CE-104 TABLE OF CONTENTS CE-1500-FB OWNER'S MANUAL TABLE OF CONTENTS CE-1500-FB DESCRIPTION & SPECIFICATIONS DIMENSIONS AND CAPACITIES

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3 TABLE OF CONTENTS CE500FB OWNER'S MANUAL SECTION 00 CE020 SECTION 50 DESCRIPTION & SPECIFICATIONS DIMENSIONS AND CAPACITIES SAFETY CE044 CRANE SAFETY AND HAZARDS 2376 DECAL DRAWINGS & LIST 2409 DECAL DRAWING & LIST SECTION 200 CE039 CE0 CE045 CE02 CE03 CE022 CE04 CE075 INSTALLATION OPERATING INSTRUCTIONS ASSEMBLY; UNPACKING ASSEMBLY; BASE MOUNTING ASSEMBLY; PRIMARY ARM ASSEMBLY; SECONDARY ARM & WINCH ASSEMBLY; WIRING DIAGRAM ASSEMBLY; HOOK, SHEAVE, & PULLEY BLOCK FOLDING BOOM STORAGE SECTION 400 REPLACEMENT PARTS CE5 REPLACEMENT PARTS DWG; CE500FB (DC) CE REPLACEMENT PARTS LIST; CE500FB (DC) CE6 REPLACEMENT PARTS DWG; CE500FB (AC) CE7 REPLACEMENT PARTS LIST; CE500FB (AC) CE055 REPLACEMENT PARTS DWG & LIST; WINCH CE038 DECAL LOCATIONS 2039 KIT; FIELD SERVICE LABELS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE TABLE OF CONTENTS CE500FB DATE 0289G SUPERSEDES 0209F SECTION CE2

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5 CRANE SAFETY & HAZARDS CE / CEV / ESV SERIES CRANES CAUTIONS. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY. 2. DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID, LEVEL SURFACE WITH CRANE MOUNTED ON FACTORY RECOMMENDED TRUCK. 3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR OPERATING (LOAD) LIMITATIONS. 4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD. 5. UNPLUG PENDANT (AND OPTIONAL ELECTRIC QUICK DISCONNECT, IF ON MODEL) WHEN NOT IN USE. 6. FOR TRAVEL, BOOM MUST BE TIED DOWN IN THE STOWED POSITION. DANGER THIS CRANE IS NOT A PASSENGER LIFT IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PERSONNEL. YOU MUST NOT OPERATE THIS CRANE UNLESS :. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE, AND 2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATION RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENT REGULATIONS. AN UNTRAINED OPERATOR SUBJECTS THEMSELVES AND OTHERS TO DEATH OR SERIOUS INJURY. REFERENCE SAFETY MANUAL INST23233 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE CRANE SAFETY & HZRDS CE/CEV/ESV SERIES CRANES DATE 02207E SUPERSEDES 09086D SECTION C200 CE044

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7 20927 PART NO.: DECAL: CRANE STABILITY S T A B I L I T Y C H A R T D A N G E R D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TO LIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TO THE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THE MAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH FUNCTION: QUANTITY: To inform the operator of the crane's lifting capacity throughout the entire rotation. ZONE 9 ZONE 8 NO LIFTING PERMITTED IN THIS AREA ZONE 0 % % % ZONE % ZONE 2 ZONE 3 % % PLACEMENT: In prominent location, so it is easily seen and readily identifiable. ZONE 7 % ZONE 6 % ZONE 5 % ZONE 4 % VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE DECAL DRAWING & LIST CE500FB DATE SUPERSEDES SECTION C

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13 DATE SECTION 0037F SUPERSEDES 0996E CE008 KIT NOTE: CE008D = KIT LESS PENDANT C200 CE022 STEP WIRING INSTRUCTIONS 9633 PENDANT PENDANT SOCKET (#20620) COVER " RED #8 GAUGE BATTERY CABLE 8" BLACK #8 GAUGE BATTERY CABLE WHITE GREEN BLACK SOLENOID (2 EACH) GROUND CABLE ASSEMBLY 28 FT BLACK #4 GAUGE BATTERY CABLE w/ 3/8 RING TERMINALS, PROVIDED. P/N 00254*28FT **IMPORTANT** DO NOT GROUND TO TRUCK FRAME; GROUND CABLE 'MUST' BE CONNECTED DIRECTLY TO THE BATTERY NEGATIVE TERMINAL. WINCH MOTOR POWER CABLE ASSEMBLY 29 FT OF RED #4 GAUGE BATTERY CABLE, w/ 3/8 RING TERMINALS, PROVIDED. P/N 00254*29FT 50 amp Circuit Breaker Reset + 2 VOLT BATTERY OPTIONAL 50 AMP CIRCUIT BREAKER w/ MANUAL TRIP & RESET FEATURE. P/N **IMPORTANT** THE INSTALLER 'MUST' LOCATE THE CIRCUIT BREAKER AS CLOSE TO THE BATTERY AS IS PRACTICAL. THE INSTALLER WILL NEED TO DETERMINE 'WHERE' TO CUT THE BATTERY CABLE TO INSTALL THE MASTER DISCONNECT SWITCH AND CIRCUIT BREAKER. VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE WIRING DIAGRAM CE500FB & VC500 MASTER DISCONNECT SWITCH P/N 345

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16 * SEE REPLACEMENT PARTS LIST CE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO NOTE: ITEM 3 REPRESENTS A CABLE SET. SEE INSTALLATION PAGES CE & CE022 FOR MORE INFO TITLE REPLACEMENT PARTS DRAWING CE500FB DATE SECTION 09025C SUPERSEDES 0735B C200 CE5

17 CE500FB REPLACEMENT PARTS LIST ITEM PART NUMBER QTY DESCRIPTION CE0024 CE005 CE006 CE008 CE009 BASE ASSEMBLY SECONDARY ARM ASSEMBLY PENDANT REMOTE KIT WINCH CE07 CE023 2 SHEAVE WITH BUSHING BRAKE HANDLE MOUNTING CHANNEL CE !LNUT0503 CE050 CE058 CE MOUNTING BOLT CABLE SET, # 8GA, RED & BLACK CABLES (REF. PAGE CE022) MASTER DISCONNECT SWITCH LOCK NUT, NYLON, /23 LOAD BLOCK PRIMARY ARM ASSEMBLY UPPER BODY ASSEMBLY CE065 CEV65 CE070 CE07 SUPPORT BAR CLEVIS PIN Ø/2" X 4" LONG, PLATED PIN ASSEMBLY; PRIMARY ARM PIN ASSEMBLY; SUPPORT BAR !HHCS !JNUT063N PL HEX HEAD CAP SCREW; 5/8 X /2 LONG COTTER PIN; 3/32 X 7/8 RUERING COTTER PIN NYLON LOCK NUT; 5/8 6" WIRE TIE PL !HHCS CE007 BUMPER SLEEVE CLEVIS PIN; /4 DIA. X /8 LONG HEX HEAD CAP SCREW; /23 X /2 LONG, GR. 5 SPLIT PLASTIC LOOM; 3/8 I.D. * * CE /625!FWSH050SAE 2 FIELD SERVICE LABEL KIT LOWER BEARING; WHITE DELRIN, /8 X 23/4 O.D. WIRE ROPE & HOOK ASSEMBLY FLAT WASHER SAE, /2", PLATED * = NOT SHOWN ON REPLACEMENT PARTS LIST INCLUDES ITEM 3, 3, 4, 5, & 6 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE REPLCMNT PART LIST CE500FB DATE 04256F SUPERSEDES 09025E SECTION C400 CE

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19 CE500FB AC REPLACEMENT PARTS LIST ITEM PART NUMBER QTY DESCRIPTION CE0024 CE005 CE CE07 BASE ASSEMBLY SECONDARY ARM ASSEMBLY WINCH SHEAVE W/ BRONZE BUSHING BRAKE HANDLE CE023 CE037 CE050 CE058 CE MOUNTING CHANNEL MOUNTING BOLT LOAD BLOCK PRIMARY ARM ASSEMBLY UPPER BODY ASSEMBLY CE3 CEV65 CE070 CE07!HHCS06350 CE !LNUT063N PL20364 SUPPORT BAR ASSEMBLY CLEVIS PIN, Ø/2" X 4" LONG W/ 33/4 USEABLE LENGTH, PLATED PIN ASSEMBLY, PRIMARY ARM PIM ASSEMBLY, SUPPORT BAR HEX HEAD CAP SCREW, 5/8 X /2 LONG GR5 PLATED PENDANT BRACKET COTTER PIN 3/32" X 7/8" RUERING COTTER, FOR PRIMARY BOOM CLEVIS PIN (REF CEV65) NYLON LOCK NUT 5/8 BUMPER !HHCS050350!LNUT0503 CE09 SLEEVE, 9/6" LONG CLEVIS PIN, /4" X /8" LONG HEX HEAD CAP SCREW, /23 X /2" LONG, GR5 PLATED NYLON LOCK NUT /23 LOWER BEARING, WHITE DELRIN, /8" X 2.75" O.D. 26 * /625!FWSH050SAE 2 WIRE ROPE & HOOK ASSEMBLY FLAT WASHER, /2" SAE, PLATED FOR PRIMARY BOOM PIVOT PIN * = NOT SHOWN SEE REPLACEMENT PARTS DWG CE6 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO TITLE REPLCMNT PART LIST CE500FB AC DATE 02097C SUPERSEDES 04226B SECTION C400 CE7

20 VENCO VENTURO INDUSTRIES LLC TITLE WINCH RPLCMNT PARTS DATE 02247E SECTION C400 CINCINNATI, OHIO CE500FB/CEV/ESV SERIES SUPERSEDES 0886D CE055

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24 VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive year of the most complete coverage available and, at no added cost to you. Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one () year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer s respective warranty. Our warranty covers: Repair or replacement of product Labor to repair or replace product Freight to return and/or replace product We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall become void if the product is improperly installed, modified, damaged, abused or used for application other than intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty supersedes all previous warranties, written or implied. Warranty Claims Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department WARNING It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC. Revised: January 205 VENCO VENTURO INDUSTRIES LLC 20 BEST PLACE CINCINNATI, OHIO 4524 P: F: _VNTD