without hardware included: 16. Program number O8-digit N.A. N.A. 17. Circular thread cutting (G35) N.A. N.A. 18. Circular interpolation by 9-digit R designation N.A. N.A. 19. Tool offset value 7 digits N.A. 20. Number of registered program 1000 (in total) N.A. N.A. 21. G code system B / C N.A. 22. Type format for FS 15 N.A. 23. Play back N.A. 24. Three-dimensional coordinate conversion N.A. 25. Direct input of offset value measured for 2 spindle lathe N.A. 26. AI NANO control (G5.1 Q1) N.A. 27. Bell-type acceleration/deceleration before look ahead N.A. interpolation *1. Manual Guide i is available on Fanuc 0i-(0i-D* 1 /21i/18i) when the monitor is upgraded to 10.4" LCD. 17

19 Victor's Fanuc 0i-MD / 21i-MB / 18i-MB Control Specifications Standard: ITEM SPECIFICATION DESCRIPTION Controlled Axes: 1. Controlled Axes 3 Axes ( X, Y, Z ) 2. Simultaneous Controlled Axes Position / Linear Interpolation / Circular Interpolation (3 / 3 / 2) 3. Least Input Increment 0.001mm / inch / 0.001deg. 4. Least Input Increment 1 / mm / inch / deg. 5. Max, Command Value mm ( in) 6. Fine Acceleration & Deceleration Control Std. 7. High Speed HRV Control Std. 8. Inch / Metric Conversion Std. (G20 / G21) 9. Interlock All Axes / Each Axis / Cutting Block Start 10. Machine Lock All Axes / Each Axis 11. Emergency Stop Std. 12. Over-Travel Std. 13. Stored Stroke Check 1 And Check 2 Std. 14. Mirror Image Each Axis 15. Mirror Image M73, M74, M75, M76 X, Y Axes 16. Follow-Up Std. 17. Position Switch (With Victor s Own PLC) Std. Operation: 1. Automatic Operation Std. 2. MDI Operation MDI B 3. DNC Operation Reader / Puncher Interface Is Required 4. DNC Operation With Memory Card PCMCIA Card Attachment Is Required 5. Program Number Search Std. 6. Sequence Number Search Std. 7. Sequence Number Comparison And Stop Std. 8. Buffer Register Std. 9. Dry Run Std. 10. Single Block Std. 11. Jog Feed Std. 12. Manual Reference Position Return Std. 13. Manual Handle Feed 1 Unit / Each Path 14. Manual Handle Feed Rate X1, X10, X Z Axis Neglect Std. Interpolation: 1. Positioning G00 2. Single Direction Positioning G60 3. Exact Stop Mode G61 4. Exact Stop G09 5. Linear Interpolation G01 6. Circular Interpolation G02, G03 (Multi-Quadrant Is Possible) 7. Dwell G04 8. Polar Coordinate Interpolation G12.1 (Only Available On 18i-M) 9. Helical Interpolation Std. 10. Skip Function G Reference Position Return G Reference Position Return Check G nd / 3rd / 4th Reference Position Return Std. 14. Index Table Indexing Std. (Only Available On HMC) Feed: 1. Rapid Traverse Rate Std. 2. Rapid Traverse Override F0, 25%, 50%, 100% 3. Feed Per Minute G94 (mm/min) 4. Tangential Speed Constant Control Std. 5. Cutting Feed Rate Clamp Std. 6. Automatic Acceleration / Deceleration Rapid Traverse: Linear; Cutting Feed: Exponential 7. Rapid Traverse Bell-Shaped Acc. / Deceleration Std. (G00) 8. Bell-Shaped Acc. / Deceleration Before & After Cutting Std. (G01) Feed Interpolation 9. Automatic Corner Deceleration Std. (G64) 10. Linear Acc / Deceleration Before & After Cutting Feed Std. (G01) Interpolation 11. Feed Rate Override 0~150% 12. Jog Override 0~100% 13. Automatic Corner Override G Feed Stop Std. 15. AI Contour Control (G05.1) (In Total) 40 (0i) Blocks 16. AI Nano Contour Control (G05.1) (In Total) 80 (21i), 180* 1 (18i) Blocks 17. Jerk Control Std. (21i / 18i Only) 18. Rigid Tapping Bell-Shaped Acc. / Deceleration Std. 19. Feed Rate Clamp By Arc Radius (G02 / G03) Std. Program Input: 1. EIA / ISO Automatic Recognition Std. 2. Label Skip Std. 3. Parity Check Std. 4. Control In / Out Std. 5. Optional Block Skip 1 6. Max. Programmable Dimension 8-Digit 7. Program Number O4-Digit 8. Sequence Number N5-Digit 9. Absolute / Incremental Programming G90 / G (Pocket Calculator Type) Decimal Point Programming Std. 11. Input Unit 10 Time Multiply Std. 12. Plane Selection G17, G18, G Rotary Axis Designation Std. 14. Rotary Axis Roll-Over Function Std. 15. Polar Coordinate Command G Coordinate System Setting Std. 17. Automatic Coordinate System Setting Std. 18. Work Piece Coordinate System G52, G53, G54~G Addition Of Work Piece Coordinate System Pair 48 Pairs 20. Manual Absolute On And Off Std. 21. Optional Chamfering / Corner R Std. 22. Programmable Data Input G Sub Program Call 4 Folds Nested 24. Custom Macro B Std. 25. Addition Of Custom Macro Common Variables #100~#199, #500~# Canned Cycles For Milling G73 / G74 / G76, G80-G89, G98 / G Small Whole Peck Drilling Cycle G Circular Interpolation By R Programming Std. 29. Program Format FANUC Std. Format 30. Program Stop / Program End M00 / M01 / M02 / M Reset Std. 32. Scaling G Coordinate System Rotation G68 Auxiliary Spindle Speed Function: 1. Auxiliary Function Lock Std. 2. High Speed M / S / T Interface Std. 3. Spindle Speed Function Std. 4. Spindle Override 50~120% 5. 1st Spindle Orientation Std. 6. M Code Function M3 Digit 7. S Code Function S5 Digit 8. T Code Function T2 Digit 9. Rigid Tapping Std. Tool Function & Tool Compensation: 1. Tool Function T8 Digit 2. Tool Offset Pairs 6-Digit, 400 (0i / 21i), 999 (18i) 3. Tool Offset Memory C STD (D / H Codes Are Separated) 4. Tool Length Compensation G43-G44, G45-G48, G49 5. Cutting Compensation C Std. 6. Tool Management Function For 1 Path, Tool 64 Pairs Accuracy Compensation: 1. Backlash Compensation Rapid Traverse / Cutting Feed 2. Stored Pitch Error Compensation Std. 3. Bi-Directional Pitch Error Compensation Std. Edit Operation: 1. Part Program Storage Length (In Total) 1280m (512KB) (0i / 21i), 2560m (18i) 2. Number Of Registered Programs (In Total) 400 (0i / 21i), 1000 (18i) Programs. 3. Part Program Editing / Protect Std. 4. Background Editing Std. 5. Machining Time Stamp Std. (Only Available On 18i-M) Setting And Display: 1. Status Display Std. 2. Clock Function Std. 3. Current Position Display Std. 4. Program Display Program Name 31 Characters 5. Parameter Setting And Display Std. 6. Self Diagnosis Function Std. 7. Alarm Display Std. 8. Alarm History Display Operation History Display Std. 10. Help Function Std. 11. Run Hour And Parts Count Display Std. 12. Actual Cutting Feedrate Display Std. 13. Display Of Spindle Speed And T Code At All Screens Std. 14. Graphic Function Std. 15. Dynamic Graphic Display Std. 16. Servo Setting Screen Std. 17. Spindle Setting Screen Std. 18. Display Of Hardware And Software Configuration Std. 19. Multi-Language Display Std. 20. Data Protection Key Std. 21. Erase CRT Screen Display Std. 22. Machining Condition Selecting Screen Std. 23. Color LCD / MDI 8.4 (0i), 10.4 (0i-D* 2 / 21i / 18i) Data Input / Output: 1. Reader / Puncher Interface RS-232 Interface 2. External Work Piece Number Search Memory Card Interface Std. 4. Embedded Ethernet (10Mbps) Std. OPTIONS: With Hardware Included: 0i-MD 21i-MB 18i-MB 1. Conversational Programming Std. Std. (Manual Guide i)* 2 2. Conversational Programming (Super Cap i) N.A. 3. Data server (with PCB and CF card 1 GB) Std. 4. Fast Ethernet (100 Mbps, Available In Data Server) Std. 5. Tool Life Management 6. Part Program Storage Length 5120m (In Total) N.A. 7. Program Restart 8. Optional Block Skip 9 Blocks 9. High Precision Contour Control (With RISC Board) N.A. N.A. 180* 1 Blocks 10. AI High Precision Contour Control (RISC) N.A. N.A. 600 Blocks 11. AI Nano High Precision Contour Control (RISC) N.A. N.A. 600 Blocks 12. Profibus Without Hardware Included: 13. Tool Load Monitoring (With Victor Own PLC) 14. Programmable Mirror Image (G50.1) Addition Of Tool Pairs For Tool Life Management N.A. Sets 16. Cylindrical Interpolation (G7.1) (Used On 4th-Axis) N.A. 17. Interruption Type Custom Macro N.A. 18. Addition Of Work-Piece Coordinate Systems 300 Sets N.A. N.A. 19. Exponential Interpolation (G2.3) N.A. N.A. 20. Smooth Interpolation N.A. N.A. 21. Spiral / Conical Interpolation N.A. N.A. 22. Floating Reference Position Return N.A. N.A. 23. Hypothetical Axis Interpolation (G07) N.A. N.A. 24. Tool Retract And Return (G10.6 With Victor Own PLC) N.A. N.A. 25. NURBS Interpolation (Only Avail. In HPCC / RISC) N.A. N.A. *1. Block Addressing Time: - 2 ms For AI Nano CC (Max. Cutting Feed 30 m / min) - 1 ms For HPCC (Max. Cutting Feed 60 m / min), AI HPCC And AI Nano HPCC (150 m / min) *2. 0i-MD Manual Guide I Only Available On 10.4 LCD. 18

20 R R R Spindle output for wheel machning Power-kw(HP) Torque-kg-m(ft.lbf) P1 P2 P3 T1 T3 T2 T4 P4 S1 S2 S3 S4 RPM S1 S2 S3 S4 RPM P1 (*30 min. in low winding) P2 (cont. in low winding) P3 (*30 min. in high winding) P4 (cont. in high winding) S1 (base RPM in low winding) S2 (base RPM in high winding) S3 (max. RPM in low winding) S4 (max. RPM in high winding) *30 min. may be replaced by 15%, 15 min. or 20 min. according to Fanuc technical specification T1 (*30 min. in low winding) T2 (cont. in low winding) T3 (*30 min. in high winding) T4 (cont. in high winding) S1 (base RPM in low winding) S2 (base RPM in high winding) S3 (max. RPM in low winding) S4 (max. RPM in high winding) Model Spindle Motor Base Speed (rpm) Max Speed (rpm) P_Cont. KW (HP) P. KW (HP) Tor.Cont. Kg-m (ft.lbf) Tor. Kg-m (ft.lbf) Vturn-30W α30i (40) 37 (50)-30 min (213) 36.4 (263)-30 min. Vturn-36W α30i (40) 37 (50)-30 min (303) 51.6 (373)-30 min. Vturn-V20W α40i (50) 45 (60)-30 min (293) (357)-30 min. Vturn-V24W α50i (60) 55 (73.3)-30 min (465) (568)-30 min. Vcenter-85W αp12i Low winding (5) 7.5 (10)-15 min. 7.2 (52) (105)-15 min. High winding (7.4) 7.5 (10)-30 min (51.5) 9.72 (70)-30 min. Low winding (20) 18.5 (24.8)-15 min (70.3) (86.3)-15 min. Vcenter-H26W αib112l-18.5 High winding (24.8) 22 (29.5)-15 min. 3.6 (26) 4.28 (30.9)-15 min. All specifications are subject to change without notice for design improvement. VictorTaichung profile: Sales turnover: USD mil s (in 2008)* No. of employees: 998 *Exchange rate: 1 USD=32 TWD TEL: THE VICTOR-TAICHUNG COMPANIES TAIWAN info@mail.or.com.tw Victor Taichung Machinery Works Co; Ltd. Headquarters: 266, Sec.3 Taichung Kan Rd. Taichung,Taiwan, R.O.C. TEL : FAX : Overseas Marketing Division: TEL : FAX : UK Victor Europe Limited TEL : FAX : FRANCE Victor France TEL : FAX : GERMANY Victor GmbH TEL : FAX : SOUTH AFRICA Victor Fortune (PTY) Ltd. TEL : FAX : MALAYSIA Victor Machinery (M) SDN. BHD. TEL : FAX : THAILAND Victor (Thailand) Co. Ltd. TEL : FAX : USA Fortune International Inc. TEL : FAX : CHINA Zhongtai Precision Machinery (Tianjin) TEL : FAX : Jianrong Precision Machinery (Shanghai) TEL : FAX : VictorTaichung was also marketed under the brand names (outside North America) and AWGE10EB