Parts Manual WDV SERIES 3500, 4500, 5500 & 6600 lb. Liftgates

Transcription

1 Phone: Fax: Parts Manual SERIES 3500, 500, 5500 & 6600 lb. Liftgates This manual identifies parts for Liftgates manufactured: /06 GEN Last Change Date Page(s) Description 0/06 7& 0 REVISED PM S PM-930 & PM-933 Waltco Lift Corp. Waltco Lift Corp. Waltco Lift Inc. Corporate Office United State United States Canada 85 Northeast Ave. 60 S Hambledon Ave. 90 North Queen St. Tallmadge, OH 78 City of Industry, CA 97 Etobicoke, ON M8Z C5 P: P: P: F: F: REVISED: 0/06 EO: 808 REV.: 0

2 Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of the owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. Introduction How To Order Parts.... Warranty Model Information H-Frame Platform Steel Platform Aluminum...0 Platform Flip Ramp... Platform BG Platform Cart Stop..... Pump and Battery Box Components Pump and Battery Box Accessories Hydraulic Components and Harnesses... 7 Runner Assembly Column Parts Cylinders, Hoses, Fittings and Extensions Decals Page REVISED: 9/06 EO: 80 REV.: 0

3 Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use OEM Parts from Waltco. This manual does not provide procedures for the servicing and repair of Waltco liftgates. Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp. 85 Northeast Avenue Tallmadge, OH 78 Phone: Fax: The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance EO77 REV 0 Page 3

4 How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts. When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. THE FOLLOWING INFORMATION MUST BE INCLUDED:. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)]. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE THEN INCLUDE THE FOLLOWING INFORMATION:. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED MAIL, OR PHONE YOUR REQUEST TO: Waltco Lift Corp 85 Northeast Avenue Tallmadge, OH FAX: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies EO 553A Rev 0 Page

5 WALTCO warrants its products free of defects in materials and workmanship. WALTCO will replace components found defective during the warranty period. Labor will be reimbursed according to our flat rate labor schedule at the prevailing shop rate. Contact our Sales or Warranty departments for the warranty period of your model or for information regarding our flat rate labor schedule. WALTCO Warranty Claim Procedure For consideration, all claims must be received within 30 days of repair and include the following information: Liftgate Serial Number Description of problem and corrective actions Itemization of the labor charge to include the number of hours and labor rate Replacement warranty parts can be obtained by contacting Waltco s Parts Department. Parts must be returned for inspection when requested. Exclusions: Waltco s warranty does not include reimbursement for service calls, vehicle rental, towing, travel time, fabrication of parts available from WALTCO, damage from misuse or abuse, negligence, accidents, alteration, loss of income or overtime expense, oil, or normal wear. Diagnosis and troubleshooting time are included in the flat rate labor times. Warranty and technical information is available from WALTCO s toll free customer service lines from 8:00 a.m. to 5:00 p.m. EST. Waltco Lift Corp 85 Northeast Ave, Box 35, Tallmadge, OH , Please visit our websites: or We're behind you all the way! EO:77 Rev Page 5

6 Model Information EXPLANATION OF SPECIFICATION TAG MODEL No. DESCRIPTION CAPACITY BG35 BG-35 Series 3500 lb. BG5 BG-5 Series 500 lb Series 3500 lb. 5-5 Series 500 lb Series 5500 lb Series 6600 lb. Explanation of Specification Tag MODEL NAME RATED CAPACITY Based on an evenly distributed load on the platform flat surface. SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions DATE OF MANUFACTURE Month / Year GR00 Page 6

7 H-Frame PM-9 Page 7 REVISED: 9/8/06 EO: 80 REV.: 0

8 Bolt-On H-Frame ITEM # DESCRIPTION BLACK GALVANIZED 96" WIDE 0" WIDE 96" WIDE 0" WIDE PAINTED UNPAINTED PAINTED UNPAINTED UNPAINTED STAINLESS UNPAINTED STAINLESS COLUMN WELD, DS, BOLT ON GV COLUMN WELD, CS, BOLT ON GV 3 HOUSING WELD, BOLT ON GV 79005GV HOUSING MOUNT WELD MOUNT CHANNEL BOLT / " X 5" BOLT / " X 3" NUT / " NYLOCK QTY PM-9 Page 8 REVISED: 9/8/06 EO: 80 REV.: 0

9 Platform-Steel Item 3,, and 5 are used on both sides of the platform to adjust deck extension angle. Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the serial number ITEM # DESCRIPTION 60x8+ 60x8+ C/ S 7x8+6 7x8+ 7x8+ C/ S 8x8+6 60x88+ 60x88+ C/ S 7x88+6 7x88+ 7x88+ C/S 8x x8+6 60x88+6 QTY PLATFORM ASSEMBLY DECK DECK EXTENSION LINKAGE ARM WELD, CS LINKAGE ARM WELD, DS NUT, / U-BOLT CHAIN PIN, RUNNER HINGE GREASE FITTING BUSHING, /" ID x / 6689 PLATFORM STOP 6687 CHAIN HOLDER BOLT 5/6" x 3/8" LOCKNUT 5/ 6" STORE BELOW HOOK SCREW SH, 3/8 x /" PIN ASSY, FOLDING HINGE TRAVEL EAR, DS TRAVEL EAR, CS BOLT, 3/8" x /" BUSHING, ID x LOCKNUT, 3/ PLATFORM LEVELING BOLT PLATFORM SHIM THICK PLATFORM SHIM THIN PLATFORM CAUTION LIGHT LOCK WASHER / " SCREW BH, / x ", STAINLESS PM-93 Page 9 REVISED: 3/3/05 EO: 7365E REV.: 0

10 Platform-Aluminum Platforms are available in many different sizes, material types, and special options. The chart below is given for general reference only. When ordering replacement platform sections, please provide the serial number Item 5, 6, and 7 are used on both sides of the platform to adjust deck extension angle. Aluminum Ext rusion Chart Part 96" Wide 0 Wide A B C D E F G H H w/ C/ S J ITEM# DESCRIPTION 60x8+ 60x8+ C/ S 7x8+6 7x8+ 7x8+ C/ S 8x8+6 60x88+ 60x88+ C/ S 7x x8+6 60x88+6 7x88+ 7x88+ C/S 8x88+6 QTY DECK DECK EXTENSION SIDEPLATE WELD, MAIN, DS SIDEPLATE WELD, MIAN, CS SIDEPLATE WELD, RAMP, DS SIDEPLATE WELD, RAMP, CS NUT, / " U-BOLT CHAIN PIN, RUNNER HINGE GREASE FITTING BOLT, 3/ 8, TAPTITE / /6 3 BUSHING, /" ID x /" 6689 PLATFORM STOP CHAIN HOLDER BOLT 5/6" X 3/8" LOCK NUT 5/ 6" SCREW SH, 3/8" x /" PIN ASSY, FOLDING HINGE LINKAGE ARM WELD, CS LINKAGE ARM WELD, DS BOLT, 3/8" x /" BUSHING, ID x " 655 LOCK NUT 3/ 8" PLATFORM LEVELING BOLT PLATFORM SHIM THICK PLATFORM SHIM THIN PLATFORM CAUTION LIGHT SCREW BH, /" x " STAINLESS LOCK WASHER / " SCREW SHCS, 3/8" x " PM-95 Page 0 REVISED: 3/3/05 EO: 7365E REV.: 0

11 Platform-Flip Ramp FLIP RAMP ASSEMBLY STEEL PLATFORM GALVANIZED PLATFORM ALUMINUM PLATFORM PM-97 Page REVISED: 9/8/06 EO: 80 REV.: 0

12 BG PLATFORMS PM-937 Page REVISED: 09/07/06 EO: 80 REV.: 0

13 Parts Manual A Items are included in complete flip ramp kit, 700 PM Page 3

14 Platform-Cart Stop ALUMINUM PLATFORM STEEL PLATFORM ITEM# DESCRIPTION PART NUMBER 96" 0" QTY AL EXT CART STOP TOP CS 6690 AL EXT CART STOP TOP DS AL EXT CART STOP BOTTOM AL EXT CART STOP CENTER CART STOP PLASTIC BUSHING CART STOP SPRING CART STOP LATCH PIN CARTS STOP LATCH SPRING COIL PIN, 3/6" x 7/8" CART STOP SCREW SHIM SHOULDER SCREW, 3/8" DIA x 3/8" x 5/ CART STOP BASE PLATE (FOR STL AND GALV PLATFORMS ONLY) RIVET, / ", 3/8-/", STL (FOR STL AND GALV PLATFORMS ONLY) AL EXT BOTTOM INSERT (FOR STL AND GALV PLATFORMS ONLY) GALVANIZED PLATFORM PM-96 Page REVISED: 3/3/05 EO: 7365E REV.: 0

15 Pump and Battery Box-Components PM-98 Page 5 REVISED: 3/3/05 EO: 7365E REV.: 0

16 Pump and Battery Box-Accessories ITEM# DESCRIPTION PART NUMBER SINGLE PUMP DUAL PUMP QTY BACKUP CONTROLS W/ 36 FT EXTENTION NOT INCL AUX MOTOR USAGE ALARM NOT INCL SWITCH MOUNTING BRACKET 695 0/ TOGGLE SWITCH, ON-ON / / 5 TOGGLE SWITCH SEAL / / 6 50 AMP BREAKER, MANUAL RESET AMP BREAKER, AUTO RESET MASTER DISCONNECT SWITCH BATTERY HOLD DOWN BRACKET / 0 LOCK WASHER 3/ 8" / NUT 3/ 8" / GROMMET, 5/ 8" ID, 7/ 8" HOLE BOLT / " x " LOCK NUT / " / 8 5 THREADED ROD 3/ 8" x " / 6 5 AMP CIRCUIT BREAKER SCREW, 0-3 x 5/ 8" NUT 0-3, SERRATED BOLT / " x " WING NUT 3/ 8" NOT INCL / NUT 3/ 8"M SERRATED NOT INCL / TRUSS HEAD BOLT 3/ 8" x " NOT INCL / 3 HOLE PLUG 5/ 6" PM-99 Page 6 REVISED: 3/3/05 EO: 7365E REV.: 0

17 Hydraulic Power Components and Harnesses PM-930 Page 7 REVISED: 0/7/06 EO: 808 REV.: 03

18 Runner Assembly PM-93 Page 8 REVISED: 9/8/06 EO: 80 REV.: 0

19 Column Parts ITEM # DESCRIPTION PART NUMBER QTY WEAR PAD, LOWER FRONT 7970 WEAR PAD, LOWER BACK DOCK BUMPER PAD TRAVEL LATCH CAM LOWER WEAR PAD STOP TRAVEL LATCH SCREW, FLAT HEAD, 5/ 6" X 5/ 8" W/ PATCH SCREW, FLAT HEAD, 3/ 8" X -/ " WASHER 3/ 8" LOCK WASHER 3/ 8" BOLT 3/ 8" X " WASHER / " BOLT / " X " PM-93 Page 9 REVISED: 0//05 EO: 7365E REV.: 0

20 Cylinders, Hoses, Fittings and Extension Cable *Cylinders have white cap with decal of part number. TRAILER LENGTH ITEM# DESCRIPTION PART NUMBER LESS THAN 33 FT 33-3 FT MORE THAN FT QTY QTY QTY 3 HOSE GUIDE HOSE, HP, /" x 3 FT HOSE, HP, /" x 7 FT HOSE, HP, /" x 6 FT HOSE, HP, /" x 3 FT HOSE, HP, /" x 7 FT HOSE, HP, /" x 6 FT EXTENSION 6 WIRE, 3 FT EXTENSION 6 WIRE, 7 FT EXTENSION 6 WIRE, 6 FT EXTENSION 3 WIRE, 3 FT EXTENSION 3 WIRE, 7 FT EXTENSION 3 WIRE, 6 FT Sleeve Replacement Kit * * Hoses and switch wire are pre-assembled in sleeve. # Kit 6690 includes: x Hose, 0 long x Switch, molded, up/dwn, 6 x Hose, 3CT, 3/6 x 98 x Hose 3CT, 3/6 x 90 *Cylinders may have white cap with decal of part number with -B at the end. PM-933 Page 0 REVISED: 0/7/06 EO: 808 REV.: 03

21 Chapter 5- Placement of Decals All decals must be in place and legible or all warranties are void. Properly placed warning decals are an essential part of your safety program. Check that all safety decals are in place and are legible. Any missing decals MUST be replaced immediately. Replacement decals may be obtained FREE of charge from your distributor or by phoning, writing, or faxing Waltco Part Sales. If your liftgate is equipped with dual controls, an additional Safety Instruction decal ( ) is to be placed in a conspicuous place near the second set of controls. To maximize decal adhesion to surfaces: Surface must be dry and clean Firm pressure must be applied to decal Minimum surface temperature 65º ITEM# DESCRIPTION WITH +6 FLIP RAMP QTY OPERATING INSTRUCTIONS WARNING, KEEP CLEAR WARNING, MAX CAPACITY URGENT WARNING DEANGER, LIFTGATE CAN CRUSH SAFETY, OPEN AND CLOSE OPEN AND CLOASE DECAL WARNING, KEEP CLEAR FLIP RAMP STORAGE CONSPICUITY TAPE FOR 96" (73.5") CONSPICUITY TAPE FOR 0" (78.5") Page REVISED: 3/3/05 EO: 7365E REV.: 0

22 IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of liftgate Owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. For SAFETY information on this liftgate see Chapter of Owner s manual EO77 Rev 0 Page