1250 LB. CAPACITY MECHANICAL WHEEL DOLLY

Transcription

1 1250 LB. CAPACITY MECHANICAL WHEEL DOLLY SET-UP AND OPERATING INSTRUCTIONS Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2009 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call

2 Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. Safety Warnings WARNING Read all safety warnings and instructions. Failure to heed these markings may result in personal injury and/or property damage. Save all warnings and instructions for future reference. Do not exceed the 1250 lb. rated capacity. Use only on hard, level surfaces. Lifting device only. Immediately after lifting, support the vehicle with appropriate means. Do not work under vehicle while on Dollies. Wear ANSI-approved safety goggles and heavy-duty work gloves during use. Keep clear of load while lifting and lowering. Lower load slowly. Do not use for aircraft purposes. Apply parking brake and chock tires before lifting vehicle. Inspect before every use; do not use if parts are loose or damaged. Page 2 For technical questions, please call SKU 67287

3 1 Keep your work area clean and well lit. Cluttered work areas invite accidents. 18. Before use, read manufacturer s instruction manual for the vehicle (or object) you will lift Keep bystanders, children, and visitors away while operating Wheel Dolly. Distractions can cause you to lose control. Stay alert. Watch what you are doing, and use common sense when operating Wheel Dollies. Do not use while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating Wheel Dollies may result in serious personal injury. Store idle Wheel Dolly out of reach of children and other untrained persons. Jacks are dangerous in the hands of untrained users. Wheel Dolly service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing, use only identical replacement parts - refer to attached, product-specific parts list and diagram. Follow instructions in the Inspection, Maintenance, And Cleaning section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and may void any applicable warranty Industrial applications must follow OSHA requirements. Do not allow anyone in the vehicle while using the Wheel Dolly. Do not start the vehicle while it is on Wheel Dollies. Keep all bystanders a safe distance away from the vehicle. Before lowering vehicle, remove all tools and equipment from under the vehicle. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator. Save these instructions. 17. Maintain labels and nameplates on the Wheel Dolly. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. SKU For technical questions, please call Page 3

4 Weight Capacity Specifications Maximum Tire Width Capacity Distance Between Rollers (Center to Center) Weight 1250 lb. 10" 13-1/2 (Minimum) 28-3/4 (Maximum) 38.8 lb. UNPACKING When unpacking, make sure the product is intact and undamaged. If any parts are missing or broken, call Harbor Freight Tools at Note: Use four Wheel Dollies to efficiently maneuver a parked vehicle in tight spaces. It is designed to fit most cars and lightweight trucks. A vehicle resting on four of the Vehicle Dollies can be pushed forward, backward and even sideways. Repeat Step 3, on with the Inner Body Axle Assembly (10), making sure all connections are tightened firmly. OPERATION IMPORTANT! Before first use: Thoroughly lubricate and test the Wheel Dolly for proper operation. Position Dolly in front of tire and slide Latch (24) to right. Lift Lock Pin (17) and rotate counterclockwise until tab faces away from Pedal Arm (19). See Figure Tab Lock Pin (17) Pedal Arm (19) ASSEMBLY Use Nut (1) and Spring Washer (2) to fasten a Caster (3) to each of the Rod Assemblies (4), the Outer Body Axle Assembly (9) and the Inner Body Axle Assembly (10). See the Parts Diagram on Page 9 for reference. Slide each Roller (8) over each Rod Assembly. See the Parts Diagram on at back of manual for reference. Figure 1 Latch (24) Place hands on Rollers (8) and spread apart to tire width required. Roll Dolly forward, centering Rollers against tire. Remove Lock Nut (5) and Bolt (6) from each Rod Assembly. Slide Roller (8) and Washer (7) onto Rod Assembly. Slide Rod Assembly into square tube on Outer Body Axle Assembly (9). Fasten together using Lock Nut and Bolt, making sure all connections are tightened firmly. Lifting Wheel Slide Latch to left. Then turn Lock Pin clockwise until it retracts into ratchet. Turn tab counterclockwise, keeping it away from end of Pedal Arm. See Figure Rev 09j; 09k Page 4 For technical questions, please call SKU 67287

5 Tab Pedal Arm (19) Tab Figure 3 Channel Figure 2 Latch (24) Place foot on Pedal and pump in full strokes, forcing the Rollers to come in (closer together). Continue raising the tire until it is approximately 3/4 off the ground. If needed, raise every other wheel with its own separate Wheel Dolly. WARNING! Be ready for any movement the vehicle may make when next wheel comes off the ground. 5. WARNING! Before the vehicle has been placed on all four Wheel Dollies, ensure that you have sufficient assistance and manpower to safely guide and control the vehicle. 6. Stay clear of any sloping areas or entry ramps, however shallow they may appear. Sufficient space should be allowed between the side of the vehicle and an adjacent wall for the vehicle to be withdrawn from its location in a sideways manner. SKU Lowering Wheels To lower the Wheel Dolly, slide the Latch counterclockwise (to the right). Turn Tab clockwise, making sure it aligns with the channel at the end of the Pedal Arm. See Figure Push Pedal down and release. Continue until tire fully rests on the ground. For technical questions, please call Latch (24) Removing Dolly Keep Latch in right position. Lift Lock Pin (17) and turn right (counterclockwise) until Tab faces away from Pedal Arm. Place hands on Rollers and spread them apart to clear tire. Pull Dolly away from tire, retract Rollers, and turn Pin right to engage ratchet. While keeping Tab away from Pedal arm, push Pedal down and lock in place with wire latch. INSPECTION, MAINTENANCE, AND CLEANING Procedures not specifically explained in this manual must be performed only by a qualified technician. Rev 09j; 09k Page 5

6 To prevent serious injury from tool failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Before each use, inspect the general condition of the Wheel Dolly. Check for broken, cracked, or bent parts, loose or missing parts, and any condition that may affect the proper operation of the product. If a problem occurs, have the problem corrected before further use. Do not use damaged equipment. Before each use, thoroughly test the Wheel Dolly for proper operation prior to its actual use. Periodically lubricate the Wheels, roller pivots and Foot Pedal pivot with oil. Lightly grease the four sides of the main square tube section, making sure to fully extend Wheel Dolly for complete greasing. After every use, wipe dry with a clean cloth. Then, store the Jack in a safe, dry location out of reach of children and other non-authorized people. Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Rev 09j Page 6 For technical questions, please call SKU 67287

7 Parts List AND ASSEMBLY DIAGRAM Part Description Q ty 1 Nut M Spring Washer Caster Assembly 4 4 Rod Assembly 2 5 Lock Nut M Bolt M12* Washer 4 8 Roller Assembly 2 9 Outer Body Axle Assembly 1 10 Inner Body Axle Assembly 1 11 Screw M6* Big Washer Carry Head Assembly 1 Part Description Q ty 14 Spring Ring 1 15 Bushing 1 16 Spring 1 17 Lock Pin 1 18 Spring Pin 4* Pedal Arm 1 20 Support Plate 1 21 Retaining Ring Axis 1 23 Lock Nut M Latch 1 25 Retaining Spring 1 26 Bolt M12*80 1 Note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. Rev 09j SKU For technical questions, please call Page 7

8 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) Page 8 For technical questions, please call SKU 67287