ILM PARTS MANUAL. INTERLIFT, INC. a member of MBB

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1 INTERLIFT, INC. a member of MBB ILM PARTS MANUAL 5939 Piuma Ave., Cerritos, CA Tel (56) Fax (56) Visit out website at for up to date information and notifications If you received this product with damaged or missing parts, contact Interlift at /8/006

2 Introduction Each Interlift liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Interlift liftgate, always specify and use OEM Parts from Interlift. This manual is a complete parts listing for ILM liftgates from 00 lb. to 3000 lb. capacity. We have provided charts and diagrams to make the selection of the correct part as easy as possible. This manual does not provide procedures for the servicing and repair of an Interlift liftgate. Service and repair should only be performed by an authorized Interlift distributor. For information on the nearest authorized Interlift distributor contact: INTERLIFT, INC. a member of MBB Piuma Ave Cerritos, CA Tel (56) Fax (56) * The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. Tel:

3 Table of Contents Introduction... General Information...4 Ordering Information...5 Key Components...6 H-Frame - Above Floor (AF)...7 H-Frame - Standard...8 Internal H-Frame Components (Including Above Floor)...9 Platform...0 Electrical Components... Slider Assembly... Cylinder Assembly...3 Hydraulic Power Unit Assembly...4 Light Option...5 Power Close Option...6 Decals...7 Help and Service Tel:

4 General Information MODEL NUMBER CODING The code and model numbers of a liftgate are references to its size, type and capacity. Using these numbers when ordering or specifying improves customer satisfaction and delivery. Model Number: ILM09436AF ILM AF LIFTGATE TYPE ILM = Medium Duty Liftgate. WEIGHT CAPACITY = 50 lb. capacity 6 = 600 lb. capacity 0 = 000 lb. capacity 30 = 3000 lb. capacity 3. WIDTH OF LIFTGATE FROM OUTSIDE OF LEFT RAIL TO OUTSIDE OF RIGHT RAIL 78 = 78 overall width 94 = 94 overall width 4. DEPTH OF PLATFORM (not including ramp) 30 = 30 of platform loading area 36 = 36 of platform loading area 4 = 4 of platform loading area 48 = 48 of platform loading area 54 = 54 of platform loading area 60 = 60 of platform loading area 5. STANDARD FLOOR HEIGHT UP TO 56 OR ABOVE THE FLOOR LIFT UP TO 56 * A = Aluminum Platform AF = Above Floor AFA = Above Floor Aluminum Platform Blank = Standard liftgate *ILM STANDARD FLOOR HEIGHT UP TO 46 OR ABOVE THE FLOOR LIFT UP TO 56 Tel:

5 Ordering Information STEP STEP STEP 3 Determine the assembly on which the desired part is located using either the Table of Contents (page ) or the Key Components diagram (page 5) Identify the Item number from the appropriate part in the assembly diagram. Locate the appropriate row listing the Item number in the table below the assembly diagram. ITEM # DESCRIPTION ILM6 ILM0 ILM30 SPROCKET PIN, SPROCKET PIN RETAINER 008 STEP 4 Locate the column in the table that matches your model liftgate. ITEM # DESCRIPTION ILM6 ILM0 ILM30 SPROCKET PIN, SPROCKET PIN RETAINER 008 STEP 6 Find the correct part number. ITEM # DESCRIPTION ILM6 ILM0 ILM30 SPROCKET PIN, SPROCKET PIN RETAINER 008 STEP 7 Order the part Model Number: ILM09436AF Part Name: Sprocket Quantity Required: Part Number: Tel:

6 Key Components Tel:

7 H-Frame - Above Floor (AF) ITEM # DESCRIP TION ILM 78 ILM 94 ILM 6 ILM 0 ILM 30 QTY ENTIRE H-FRA M E A SSY TRA CK, RH 008 TRA CK, LH CHA IN COVER TRA VEL P LA TE SP ROCKET B OX, A F, RH SP ROCKET B OX, A F, LH COVER, SP ROCKET B OX, A F RA IL CA P HOUSING COVER B OLT TINNERM A N CLIP Tel:

8 H-Frame - Standard ITEM # DESCRIPTION ILM78 ILM94 ILM6 ILM0 ILM30 QTY ENTIRE H-FRAME ASSY TRACK, RH 0054 TRACK, LH TRAVEL PLATE ASSEMBLY, RH TRAVEL PLATE, LH SNAP LOCK LATCH N/A BOLT N/A ROLL PIN N/A AIRCRAFT PIN N/A NUT N/A SPRING N/A 0047 CLEVIS PIN N/A 06 HOUSING COVER BOLT TINNERMAN CLIP RAIL CAP Tel:

9 Internal H-Frame Components (Including Above Floor) ITEM # DESCRIPTION ILM ILM6 ILM0 ILM30 QTY STD AF SPROCKET, WITH BEARING PIN, SPROCKET 006 3/4* 8/9* 3 PIN RETAINER, SPROCKET 008 3/4* 8/9* 4 WASHER 056 3/4* 8/9* 5 SCREW, SELF TAPPING 055 3/4* 8/9* 6 ROLLER, NYLON BOLT, CHAIN ANCHOR NUT, CHAIN ANCHOR CHAIN, ROLLER CHAIN, MASTER LINK WASHER 009 BOLT 0 * DL & DL6 / DL0 & DL30 Tel:

10 Platform Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the following information: Platform Size Depth, Width, Thickness Material Type Steel, Aluminum Ramp Type Fixed, Flip, Auto Cart Stop ITEM # DESCRIPTION 73"X30" 89"X30" 89"X36" 89"X4" 73"X30" 89"X30" 89"X36" 89"X4" 89"X48" 89"X54" 89"X60" STEEL STEEL STEEL STEEL ALUM ALUM ALUM ALUM ALUM ALUM ALUM QTY ENTIRE PLATFORM HINGE PIN, RH HINGE PIN, LH BUSHING COLLAR, HINGE PIN SCREW, SQUARE HEAD 0 7 HANDLE, RUBBER N/A 09* N/A 8 COVER, BILLBOARD N/A 9 COVER, TORSION BAR NUT 600 U-BOLT 699 SIDE CHAIN LINKS 38 LINKS* 3 CHAIN SLEEVE * SHACKLE TOSION BAR TORSION BAR Tel:

11 Electrical Components ITEM # DESCRIPTION PART # QTY TOGGLE SWITCH ASSEMBLY 079 CABLE, BATTERY MASTER DISCONNECT SWITCH CIRCUIT BREAKER Tel:

12 Slider Assembly ITEM # DESCRIPTION ILM ILM6-ILM30 73"X30" 89"X30" 89"X30" 89"X36" 89"X4" 89"X48" 89"X54" 89"X60" QTY SLIDER ASSEMBLY, RH 054* 0535* 6007* SLIDER ASSEMBLY, LH 055* 0536* 6008* 3 HINGE PIN, RH HINGE PIN, LH LOCKING TAB COLLAR, HINGE PIN SCREW, SQUARE HEAD BOLT NUT 00 0 ROLL PIN 094 TERMINATION BLOCK 0006** 4 SCREW, TERMINATION BLOCK CHAIN, MASTER LINK 000** *THE SLIDERS ARE REVERSED IN ABOVE FLOOR MODELS **ILM30'S RECEIVE THE FOLLOWING: TERMINATION BLOCK CHAIN, MASTER LINK Tel:

13 Cylinder Assembly ITEM # DESCRIPTION ILM ILM AF STD & ILM6 ILM0 ILM30 QTY COMPLETE CYLINDER ASSEMBLY CYLINDER " X ½" " X 7" ½ X 7" CYLINDER HEAD SPROCKET, SMALLER, WITH BEARING SPROCKET, LARGER, WITH BEARING FITTING, 90º MALE NPT FLOW CONTROL FITTING, STRAIGHT, NPT-JIC 50 8 PIN, SPROCKET WASHER, LOCK SCREW, SELF TAPPING 055 PIN RETAINER, SPROCKET 008 WASHER Tel:

14 Hydraulic Power Unit Assembly ITEM # DESCRIPTION ILM ILM6 TO ILM30 QTY POWER UNIT ASSEMBLY DB46 DB MOTOR, 563 RESERVOIR VALVE, RELIEF VALVE, CHECK SOLENOID, VDC 07 6 BREATHER 9 7 FITTING, 90º VALVE, RELEASE CABLE, SOLENOID 00 0 HOSE, HIGH PRESSURE Tel:

15 Light Option ITEM # DESCRIPTION 4 LIGHT 6 LIGHT QTY LIGHT KIT ASSEMBLY LIGHT HARNESS GROMMET, TAIL LIGHT /6 3 LIGHT, RED LIGHT, YELLOW N/A LIGHT, WHITE Tel:

16 Power Close Option 9 ITEM # DESCRIPTION ILM78 ILM94 ILM6 ILM0 ILM30 QTY SELECTOR VALVE 0895 POWER UNIT PIN, 3/4", UPPER CLOSING CYLINDER HOSE GUARD SLIDER ASSY, RH, PCGO BULK HEAD FITTING HIGH PRESSURE HOSE, / PIN, 3/4", LOWER Tel:

17 Decals Properly placed warning decals are an essential part of your safety program. Check that all safety decals are in place and are legible. Any missing decals MUST be replaced immediately. Replacement decals may be obtained FREE of charge from your distributor or by phoning, writing, or faxing us. Following are the proper decals that you should have and their proper locations: PART # DESCRIPTION ILM ILM6 ILM0 ILM30 QTY URGENT WARNING 68 WARNING, AVOID RIDING 68 3 WARNING, KEEP CLEAR WARNING, MAX. CAPACITY DANGER, LIFTGATE CAN CRUSH Tel:

18 Help and Service With careful maintenance and operation your liftgate should give you years of trouble free use. If a problem does develop, contact your liftgate distributor. They are best equipped to service your liftgate. If you have suspected warranty problems, contact the distributor from whom you purchased the liftgate. They will normally process your claim from start to finish. Your distributor will repair your liftgate and get you on the road as quickly as possible. They may invoice you for this service. If the problem is found to be warrantable by Interlift., Interlift will issue your Distributor a credit, which should then be credited back to you. Tel: