JOHN DEERE 9970 COTTON PICKERS

Transcription

1 PARTS CATALOG FOR Mud Hog System II Rear Wheel Drive FOR JOHN DEERE 9970 COTTON PICKERS Mud Hog Model Numbers Tread Center OEM Aftermarket JD40005 JD , 90, 94, 106 TUTHILL Drive Systems 9098 West 800 South, P.O. Box 600 Brookston, IN USA Tel Fax www//drive.tuthill.com Revised 8/2010 P.N. D707266

2 General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Drive Systems Customer Service Department to obtain an RGA number. Any material returned to Tuthill Drive Systems without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Drive Systems Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Drive Systems. B

3 DESCRIPTION General Information TABLE OF CONTENTS PAGE # A Table of Contents 1 Main Axle Parts 2-3 Wheel Drive Subassemblies 4-6 Valve Mount Parts 7 Equa-Trac II Valve Service Parts 8 Hydraulic Hose Kits 9 Hydraulic Adapter Kits 9 Miscellaneous Parts 10 Wheel Motors Warranty Back Cover 1

4 Items listed below are shown on next page P1 Hex Head Bolt 1/2-13 X 3 1/2, GR Hard Flat Washer 3/ Jam Nut 1 1/8-12 RH Clamp Half, Tie Rod Bolt Spacer, Tie Rod Bolt Jam Nut 1 1/8-12 LH Inner Tie Rod Tube Center Section M20 Flange Nut Hex Head Bolt M20-2.5x180 GR Hex Head Bolt M20-2.5x200 GR Tie Rod Assembly Hex Head Bolt M10-1.5x25 CL Tie Rod End HD, LH Tie Rod End HD, RH Stabilizer Anchor Mount Plate Hose Guide Wheel Drive LH (see page 4) Wheel Drive RH (see page 6) Cotter Pin 1/8 X Slotted Lock Washer 3/ Lock Nut 1/2-13 GR.8 2 2

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6 Wheel Drive Assembly LH P1 Jam Nut 5/8-11 GR P1 Grease Fitting P1 Hex Head Bolt 5/16-18 X 2, GR P1 Hard Flat Washer, 5/ Tube Clamp Tube Clamp Plate /8" Key X 1 15/16" long Washer, Retaining Thrust Washer Hard Flat Washer 2.87 x 4.00 x Hard Flat Washer 7/ Tube Assembly, HP, RF/LR Tube Clamp - 3/ Hydraulic Tube Assembly, Flush, RF/LR Tube Assembly, HP, RR/LF Flat Washer 1/ P1 Adapter 08 ORB-M X 08 JIC-M P1 Adapter 12 ORB-M X 08 JIC-M P1 Adapter 08 ORB-M X 06 JIC-M P1 90' Elbow, 08 JIC-FS X 08 JIC-M Wheel Motor Frame Assembly Steering Bracket LH S8+ Wheel Motor (see page 11) Stub Axle Assembly LH Slotted Lock Washer 5/ Hex Head Bolt 5/8-11 X 1 1/2, GR Hex Head Bolt 5/8-11 X 2, GR Hex Head Bolt 7/8-9 X 2-1/2, GR * Hard Flat Washer 5/8 Bushing, Kingpin * Bushings included with Stub Axle Assembly See picture on next page

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8 Wheel Drive Assembly RH P1 Jam Nut 5/8-11 GR P1 Grease Fitting P1 Hex Head Bolt 5/16-18 X 2, GR P1 Hard Flat Washer, 5/ Tube Clamp Tube Clamp Plate /8" Key X 1 15/16" long Washer, Retaining Thrust Washer Hard Flat Washer 2.87 x 4.00 x Hard Flat Washer 7/ Tube Assembly, HP, RR/LF Tube Clamp - 3/ Hydraulic Tube Assembly, Flush, RR/LF Tube Assembly, HP, RF/LR Flat Washer 1/ P1 Adapter 08 ORB-M X 08 JIC-M P1 Adapter 12 ORB-M X 08 JIC-M P1 Adapter 08 ORB-M X 06 JIC-M Wheel Motor Frame Assembly Steering Bracket RH S8+ Wheel Motor (see page 11) Stub Axle Assembly RH Slotted Lock Washer 5/ Hex Head Bolt 5/8-11 X 1 1/2, GR Hex Head Bolt 5/8-11 X 2, GR Hex Head Bolt 7/8-9 X 2-1/2, GR Hard Flat Washer 5/ * Bushing, Kingpin 2 * Bushings included with Stub Axle Assembly See picture on previous page 6

9 Valve mount parts P1 Hex Head Bolt 3/8-16 X 1 1/2, GR Bracket, Bulkhead Tee P1 Bulkhead Branch Tee, 08 JIC-M ORB/12 ORS ADAPTER Equa-Trac II Valve (see page 8) Lock Nut, M Valve Bracket Slotted Lock Washer 3/

10 VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) Item QtyPer Part Number Description P1 90 ELBOW (08 JIC-FS x 08 JIC-M) P1 SWIVEL RUN TEE (08 JIC-FS x 08 JIC-M x 08 JIC-M) P1 ADAPTER (06 ORB-M x 08 JIC-M) P1 ADAPTER (12 ORB-M x 08 JIC-M) HEX SOCKET PLUG (1/4 ORB-M) M1 ADAPTER (12 ORB-M x 04 ORB-F) SOLENOID CARTRIDGE VALVE SOLENOID COIL P1 ADAPTER (04 ORB-M x 04 JIC-M) TUBE ASSEMBLY, PILOT PRESSURE TEE (04 ORB-M x 04 JIC-M x 04 JIC-M) P1 CAP (04 JIC-F) NI SEAL KIT - ET-II (ORB O-RINGS) NI = NOT ILLUSTRATED 8

11 K Hose Kit Cordura Sleeve, 30" long Cordura Sleeve, 48" long Hose Assy, FC136-12, 12 ORS straight-12 ORS straight, 111" long Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 45" long Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 66" long Hose Assy, FC136-08, 08 JIC straight-08 JIC straight, 62" long Hose Assy, FC136-08, 08 JIC straight-08 JIC 90 degree, 41" long Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 48" long Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 64" long C-0180 Hose Assy, FC211-08, 08 JIC straight-12 ORS straight, 18" long C-0400 Hose Assy, FC211-08, 08 JIC 90 degree-12 ORS straight, 40" long 1 K Hose Kit for 106 Tread Width (left hand side only) Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 71" long Hose Assy, FC136-08, 08 JIC straight-08 JIC straight, 67" long Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 69" long Manifold Adapter Kit MANIFOLD ADAPTER BLOCK NI HHB 3/8-16 X 5 1/2 GR.8 ZN ORB/12 ORS 90 2 NI P1 SEAL KIT 1 NI = Not Illustrated

12 Miscellaneous Parts Lug Nut M20 16 NI Grease Decal Hose Clamp 2 NI Label, Rocker Switch 1 NI Decal - Lug Nut Torque 2 NI Decal - Axle Bolt Torque Check Valve, 12 ORS-M, 15 PSI 1 NI Cylinder Ball Joint, Female Socket 2 NI Cylinder Ball Joint, Male Socket Tube Assembly, 12 ORS 1 NI Decal - Tire Pressure Swivel Run Tee, 12 ORS 1 NI Fuse - 10 Amp, GM Blade Type 1 NI Relay Assembly 1 NI Rocker Switch 1 NI Manifold Adapter Kit (see page 9) 1 NI Hex Head Bolt M10-1.5x25 CL8.8 2 NI LOCK NUT M CL Wire Assembly 1 NI D Instruction Packet 1 NI = Not Illustrated

13 (57 cu.in. S8) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION Cylinder Block Assembly Piston Kit Piston Retainer Kit Cam Ring plus O-Rings O-Ring - Cam Ring Distributor Cover Socket Head Cap Screw M12x Bleed Screw Seal Bleed Screw O-Ring - Cover Plate Distributor Valve Distributor Seal Kit Spring Cover Plate Hex Head Bolt - M12x Bearing Support Assembly Bearing Support Shaft Seal (Inner) Bearing (Outer) Bearing (Inner) Shim Pack Snap Ring Spacer Snap Ring Deflector & Grease Seal Shaft, Wheel Hub Stud - M20 NI Lug Nut, M20 Seal Kit # contains item numbers 27, 43, 45, 48, 72, 78. See illustration on following page (NI=not illustrated).

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15 LIMITED WARRANTY Tuthill Drive Systems ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service as shown in the chart below from the date of shipment from Tuthill. Installed By: Warranty Period Tuthill Drive Systems Mud Hog 24 months parts and 12 months labor for the Mud Hog kit & Installation. Authorized Mud Hog Dealer 24 months parts and 12 months labor for the Mud Hog kit. Note: Any defects resulting from installation errors are covered by the installer. Warranty period start date is determined by ship date from Tuthill Drive Systems. Normal use and service means that the product will be installed by a qualified mechanic, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. Tuthill is not liable for any printing errors contained within manuals. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States, Canada and Mexico. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Wheel motor warranty will be denied if the motor is disassembled and or serviced by anyone other than an authorized Tuthill service center within the warranty period. Tuthill reserves the right to make changes and improvements in design, specifications or instructions without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. This warranty shall become effective only when the Warranty Certificate has been returned to Tuthill and validated by same. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and installation/parts manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the installation/parts manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number (RGA#). A warranty claim form will be submitted with information including: The RGA#, Tuthill axle serial #, retail sales date, machine hours and a description of the failure. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval W. 800 S., Brookston, IN 47923, Tel: / Fax: tdswebinquiries@tuthill.com Web: