Parts Manual Z100 SERIES 2200 lb. Liftgates

Transcription

1 Phone: Fax: Parts Manual SERIES 2200 lb. Liftgates This manual identifies parts for Liftgates manufactured: 11/2015 Last Change Date Page(s) Description 10/2016 * INITIAL RELEASE Waltco Lift Corp. Waltco Lift Corp. Waltco Lift Inc. Corporate Office United State United States Canada 285 Northeast Ave. 620 S Hambledon Ave. 90 North Queen St. Tallmadge, OH City of Industry, CA Etobicoke, ON M8Z 2C5 P: P: P: F: F: REVISED: 10/ E

2 Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of the owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. Introduction How To Order Parts Warranty Model Information Frame Platform Mount Plates...9 Bumpers Hydraulics Lift Cylinder Tilt Cylinder Power Unit Pump Brackets Electronic Safety Valve Valve System Control Card Wheels Hand Controls Page 2 REVISED: 10/ E

3 Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use OEM Parts from Waltco. This manual does not provide procedures for the servicing and repair of Waltco liftgates. Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp. 285 Northeast Avenue Tallmadge, OH Phone: Fax: The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance EO7714 REV 01 Page 3

4 How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts. When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. THE FOLLOWING INFORMATION MUST BE INCLUDED: 1. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)] 2. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE THEN INCLUDE THE FOLLOWING INFORMATION: 4. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED MAIL, OR PHONE YOUR REQUEST TO: Waltco Lift Corp 285 Northeast Avenue Tallmadge, OH FAX: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies EO 5534A Rev 02 Page 4

5 WALTCO warrants its products free of defects in materials and workmanship. WALTCO will replace components found defective during the warranty period. Labor will be reimbursed according to our flat rate labor schedule at the prevailing shop rate. Contact our Sales or Warranty departments for the warranty period of your model or for information regarding our flat rate labor schedule. WALTCO Warranty Claim Procedure For consideration, all claims must be received within 30 days of repair and include the following information: Liftgate Serial Number Description of problem and corrective actions Itemization of the labor charge to include the number of hours and labor rate Replacement warranty parts can be obtained by contacting Waltco s Parts Department. Parts must be returned for inspection when requested. Exclusions: Waltco s warranty does not include reimbursement for service calls, vehicle rental, towing, travel time, fabrication of parts available from WALTCO, damage from misuse or abuse, negligence, accidents, alteration, loss of income or overtime expense, oil, or normal wear. Diagnosis and troubleshooting time are included in the flat rate labor times. Warranty and technical information is available from WALTCO s toll free customer service lines from 8:00 a.m. to 5:00 p.m. EST. Waltco Lift Corp 285 Northeast Ave, Box 354, Tallmadge, OH , Please visit our websites: or We're behind you all the way! 7714 Rev Page 5

6 Model Information EXPLANATION OF SPECIFICATION TAG MODEL No. DESCRIPTION CAPACITY SERIES GATE 2200 lb. Explanation of Specification Tag MODEL NAME RATED CAPACITY Based on an evenly distributed load on the platform flat surface. SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions DATE OF MANUFACTURE Month / Year GR00241 Page 6

7 FRAME ITEM P/N DESCRIPTION QTY ITEM P/N DESCRIPTION QTY TL Support frame Z TL Nut M TL Lift arm (-110) TL Bumper bar middle Z TL Cover f. alu. bumper bar TL Lift cyl. D=55 (-110) TL Bumper bar short 90 Right TL Tilt cyl. D=65 (-110) TL Pivot bolt D=25 L=62mm TL Screw M10x TL Bumper bar short 90 Right TL Bushing set TL Spacer L= TL Screw M6x TL Bumper bar short 90 Left TL Nut M TL Armstop cpl TL Nut M TL Pivot bolt cpl. Ø=30 L= TL Mounting bracket TL Screw M12x TL Washer 23x40x TL Pivot bolt D=25 L=156mm incl Spacer TL Nut M TL Bracket cpl TL Screw M8x TL Mounting bracket TL Screw M10x TL Mounting bracket cpl. 1 2 PM-945 Page 7

8 PLATFORM ITEM PART NUMBER DESCRIPTION QTY 44080TL Platform alu, 36x Platform alu, 47x Platform alu, 47x93, CS, LT TL Platform alu, 60x TL-1 Platform alu, 71x93, CS, LT TL Bracket 30L right Z TL Bracket 30L left Z TL Pivot bolt D=25 L=62mm TL Pivot bolt cpl. Ø=30 L= TL Wear protection kit kpl Z TL Fastening plate TL Lock washer (toothed) o TL Screw M12x TL Screw M8x TL Nut M TL Screw 6x TL Angle switch cpl. replacing old 1 PM-946 Page 8

9 Support Wheel ITEM PART NUMBER DESCRIPTION QTY Kit, mounting brackets (2) Z TL Mounting bracket Z TL Screw M14x TL Washer TL Nut M14 8 PM-961 Page 9

10 BUMPER BARS ITEM PART NUMBER DESCRIPTION QTY TL Bumper bar high Right TL Bumper bar high Left 1 PM-962 Page 10

11 HYDRAULICS ITEM PART NUMBER DESCRIPTION TL Hydr. hose D=1/4" L=1250mm 1/4" 1/4" TL Hydr. hose D=1/4" L=850mm 1/4" 1/4" TL Hydr. hose D= 1/4" L=970mm TL Hydr. hose D= 1/4" L=700mm TL Hydr. hose D= 1/4" L=3000mm1/4" 1/4" TL Hydr. hose D=1/4" L=1030mm 1/4" 1/4" TL Swivel joint cpl. D=1/4" TL Plug incl. washer TL Connection block TL El. safety valve cpl. 24V lift TL El. safety valve cpl. 12V lift TL Adapter 1/4"-1/4" TL Washer D=1/4" TL Hydr. hose D=1/4" L=350mm 1/4" 3/8" TL Swivel joint cpl. L=43mm TL Hydraulic autotilt cylinder TL Swivel joint cpl. D=3/8" TL Connection adapter, lift cpl TL Hose kit Z QTY PM-944 Page 11

12 LIFT CYLINDER ITEM PART NUMBER DESCRIPTION TL Lift cylinder (-110) Gaiter TL Piston D= TL Piston rod TL Cylinder case TL Pressure rod TL Bushing 25/ TL Cylindercover D= ZHZ32494TL Gasket set D= TL Gaiter cpl TL Hose clamps TL Cable tie 1 QTY PM-948 Page 12

13 TILT CYLINDER ITEM PART NUMBER DESCRIPTION QTY TL Tiltcylinder (-110) Gatier TL Cylinder case TL Piston D= TL Piston rod cpl. w. adjustment sleeve TL Cylindercover D= TL Pressure rod TL Bushing 25/ TL Limit stop TL Locking nut M TL Spring TL Spring guide D=35 L=84mm TL Bushing 25/ ZHZ32493TL Gasket set D= TL Gaiter cpl. Ø65/ TL Hose clamps TL Cable tie PM-949 Page 13

14 TILT CYLINDER ITEM PART NUMBER DESCRIPTION QTY ITEM PART NUMBER DESCRIPTION TL Hydraulic unit V TL Return tube D=10 L= TL Carbon brush kit 12V TL Bracket TL Electric Motor 1,5kW 12V std. coupling Coupling 1,5 kw HE1000 QTY TL Rubber seal TL Assembly plate TL Brace TL Screw M10x TL Overflow valve B TL Motor flange kit 1 6 ZHZ32753TL Switch 12V Saco TL Conduit entry Pump 1,2cc kpl TL Cable seal PG ZHZ32823TL Plastic tank cpl TL Lock nut PG TL Filler cap TL O-ring, 2 pcs - 17,3x2, TL Brace TL Valve system cpl. 12V 1 11 ZHZ53411TL Cover cpl TL Adapterblock "AA" TL Lock TL Earthconnector TL Strain tube L= TL O-ring TL O-ring set cpl TL Toothed washer TL Strainer TL Rubber string / meter 0 PM-950 Page 14

15 PUMP MOUNTING ITEM PART NUMBER DESCRIPTION QTY TL Bracket hyd. unit cpl. Horizontal Z TL Screw M14x TL Nut M TL Screw M10x20 2 PM-959 Page 15

16 ELECTRIC SAFETY VALVE ITEM PART NUMBER DESCRIPTION QTY TL El. safety valve cpl. 12V lift TL Cable set L=1650mm white/yellow TL Valve housing lift TL Swivel joint cpl TL Magnet 12V AMP TL O-ring set TL Swivel joint cpl. D=1/4" TL Valve excl. magnet CE6 1 PM-951 Page 16

17 VALVE SYSTEM ITEM PART NUMBER DESCRIPTION QTY TL Valve system cpl. 12V TL Valve housing cpl. HU TL Adapter 1/4"-1/4" TL O-ring, 2 pcs - 17,3x2, TL Plug incl. washer TL Washer D=1/4" TL Constant flow valve Fixed 2,5 l/min TL O-rings set f shift valve TL O-ring set valve TL O-ring set f. valve TL Screw M6x TL Valve 2/2 SB NO TL Valve VE TL Shift valve excl magnet 3/ TL Pressure guard 60B L=1,9m TL Screw M6x TL Magnet 12V AMP TL Nut for valve TL Magnet 12V TL Nut for valve TL Constant flow valve Fixed 5 l/min 1 PM-952 Page 17

18 CONTROL CARD ITEM PART NUMBER DESCRIPTION QTY TL Connection housing for circuit card TL Circuit card config TL Screw 3,5x TL Lock nut PG TL Lock nut PG TL Contact cpl. incl. cables TL Screw M6x TL Cable seal PG TL Cable seal PG TL Gasket TL Connector 8-pol - cable 12V with 15A fuse TL Connector 8-pol - cable 24V with 10A fuse 1 PM-947 Page 18

19 Support Wheel ITEM PART NUMBER DESCRIPTION QTY TL Support wheel cpl Z 45/ TL Boltset f. support wheel TL Washer 31x58x TL Wheel TL Spacer f support wheel 1 PM-960 Page 19

20 CONTROLS 1 2 ITEM PART NUMBER DESCRIPTION QTY CONTROL BOX, FLUSH, 3 BTN TL CONTROL UNIT, 3 BTN, 2M SPIRAL 1 PM-963 Page 20

21 IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of liftgate Owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. For SAFETY information on this liftgate see Chapter 1 of Owner s manual EO7714 Rev 01 Page 21