M MARCH 2002 Parts Manual Contains:

Transcription

1 M-0- MARCH 00 Parts Manual Contains: Warranty Information Warnings Parts Ordering Information Exploded View Parts Breakdowns

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3 LIFT CORP. 9 Slauson Ave. Santa Fe Springs, CA. 900 CUSTOMER SERVICE: TELEPHONE () TOLL FREE (800) - FAX: (888) - NOTE: For latest version Manuals (and replacements), download Manuals from Maxon s website at WARRANTY POLICY & PROCEDURE NEW LIFTGATE WARRANTY Term of Warranty: Years from Date of In-Service Type of Warranty: Full Parts and Labor MAXON agrees to replace any components which are found to be defective during the first years of service, and will reimburse for labor based on MAXON s Liftgate Warranty Flat Rate Labor Schedule. (Call MAXON Customer Service for a copy). All claims for warranty must be received within 0 Days of the repair date, and include the following information:. Liftgate Model Number. Liftgate Serial Number. Detailed Description of Problem. Corrective Action Taken, and Date of Repair.. Parts used for Repair, Including MAXON Part Number(s).. MAXON R.M.A. # and/or Authorization # if applicable (see below).. Person contacted at MAXON if applicable. All warranty repairs must be performed by an authorized MAXON warranty station. For major repairs, MAXON Customer Service must be notified and an Authorization Number obtained. Major repairs would generally be considered repairs made to the structural assembly of the liftgate and/or repairs not outlined in the MAXON Liftgate Warranty Flat Rate Schedule. Major components (i.e. hydraulic pumps, cylinders, valves, or failed structural parts) must be returned, freight pre-paid, prior to the claim being processed. To ensure timely processing of these warranty claims, an R.M.A. (Returned Merchandise Authorization) number must be obtained from MAXON Customer Service prior to the return of any defective part. Defective Parts must be returned within 0 days of the claim date for consideration to: MAXON Lift Corp. 0 Distribution Way, Cerritos, CA 900 Attn: RMA# MAXON s warranty policy does not include the reimbursement for travel time, towing, vehicle rental, service calls, oil, batteries, defects due to misuse or abuse, or loss of income due to downtime. Fabrication of parts, which are available from MAXON, are also not covered. MAXON s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a problem. PURCHASE PART WARRANTY Term of Warranty: Year from Date of Purchase Type of Warranty: Part Replacement MAXON will guarantee all returned genuine replacement parts upon receipt and inspection of parts and invoice.

4 TABLE OF CONTENTS ORDERING PARTS... PAGE WARNINGS...PAGE BMR-A-CS LIFTGATE... PAGE CONNECTOR BAR, EXTENSION PLATE & ATTACHING HARDWARE... PAGE 8 R.H. COLUMN ASSEMBLY... PAGE 0 R.H. RUNNER ASSEMBLY... PAGE SPRING GUARD MOUNTING... PAGE TANDEM ASSEMBLY... PAGE L.H. COLUMN ASSEMBLY... PAGE L.H. RUNNER ASSEMBLY... PAGE 8 CS PLATFORM ASSEMBLY (STEEL)... PAGE 0 ONE PIECE ALUMINUM PLATFORM ASSEMBLY ( DEEP)... PAGE ONE PIECE ALUMINUM PLATFORM ASSEMBLY (8 DEEP)... PAGE ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORMS)... PAGE ONE PIECE STEEL PLATFORM ASSEMBLY... PAGE 8 ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORMS)... PAGE 0 BATTERY BOX & HARDWARE... PAGE HYDRAULIC COMPONENTS SECTION... PAGE DUAL PUMP ASSEMBLY, POWER DOWN... PAGE HYDRAULIC COMPONENTS, POWER DOWN... PAGE 8 SINGLE PUMP ASSEMBLY, POWER DOWN... PAGE 0

5 TABLE OF CONTENTS - Continued PUMP/MOTOR, POWER DOWN... PAGE PUMP/MOTOR, GRAVITY DOWN... PAGE DUAL PUMP ASSEMBLY, GRAVITY DOWN... PAGE HYDRAULIC COMPONENTS, GRAVITY DOWN... PAGE SINGLE PUMP ASSEMBLY, GRAVITY DOWN... PAGE 8 ELECTRICAL COMPONENTS SECTION... PAGE ELECTRICAL COMPONENTS... PAGE ELECTRICAL COMPONENTS - DUAL PUMP BOX... PAGE ELECTRICAL COMPONENTS - SINGLE PUMP BOX... PAGE ELECTRICAL COMPONENTS - BATTERY BOX... PAGE

6 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Comply with the following WARNINGS while maintaining Liftgates.! WARNING Read and understand the instructions in Maintenance Manual M-0- before performing maintenance on the Liftgate. Disconnect Liftgate power cable from battery before repairing or servicing Liftgate. Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact with battery acid may injure unprotected eyes and skin. Be careful working by an automotive type battery. Make sure the work area is well ventilated and there are no flames or sparks near the battery. Never lay objects on the battery that can short the terminals together. If battery acid gets in your eyes, immediately seek first aid. If acid gets on your skin, immediately wash it off with soap and water. Never perform unauthorized modifications on the Liftgate. Modifications may result in early failure of the Liftgate and may create hazards for Liftgate operators and maintainers. ORDERING PARTS Use only Maxon Authorized Parts for replacement parts. Order replacement parts from: MAXON LIFT CORP. Customer Service 9 Slauson Ave., Santa Fe Springs, CA 900 Phone: (800) - To order parts by , submit orders to partssales@maxonlift.com. Provide Liftgate model and serial number information with your parts order. Need Technical Support? Send requests by to technicalsupport@maxonlift.com. For latest version Manuals (and replacements ), download Manuals from Maxon s website at Page

7 BMR-A-CS LIFTGATE REFER TO PLATFORM ASSEMBLIES REFER TO L.H. COLUMN ASSEMBLY REFER TO R.H. COLUMN ASSEMBLY REFER TO CONNECTOR BAR, EXTENSION PLATE & ATTACHING HARDWARE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - BATTERY BOX (REFER TO ELECTRICAL COMPONENTS) PUMP BOX (REFER TO HYDRAULIC COMPONENTS) CONTROL SWITCH (REFER TO ELECTRICAL COMPONENTS) Page

8 CONNECTOR BAR, EXTENSION PLATE & ATTACHING HARDWARE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - REFER TO L.H. COLUMN ASSEMBLY B 0 0 REFER TO PLATFORM ASSEMBLY A 8 REFER TO R.H. COLUMN ASSEMBLY 0 0 B 9 Page 8

9 CONNECTOR BAR, EXTENSION PLATE & ATTACHING HARDWARE I TEM Q TY. PART NO. 800 PIN, " LG. STAINLESS STEEL DESCRIPTION SOCKET HEAD SCREW, GRADE 8, /"-0 x " HEX HEAD SCREW, /8"- x -/" FLAT WASHER, /8" ONE PIECE EXTENSION PLATE (9" WIDE) ONE PIECE EXTENSION PLATE (0" WIDE) BMR-CS EXTENSION PLATE (9" WIDE) BMR-CS EXTENSION PLATE (0" WIDE) SOCKET HEAD SCREW, GRADE 8, /"- x -/" NYLON LOCK NUT, /" NYLON LOCK NUT, /" CAP SOCKET SCREW, /"- x " A CONNECTOR BAR ASSEMBLY, 9" WIDE PLATFORM CONNECTOR BAR ASSEMBLY, 0" WIDE PLATFORM -0 CONNECTOR BAR, 9" -0 CONNECTOR BAR, 0" B 9000 BEARING, SELF LUBE B UTTON HEAD SCREW, /"- x -/" (STEEL PLATFORM ONLY) B UTTON HEAD SCREW, /"- x " (ALUMINUM PLATFORM ONLY) 000 NYLON LOCK NUT, /" LOCK WASHER, /8" SOCKET HEAD SCREW, /8"- x -/" 9000 NYLON LOCK NUT, /8" FLAT WASHER, /8" FLAT WASHER, /" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page 9

10 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - NOTE: Most Hydraulic Components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for Hydraulic System parts. R.H. COLUMN ASSEMBLY P/N (REFER TO HYDRAULIC SECTION) (REFER TO RH RUNNER ASSY) 0 REFER TO SPRING GUARD MOUNTING Page 0

11 R.H. COLUMN ASSEMBLY P/N I TEM Q TY. PART NO. DESCRIPTION HEX HEAD BOLT, /8"- x " FLAT WASHER, /8" COLUMN TOP COVER ROLL PIN PIN, -/8" 80-0 RH COLUMN 8 08 MAXON PLATE 9 0 POP RIVET, /" x.0" 0 SECURITY RING 90 LIGHT, STOP/TAIL/TURN LED 09 LIGHT GUARD - CYLINDER (SEE HYDRAULIC SECTION ) BEARING, SELF LUBE 0 COUPLING INSIDE ASSEMBLY 9 BUSHING, /" 9 PIN, -/" 0 0 CLOSING CYLINDE R 9 SWITCH PLATE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) LOCK WASHER, /8" BLIND RIVE T ROLL PIN 09 TORSION SPRING 0-0 COUPLING OUTSIDE ASSEMBLY RH RUNNER ASSEMBLY BUTTON HD SCREW, /8"- x /8" 80-0 COLUMN SIDE COVER HEX HEAD BOLT, /"-0 x /" LOCK WASHER, /" Page

12 R.H. RUNNER ASSEMBLY P/N Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - (REFER TO TANDEM ASSY) Page

13 R.H. RUNNER ASSEMBLY P/N I TEM Q TY. PART NO. DESCRIPTION HEX HEAD BOLT, /8"- x /" UPPER PAD SUPPORT ASSEMBLY A/ R 00 SPACER RH RUNNE R 800 TANDEM ASSEMBLY 800 ARM WELDMENT 8 PAD 9 0 POP RIVET, /" x.0" 0 PAD 9000 NYLON LOCK NUT 8-0 BUMPER LOWER PAD SUPPORT ASSEMBLY 9098 BEARING, SELF LUBE 9 BEARING, SELF LUBE 900- LOCK WASHER, /8" FLAT WASHER, /" BUTTON HEAD SCREW, /"-8 x " HEX HEAD BOLT, /8"- x " NOTE: A/R means As Required. 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

14 SPRING GUARD MOUNTING RH COLUMN ASSEMBLY 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - I TEM Q TY. PART NO. RH RUNNER ASSEMBLY DESCRIPTION 099 FLAT HEAD SCREW, /"-0 x -/" LG. 0-0 SPRING GUARD HEX HEAD BOLT, GR 8, /"-0 x -/" LG NYLON LOCK NUT ROUND TUBE /"DIA. x /" LG. 00 CLAMP, # RUBBER LOOM Page

15 TANDEM ASSEMBLY P/N 800 I TEM Q TY. PART NO ROLLER AXLE DESCRIPTION 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) ROLLER BRACKET 8 FLAT WASHER, -/" 0-00 ROLLER 800 ROLLER BRACKET 900 FLAT WASHER, -/8" NYLON LOCK NUT Page

16 L.H. COLUMN ASSEMBLY P/N Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) (REFER TO LH RUNNER ASSY) 0 NOTE: Most Hydraulic Components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for Hydraulic System parts. 9 8 Page

17 L.H. COLUMN ASSEMBLY P/N I TEM Q TY. PART NO. DESCRIPTION HEX HEAD BOLT, /8"- x " FLAT WASHER, /8" COLUMN TOP COVER ROLL PIN PIN, -/8" 80-0 LH COLUMN 8 08 MAXON PLATE 9 0 POP RIVET, /" x.0" 0 90 LIGHT, STOP/TAIL/TURN LED SECURITY RING 09 LIGHT GUARD 90 PIN, -/" - C YLINDER ( SEE HYDRAULIC SECTION ) LH RUNNER ASSEMBLY 9 COLUMN SIDE COVER LOCK WASHER, /8" BLIND RIVE T BUTTON HD SCREW, /8"- x /8" 9 9 PIN COLLAR WELDMENT 0 9 PIN COLLAR, -/" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

18 L.H. RUNNER ASSEMBLY P/N Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) (REFER TO TANDEM ASSY) Page 8

19 L.H. RUNNER ASSEMBLY P/N I TEM Q TY. PART NO. DESCRIPTION HEX HEAD BOLT, /8"- x /" UPPER PAD SUPPORT ASSEMBLY A/ R 00 SPACER LH RUNNE R 800 TANDEM ASSEMBLY 800 ARM WELDMENT 8 PAD 9 0 POP RIVET, /" x.0" 0 PAD 9000 NYLON LOCK NUT 8-0 BUMPER LOWER PAD SUPPORT ASSEMBLY 9098 BEARING, SELF LUBE 9 BEARING, SELF LUBE 900- LOCK WASHER, /8" FLAT WASHER, /" BUTTON HEAD SCREW, /"-8 x " HEX HEAD BOLT, /8"- x " NOTE: A/R means As Required. 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page 9

20 CS PLATFORM ASSEMBLY (STEEL) Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) (READ NOTE) A NOTE: THE LOCKING ROUND WEDGES SHOWN ARE ONLY ON DEEP PLATFORM A 9 0 (READ NOTE) Page 0

21 CS PLATFORM ASSEMBLY (STEEL) ITEM QTY. PART NO. DESCRIPTION 00 PIN, COTTER /8 x -/" 0- CHAIN, /8" x -/8" LG RAMP, BMRA-CS EXTRUDED A BEARING, SELF LUBE 0 PIN, -/8"LG. 08 PIN, -/8"LG. 08 PIN, -/"LG. 800 CHAIN HOLDER 8 80 STOP BLOCK 80-0 PLATFORM (9" x " DEEP) PLATFORM (9" x " DEEP) 80-0 PLATFORM (0"x " DEEP) 80-0 PLATFORM (0"x " DEEP) HORIZONTAL RAIL, LH (" DEEP P/F) HORIZONTAL RAIL, LH (" DEEP P/F) HORIZONTAL RAIL, RH (" DEEP P/F) HORIZONTAL RAIL, RH (" DEEP P/F) 80-0 FOLDING RAIL, LH (9" WIDE P/F) 80-0 FOLDING RAIL, LH (0" WIDE P/F) 80-0 FOLDING RAIL, RH (9" WIDE P/F) 80-0 FOLDING RAIL, RH (0" WIDE P/F) 80-0 CORNER POST, LH 80-0 CORNER POST, RH PIN WELDMENT SOCKET HD SCREW, /"-0 x -/" NYLON LOCK NUT, /" SETSCREW, /"-8 x /" ROLL PIN, -/"LG ROLL PIN, "LG CLEVIS PIN, /"x-9/" CHAIN, LINKS 080 BALL LOCK PIN 0 LATCH ASSEMBLY 00- CHAIN, /0 x " 0 BEARING, SELF LUBE PIN WELDMENT BEARING, SELF LUBE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

22 ONE PIECE ALUMINUM PLATFORM ASSEMBLY ( DEEP) 8 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM ASSEMBLIES) Page

23 ONE PIECE ALUMINUM PLATFORM ASSEMBLY ( DEEP) ITEMS QTY. PART NO. DESCRIPTION 00 COTTER PIN, /8" x -/" LG. ROLL PIN, /8" x " LG. 0- CHAIN, /8" x -/8" 800 CHAIN HOLDER 800 BRACKET 80 PIN WELDMENT 8009 STOP BLOCK LOCKING ROUND WEDGE PLATFORM WELDMENT (80" WIDE x " DEEP) PLATFORM WELDMENT (8" WIDE x " DEEP) PIN WELDMENT SOCKET FLAT HD SCREW, /8"- x -/" BUTTON HEAD CAP SCREW, /8"- x -/" SOCKET HEAD SCREW, /8"- x -/" 9000 NYLON LOCK NUT, /8" FLAT WASHER, /8" SET SCREW, /"-8 x /" 900- ROLL PIN CLEVIS PIN, /" x -9/" BEARING, SELF LUBE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

24 ONE PIECE ALUMINUM PLATFORM ASSEMBLY (8 DEEP) 8 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM ASSEMBLIES) Page

25 ONE PIECE ALUMINUM PLATFORM ASSEMBLY (8 DEEP) ITEMS QTY. PART NO. DESCRIPTION 00 COTTER PIN, /8" x -/" LG. ROLL PIN, /8" x " LG. 0- CHAIN, /8" x -/8" 800 CHAIN HOLDER 800 BRACKET 80 PIN WELDMENT 8009 STOP BLOCK LOCKING ROUND WEDGE PLATFORM WELDMENT (9" WIDE x 8" DEEP) PLATFORM WELDMENT (0" WIDE x 8" DEEP) PIN WELDMENT SOCKET FLAT HD SCREW, /8"- x -/" BUTTON HEAD CAP SCREW, /8"- x -/" SOCKET HEAD SCREW, /8"- x -/" 9000 NYLON LOCK NUT, /8" FLAT WASHER, /8" SET SCREW, /"-8 x /" 900- ROLL PIN CLEVIS PIN, /" x -9/" BEARING, SELF LUBE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

26 ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORMS) 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - F G A (REF) E D C B RAMP (REF) 9B 9E 9C 9D 9F 9A (REF) 8A Page

27 ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORMS) I TEM Q TY. PART NO. REF DESCRIPTION 9-0 ALUMINUM RAMP (9" WIDE PLATFORM ) 9-0 ALUMINUM RAMP (0" WIDE PLATFORM ) HINGE ASSEMBLY LH A REF HINGE ARM WELDMENT B 8 PIN WELDMENT C GUSSET D ROUND TUBE, ALUMINUM, /" LG. E BEARING, SELF LUBE F PIN COLLAR G ROLL PIN, /8" x " LG LOCK WASHER, /8" 009 LOCK NUT, /8"- RUBBER BUMPER SOCKET FLAT HD SCREW, /8- X -/" 8 PIN WELDMENT, /" 8 9 LOCKING CAM 8A 09-0 BEARING, SELF LUBE 9 HINGE ASSEMBLY RH 9A REF HINGE WELDMENT, RH 9B PIN WELDMENT, /" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) SOCKET FLAT HD SCREW, /8- X -/" 9C 8 TORSION SPRING, LH 9D LOCKING ARM ASSY 9E 000 ROLL PIN, /8" x " 9F BEARING, SELF LUBE ROLL PIN, /" x -/" LG. 98 PIPE, SCHED. 80, /" x 0" LG. Page

28 ONE PIECE STEEL PLATFORM ASSEMBLY Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - 9 REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM ASSEMBLIES) Page 8

29 ONE PIECE STEEL PLATFORM ASSEMBLY ITEMS QTY. PARTNO. DESCRIPTION 00 COTTER PIN 0- CHAIN 800 CHAIN HOLDER 80 STOP BLOCK 80-0 PLATFORM (9" x " DEEP) 80-0 PLATFORM (9" x 8" DEEP) 80-0 PLATFORM (0" x " DEEP) 80-0 PLATFORM (0" x 8" DEEP) PIN WELDMENT SOCKET HD SCREW, /"-0 x -/" NYLON LOCK NUT, /" SET SCREW /"-8 x /" CLEVIS PIN, /" x -9/" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page 9

30 ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORMS) 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - E A (REF) F D CB RAMP (REF) 9B 9E 9C 9D 9F 9A (REF) 8A Page 0

31 ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORMS) I TEM Q TY. PART NO. REF DESCRIPTION 9-0 ALUMINUM RAMP (9" WIDE PLATFORM ) 9-0 ALUMINUM RAMP (0" WIDE PLATFORM ) HINGE ASSEMBLY LH A REF HINGE ARM WELDMENT B 8 PIN WELDMENT C BUSHING, /" LG. D BEARING, SELF LUBE E 080 PIN COLLAR F ROLL PIN, /8" x " LG LOCK WASHER, /8" 009 LOCK NUT, /8"- RUBBER BUMPER SOCKET FLAT HD SCREW, /8- X -/" 8 PIN WELDMENT, /" 8 9 LOCKING CAM 8A 09-0 BEARING, SELF LUBE 9 HINGE ASSEMBLY RH 9A REF HINGE WELDMENT, RH 9B PIN WELDMENT, /" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) SOCKET FLAT HD SCREW, /8- X -/" 9C 8 TORSION SPRING, LH 9D LOCKING ARM ASSY 9E 000 ROLL PIN, /8" x " 9F BEARING, SELF LUBE ROLL PIN, /" x -/" LG. Page

32 BATTERY BOX & HARDWARE,,, 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) -,,, Page

33 BATTERY BOX & HARDWARE I TEM Q TY. PART NO. DESCRIPTION 900- LOCK WASHER, # FLAT WASHER, #0 00 HEX NUT, # MACHINE SCREW, # HEX NUT, /" LOCK WASHER, /" 8 ROD, BATTERY HOLD DOWN HEX NUT, /" FLAT WASHER, /" LOCK WASHER, /" FLAT WASHER, /" 09 BATTERY HOLD DOWN 9 CATCH & FASTENE R 0 DUAL BATTERY BOX 09 GROMMET, RUBBER /8 X -/ 8 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

34 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - THIS PAGE INTENTIONALLY LEFT BLANK Page

35 HYDRAULIC COMPONENTS SECTION 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

36 DUAL PUMP ASSEMBLY, POWER DOWN P/N 00 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - 8 (REFER TO PUMP/MOTOR, POWER DOWN) A Page

37 DUAL PUMP ASSEMBLY, POWER DOWN P/N 00 I TEM Q TY. PART NO. DESCRIPTION 9 PUMP/MOTOR, POWER DOWN 9 LOCK WASHER, /8" ZIN C 9 CAP SCREW, /8"- x -/" LG. 009 PLUG, /8" GROMMET, /" RUBBER 9 FILLER CAP 8 DECAL PUMP SELECTOR CAP SCREW, /"-0 x /"LG. ZIN C LOCK WASHER, /" x /" THK SPIN-ON OIL FILTE R 90 ELBOW, 90, SAE# x JIC# 9 HOSE, /8" HP JIC# F-F x." LG. 90 ELBOW,, /8" NPT x /8" JIC 0 STRAIGHT UNION SAE#8 x JIC#8 M-M FLOW DIVIDE R A 900 WASHER, THREAD SEAL 9 HOSE, /8" HP JIC# F-F x." LG. 9 HOSE, /8" HP JIC# F-F x." LG. 8 UNION, BLKHD, SAE FLARE TWIN FLAT WASHER, /" 0 NUT, BULKHD, SAE FLARE TWIN 00 ELBOW, 90, JIC#8-M x JIC#8-F 900 ELBOW JIC# M-F SW 9009 STRAIGHT UNION JIC# 9000 FLAT WASHER, 9/" ZIN C 9008 NUT, BULKHEAD, JIC# 9 HOSE, 90, /8" HP JIC# 0 PUMP BOX ASSEMBLY 8 80 TEE, STRAIGHT THREAD, O-RIN G 9 09 HOSE, /8" HP JIC# F-F FITTING STR. THD. SAE# x JIC # 9 HOSE, /8" HP JIC# 98 IN-LINE SHUTTLE VALVE FLAT WASHER, /" X /" 90 ELBOW, 90 JIC# M-F 9008 NUT, BLKHD, JIC# 9000 STRAIGHT UNION JIC# 908 SWIVEL, SAE, /8" M-JIC# DECAL, P/D HYDRAULIC FLUID LEVEL 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

38 HYDRAULIC COMPONENTS, POWER DOWN LEFT CYLINDER PUMP BOX (DUAL OR SINGLE PUMP POWER DOWN) - REFERENCE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) REFER TO SPRING GUARD MOUNTING RIGHT CYLINDER Page 8

39 HYDRAULIC COMPONENTS, POWER DOWN I TEM Q TY. PART NO. DESCRIPTION 90 ELBOW, /8" x /" M-M 9 HYD. LOCK VALVE 908 ELBOW STRAIGHT, #8 x # M-M 0 ELBOW 90 STRAIGHT, # x /" M-M VALVE PRESSURE COMP. 90 STRAIGHT CONNECTOR, #8 x # M-M 0 "L" TUBE ASSEMBLY, 98" x " UNION, FACE SEAL,# -#, /"M - /8" M 9 0 TUBE ASSEMBLY, 9"LG 0 90 UNION, #8 M-M 9-0 HOSE ASSEMBLY HP, 00" 900 TEE, UNION /8" F.S. MALE, -JLO A 90-0 O-RING #, /8" ORFS TUBE END 9-0 HOSE ASSEMBLY HP, " A 00-0 CYLINDER (BMR-A - & -) -0 CYLINDER (BMR-A - & -) 80 SEAL KIT, CYL. (BMR-A - & -) 80 SEAL KIT, CYL. (BMR-A - & -) 99 "U" TUBE ASSEMBLY, 98" x " 90 ELBOW BULKHEAD UNION, # M-M 909 CONNECTOR, # x # M-M 8 0 CLOSING CYLINDE R 8A 808 SEAL KIT, CYLINDE R 9 09 HOSE ASSEMBLY HP, " HOSE ASSEMBLY HP, " HOSE ASSEMBLY HP, " HOSE ASSEMBLY HP, 8" 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 9" 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 9" 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 88" 80-0 HOSE ASSEMBLY HP, 08" 90-0 O-RING, # (/" FACE SEAL TUBE-END ) O-RING, # (/8" FACE SEAL TUBE-END ) 90-0 O-RING, #8 (/" FACE SEAL TUBE-END ) 90 UNION, FACE SEAL, # M-M Page 9

40 SINGLE PUMP ASSEMBLY, POWER DOWN P/N Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) A (REFER TO PUMP/MOTOR, POWER DOWN) 8 Page 0

41 SINGLE PUMP ASSEMBLY, POWER DOWN P/N 800 I TEM Q TY. PART NO. DESCRIPTION 9 CAP SCREW, /8"- x -/" 9 LOCK WASHER, /8" 009 PLUG, /8" 90 FITTING, STR. THD., O-RING SAE # & JIC 9 HOSE, 90, /8" HP JIC # 9009 STRAIGHT UNION JIC # 908 BULKHEAD UNION ELBOW SAE #, JIC 8 90 HOSE, /8" HP JIC # F-F " ELBOW JIC # M-F SW FLAT WASHER, /" x /" 9008 NUT, BULKHEAD JIC # 90 ELBOW, 90, JIC #8-M x JIC #-F 9008 NUT, BULKHEAD JIC # 9000 FLAT WASHER, 9/" 00 ELBOW, 90, JIC #8-M x JIC #8-F NUT, BLKHD, SAE FLARE TWIN FLAT WASHER,.0" x.090" THK 8 UNION, BULKHEAD, SAE FLARE TWIN 9 FLOW DIVIDE R 9A 900 WASHER, THREAD SEAL 9 HOSE, /8" HP JIC # F-F x." LG. 9 HOSE, /8" HP JIC # F-F x." LG 90 ELBOW, 90, SAE # x JIC # 00 CONNECTOR, /8" x /8" MALE 090 SPIN-ON OIL FILTE R 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) STR. UNION, O-RING, SAE #8-M JIC #8-M CAP SCREW, /-0 x /" 900- LOCK WASHER, /" x /8" 8 GROMMET, /" 9 80 SINGLE PUMP BOX ASSEMBLY 0 90 FITTING, STR. THD. O-RING SAE # & JIC 9 PUMP/MOTOR, POWER DOWN 0-0 DECAL, P/D HYDRAULIC FLUID LEVEL Page

42 PUMP/MOTOR, POWER DOWN P/N 9 NUT SOLENOID 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - I TEM Q TY. PART NO. VALVE, SOLENOID -WAY A 9 O-RING KIT, -WAY VALVE 9 BUS BAR (ITEM EXPLODED FOR REF. ONLY) DESCRIPTION STARTER SOLENOID, VDC, -TERMINAL (MTE P/N 900) 99 STARTER SOLENOID, VDC, -TERMINA L 909 RELIEF VALVE 00 FILTE R STEM 9009 VALVE, POSITION, -WAY A 9 O-RING KIT, -WAY VALVE 009 MOTOR, VDC O-RIN G GEAR PUMP Page

43 PUMP/MOTOR, GRAVITY DOWN P/N 8 I TEM Q TY. PART NO. VALVE, SOLENOID -WAY A 9 O-RING KIT, -WAY VALVE 9 BUS BAR (ITEM EXPLODED FOR REF. ONLY) NUT SOLENOID STEM DESCRIPTION STARTER SOLENOID, VDC, -POLE (MTE P/N 900) 99 STARTER SOLENOID, VDC, -TERMINA L Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) RELIEF VALVE 00 FILTE R 9009 VALVE, POSITION, -WAY A 9 O-RING KIT, -WAY VALVE 009 MOTOR, VDC 8 88 O-RIN G GEAR PUMP Page

44 DUAL PUMP ASSEMBLY, GRAVITY DOWN 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - 0 A (REFER TO PUMP/MOTOR, GRAVITY DOWN) Page

45 DUAL PUMP ASSEMBLY, GRAVITY DOWN I TEM Q TY. PART NO. DESCRIPTION 9 CAP SCREW, /8"- x -/" 9 LOCK WASHER, /8" 8 PUMP/MOTOR, GRAVITY DOWN 90 ELBOW, 90, SAE # x JIC # 09 HOSE, /8" HP JIC # F-F.8" 9 HOSE, /8" HP JIC # F-F x." LG. 80 TEE, STRAIGHT THREAD, O-RIN G 8 90 FITTING STR. THD. SAE # x JIC # 9 9 HOSE, 90, /8" HP JIC # NUT, BULKHEAD, JIC # FLAT WASHER, /" x /" 9009 STRAIGHT UNION JIC # 900 ELBOW, JIC # M-F SW 0 PUMP BOX ASSEMBLY NUT, BULKHEAD, SAE FLARE TWIN 00 FLAT WASHER, /" x -/" 8 00 AIR FITTIN G 9 GROMMET, /" 0 9 PLUG 00 ELBOW, 90, JIC #8-M x JIC #8-F 900- LOCK WASHER, /" x /" THK HEX HEAD CAP SCREW, /"-0 x /" 90 ELBOW,, /8" NPT x /8" JIC 090 SPIN-ON OIL FILTE R 9 HOSE, /8" HP JIC # F-F x." LG 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - UNION, BULKHEAD, SAE FLARE TWIN FLOW DIVIDE R A 900 WASHER, THREAD SEAL 8 0 STRAIGHT UNION, SAE #8 x JIC #8 M-M 9 9 HOSE, /8" HP JIC # F-F x." LG GROMMET, /8" 0-0 DECAL, G/D HYDRAULIC FLUID LEVEL Page

46 HYDRAULIC COMPONENTS, GRAVITY DOWN LEFT CYLINDER PUMP BOX (DUAL OR SINGLE PUMP GRAVITY DOWN) - REFERENCE 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - RIGHT CYLINDER REFER TO SPRING GUARD MOUNTING Page

47 HYDRAULIC COMPONENTS, GRAVITY DOWN I TEM Q TY. PART NO. DESCRIPTION 90 ELBOW, /8" x /" M-M 9 HYD. LOCK VALVE 908 ELBOW STRAIGHT, #8 x # M-M 0 ELBOW, 90 STRAIGHT, # x /" M-M VALVE PRESSURE COMP. 90 STRAIGHT CONNECTOR, #8 x # M-M 0 "L" TUBE ASSEMBLY, 98" x " 8 90 AIR BRAKE CONNECTO R 9 0 TUBE ASSEMBLY, 9" LG 0 90 UNION, #8 M-M TUBING, 8" LG 90 TEE, /8" TUBING, 0" LG A 00-0 CYLINDER (FOR & BMR-A) -0 CYLINDER (FOR & BMR-A) 80 SEAL KIT, CYL. (FOR & BMR-A) 80 SEAL KIT, CYL. (FOR & BMR-A) 99 "U" TUBE ASSEMBLY, 98" x " 90 ELBOW, BULKHEAD UNION, # M-M 909 CONNECTOR, # x # M-M 8 0 CLOSING CYLINDE R 8A 808 SEAL KIT, CYLINDE R 9 09 HOSE ASSEMBLY HP, " TUBING, 8" LG TUBING, 9" LG TUBING, " LG 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 9" 80-0 HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 9" 80-0 HOSE ASSEMBLY HP, " 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) HOSE ASSEMBLY HP, " 80-0 HOSE ASSEMBLY HP, 88" 80-0 HOSE ASSEMBLY HP, 08" 9080 UNION, FACE SEAL, #-#, /"M-/8" M 90-0 O-RING, # (/" FACE SEAL TUBE-END ) 90-0 O-RING, # (/8" FACE SEAL TUBE-END ) 90-0 O-RING, #8 (/" FACE SEAL TUBE-END ) Page

48 SINGLE PUMP ASSEMBLY, GRAVITY DOWN P/N Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) A (REFER TO PUMP/MOTOR, GRAVITY DOWN) Page 8

49 SINGLE PUMP ASSEMBLY, GRAVITY DOWN P/N 800 I TEM Q TY. PART NO. DESCRIPTION 9 CAP SCREW, /8"- x -/" 9 LOCK WASHER, /8" 8 PUMP/MOTOR, GRAVITY DOWN 9 HOSE, /8" HP JIC # F-F x." LG 90 ELBOW, 90, SAE # x JIC # 98 GROMMET, /8" 9 HOSE, 90, /8" HP JIC # 8 90 FITTING, STR. THD., O-RING SAE # & JIC ELBOW, JIC # M-F SW STRAIGHT UNION JIC # 00 ELBOW, 90, JIC #8-M x JIC #8-F NUT, BULKHEAD, SAE FLARE TWIN FLAT WASHER,.0" x.090" THK FLAT WASHER, /" x /" 9008 NUT, BULKHEAD, JIC # 9 HOSE, /8" HP JIC # F-F x." LG. 8 FLOW DIVIDE R 8A 900 WASHER, THREAD SEAL 9 UNION, BULKHEAD, SAE FLARE TWIN SPIN-ON OIL FILTE R 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - 0 STRAIGHT UNION, SAE #8-M JIC #8-M 00 CONNECTOR, /8" x /8" MALE HEX HEAD CAP SCREW, /"-0 x /" 900- LOCK WASHER, /" x /8" 0-0 DECAL, G/D HYDRAULIC FLUID LEVEL GROMMET, /" 00 AIR FITTIN G 80 SINGLE PUMP BOX ASSEMBLY Page 9

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51 ELECTRICAL COMPONENTS SECTION 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

52 ELECTRICAL COMPONENTS 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - LH COLUMN LEFT CYLINDER RH COLUMN RIGHT CYLINDER 8 PUMP BOX 9 Page

53 ELECTRICAL COMPONENTS I TEM Q TY. PART NO. DESCRIPTION HARNESS ASSEMBLY, "D" VALVE (LH COLUMN) -0 EXTENSION HARNESS, PUMP BOX, " LG -0 EXTENSION HARNESS, PUMP BOX, " LG -0 EXTENSION HARNESS, PUMP BOX, 0" LG HARNESS ASSEMBLY (RH COLUMN) 900 SWITCH SEAL BOOT, HALF-TOGGL E 09 SWITCH & CABLE ASSEMBLY, BMR 9 ADAPTER, ALUMINUM JOIN CABLE ASSEMBLY FLEXIBLE CONTROL BOX BMR-A POWER DOWN 80 CONTROL BOX BMR-A GRAVITY DOWN 808 INTERCONNECT HARNESS, BMR-A GRAVITY DOWN 808 INTERCONNECT HARNESS, BMR-A POWER DOWN 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - Page

54 ELECTRICAL COMPONENTS - DUAL PUMP BOX 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - (REF) I TEM Q TY. PART NO. (REF) DESCRIPTION 80 SOLENOID HARNESS, GRAVITY DOWN SOLENOID HARNESS, POWER DOWN 9 CIRCUIT BREAKER TOGGLE SWITCH, POSITIO N 8-0 CABLE ASSEMBLY 8- CABLE ASSEMBLY 8 SWITCH, MASTER DISCONNEC T 8 PLATE, SWITCH FACE Page

55 ELECTRICAL COMPONENTS - SINGLE PUMP BOX I TEM Q TY. PART NO. DESCRIPTION 80 SOLENOID HARNESS, GRAVITY DOWN 80 SOLENOID HARNESS, POWER DOWN 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - 9 CIRCUIT BREAKER 8- CABLE ASSEMBLY 8 SWITCH, MASTER DISCONNEC T 8 PLATE, SWITCH FACE Page

56 ELECTRICAL COMPONENTS - BATTERY BOX (TO PUMP BOX) VEHICLE BATTERY CHARGE LINE (REF) 9 Slauson Ave. Santa Fe Springs, CA. 900 (800) - FAX (888) - I TEM Q TY. PART NO. 8-0 CABLE ASSEMBLY DESCRIPTION CIRCUIT BREAKER 0 AMP 09 BATTERY, V HEAVY DUTY 8- CABLE ASSEMBLY 8- CABLE ASSEMBLY Page