V. SPACEPRO SPARE PARTS
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- Giles Williamson
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1 V. SPACEPRO SPARE PARTS T his chapter contains parts illustrations and parts lists for the RICON SpacePro (HC-L series) Motor Coach Wheelchair and Standee Lift. Each exploded view of a major lift assembly shows smaller assemblies, components, and kits referenced with numbers. The exploded view is followed by an associated parts list that contains the reference numbers, part descriptions, quantities required for the major assembly shown, and Ricon part numbers. To order a part: Locate the part or assembly on an exploded view, and note its reference number. Find this number on the associated parts list (following page), and order the Ricon part number in the far right column. NOTE: Most items that are described as kits contain a single part (plus hardware). Therefore, you may need to order more than one kit if the part is used more than once on the assembly shown. Small, inexpensive hardware items are supplied in a minimum quantity of ten, and are packaged in a bag. A single bag may provide more parts than you need, or you may need multiple bags when working on a large assembly. The QTY/ASSY column indicates how many individual parts are used on the assembly shown; you will need to determine the number of bags required for your task. The reference numbers for some parts have more than one part number listed. This occurs when variations of a part are used on different lift models. These parts are followed by a model designation (HC-L002, HC-L003, etc). PARTS DIAGRAMS PAGE FIGURE 5-1 HC-L DECAL LOCATIONS AND PART NUMBERS FIGURE 5-2 HC-L PUMP ASSEMBLY FIGURE 5-3 HC-L LIFTING FRAME ASSEMBLY FIGURE 5-4 HC-L ENCLOSURE ASSEMBLY FIGURE 5-5 HC-L PLATFORM ASSEMBLY FIGURE 5-6 HC-L CARRIAGE ASSEMBLY, SHEET FIGURE 5-7 HC-L CARRIAGE ASSEMBLY, SHEET FIGURE 5-8 HC-L POWER ROLLSTOP ASSEMBLY, RIGHT SIDE FIGURE 5-9 HC-L ROLLSTOP LATCH, LEFT SIDE FIGURE 5-10 HC-L BRIDGEPLATE ASSEMBLY FIGURE 5-11 HC-L MOTOR ASSEMBLY FIGURE 5-12 HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY FIGURE 5-13 HC-L CARRIAGE LOCK ASSEMBLY APPENDIX 1 LIFT SPECIFICATIONS DF9D02.B 5-1
2 * PUMP TERMINAL BLOCK I.D. (26248) HC-L Series Transit Use Wheelchair Lift Operating Instructions WARNING 1) Improper use of this lift can result in personal injury. Users must read and follow operating instructions in the Service/Owner Manual. Additional copies of the Service/Owner Manual are available from: RICON CORPORATION 7900 NELSON ROAD, PANORAMA CITY, CA (800) or (818) ) Do not exceed rated load capacity of 660 pounds (300 Kg). 3) Prior to use, inspect wheelchair lift for proper function, required maintenance, or damage. If a problem exists, do not use lift and contact an authorized Ricon dealer for repair. 4) This lift designed for use by wheelchair and standee occupants only. Ricon Corporation disclaims liability for damage or personal injury resulting from modification of the lift, lack of maintenance or repair, negligence, abuse, or failure to follow lift operating instructions. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). CAUTION Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. Before operating lift, be certain vehicle is safely parked on a level area away from traffic with the emergency brake ON. Allow enough space for lift operation and passenger boarding. Take care to ensure that the area is clear of obstacles and open vehicle door(s) completely before deploying the lift. Refer to the vehicle manufacturer operator manual to activate the vehicle interlock (e.g., set parking brake, place transmission in park, etc.). Attendant should ALWAYS remain near passenger to render immediate assistance if necessary. Keep others clear of lift when operating. Be certain wheelchair fits properly on platform and does not contact rollstop and prevent it from locking as the platform raises. LIFT OPERATING INSTRUCTIONS (20543) RESTRAINT BELT CAUTION (26155) HANDRAIL UNFOLDING INSTRUCTIONS (19521) WARNING IMPROPER USE (26217) CORPORATION mfg. date: Made in U.S.A. OIL LEVEL WARNING ( ) LOWER PART OF SERIAL NUMBER DECAL CORPORATION mfg. date: Made in U.S.A. UPPER PART OF SERIAL NUMBER DECAL (ONLY RICON REPLACEABLE) RICON LOGO ( ) DECAL AFFIXED INSIDE PUMP BOX RICON LOGO ( ) MAXIMUM LOAD (26213) ROLLSTOP MANUAL OPERATION (15526) MANUAL LIFT OPERATION (20544) FIGURE 5-1: HC-L DECAL LOCATIONS AND PART NUMBERS DF9D02.B
3 -This page intentionally left blank- 32DF9D02.B 5-3
4 5-4 FIGURE 5-2: HC-L PUMP ASSEMBLY 32DF9D02.B
5 FIGURE 5-2: HC-L PUMP ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 PUMP ASSY, 1.8 KPSI, 24V, W/LARGE RESERVOIR HOSE ASSY, HYD, 11 X ¼ JIC X ¼ JIC 1 F HYDRAULIC FITTING, PUMP BOX 1 V2-SH-17 4 PUMP HANDLE, MANUAL 1 V2-SH KIT, TOOL CLIP, W/RIVET CIRCUIT BREAKER, 30A KIT, SOLENOID, 24V, SINGLE POLE KIT, SOLENOID, 24V, DOUBLE POLE KIT, TERMINAL STRIP, W/DECAL BACKUP PUMP ASSY, MANUAL, W/SEAL KIT 1 V2-SH SEAL KIT, MANUAL BACK-UP PUMP 1 V2-SH KIT, DOWN VALVE, W/TERMINALS PLUG, BREATHER, RESERVOIR 1 V2-SH PUMP, FRAME GND, 62 GR, NS, 24V, LRG RES HOUSING, PUMP ASSY LOCK, SCREWDRIVER KEYED TAB, LOCK STRAIN RELIEF DF9D02.B 5-5
6 5-6 FIGURE 5-3: HC-L LIFTING FRAME ASSEMBLY 32DF9D02.B
7 FIGURE 5-3: HC-L LIFTING FRAME ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ROLLER, 1.25ODX.75W, W/GREASE FITTING & HDWR BRACKET, ACTUATOR ROD, RIGHT HAND BRACKET, ACTUATOR ROD, LEFT HAND BUSHING,.75IDX.75W, BAG OF PIN, PIVOT,.75x KIT, TRUNNION, W/HDWR KIT, LOWER ARM, W/HDWR KIT, BRIDGEPLATE ACTUATOR, W/ROD END & HDWR ROD END, M10x14mm, M DF9D02.B 5-7
8 5-8 FIGURE 5-4: HC-L ENCLOSURE ASSEMBLY 32DF9D02.B
9 FIGURE 5-4: HC-L ENCLOSURE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 CHAIN, CARRIAGE DRIVE SPRING, COMP,.60ODX SCREW, SSC, M10X12MM, M8-1.25X3M CHAIN TRACK PLATE, SPROCKET SUPPORT, FRONT KIT, SPROCKET, #40, 14T, W/HDWR GUIDE, RAIL PLATE, SPROCKET SUPPORT, REAR CARRIAGE STOP, FRONT CARRIAGE STOP, REAR CLAMP, HARNESS BUSHING,.50IDX.50W, BAG OF SPACER, GUIDE RAIL, BAG OF DF9D02.B 5-9
10 SEE POWER ROLLSTOP ASSY. LH, FOR DETAIL SEE POWER ROLLSTOP ASSY. RH, FOR DETAIL FIGURE 5-5: HC-L PLATFORM ASSEMBLY DF9D02.B
11 FIGURE 5-5: HC-L PLATFORM ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ROLLSTOP ASSY, W/SAFETREAD KIT, ROLLSTOP PIVOT, W/HDWR STIFFENER, PLATFORM, FRONT COVER, SIDE, ROLLSTOP LATCH KIT, HANDRAIL, HC-L KIT, SAFETY BELT, W/RETRACTOR BRACKET, HANDRAIL PIVOT, HC-L PLATE, HANDRAIL LATCH STRIKER 2 F BRACKET, HANDRAIL PIVOT, HC-L STIRRUP, BRIDGEPLATE, HC-L STIFFENER, PLATFORM, REAR PLATFORM, X 48, W/SAFETREADS ROD, BRIDGEPLATE ACTUATOR ROLLER, BRIDGEPLATE ACTUATOR 2 UV-PF STIRRUP, BRIDGEPLATE, HC-L ROD, STIRRUP BUSHING, BRIDGEPLATE 2 F BUSHING, STIRRUP PIVOT KIT, HANDRAIL, HC-L KIT, BUCKLE ASSY, W/SW & HDWR KIT, KNOB, W/ROLLPIN KIT, LATCH ASSY DEFLECTOR, SIDE COVER COVER, SIDE, ROLLSTOP ACTUATOR STIFFENER, PLATFORM, MIDDLE PIN, PIVOT,.75X PIN, PIVOT,.75X DF9D02.B 5-11
12 FIGURE 5-6: CARRIAGE ASSEMBLY, SHEET DF9D02.B
13 32DF9D02.B 5-13 FIGURE 5-7: CARRIAGE ASSEMBLY, SHEET 2
14 FIGURES 5-6 and 5-7: HC-L CARRIAGE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HYDRAULIC CYLINDER ASSY, W/O POTENTIOMETER, HC-L HYDRAULIC CYLINDER ASSY, W/O POTENTIOMETER, HC-L HYDRAULIC CYLINDER ASSY, W/ POTENTIOMETER, HC-L HYDRAULIC CYLINDER ASSY, W/ POTENTIOMETER, HC-L MOTOR ASSEMBLY, CARRIAGE DRIVE, HC-L MOTOR ASSEMBLY, CARRIAGE DRIVE, HC-L CHAIN, PRIMARY, CARRIAGE MOTOR CYCLE COUNTER BEARING, BALL,.5O ID, 1.125OD HYDRAULIC HOSE, SYNFLEX, PIVOT, HYDRAULIC CYLINDER 2 F DRIVE SHAFT, W/SPROCKET KIT, SPROCKET, 22T, #40, W/PIN COVER, CARRIAGE BRACKET, MOUNTING, COVER HARNESS, CARRIAGE, W/PRESSURE SWITCH HARNESS, LIFTING FRAME HARNESS, PUMP-PENDANT, W/HYDRAULIC HOSE, HC-L HARNESS, PUMP-PENDANT, W/HYDRAULIC HOSE, HC-L CONTROLLER, 24V, HC-L CONTROLLER, 24V, HC-L PIVOT, HYDRAULIC CYLINDER, ¼ NPT 2 F ADAPTOR, PRESSURE SWITCH STOW SWITCH ASSY KIT, ROLLER, 1.25OD X.75W, W/GREASE FITTING & HDWR KIT, SHOCK ABSORBER, W/HDWR BEARING, DU,.75IDX.50W, KIT, ROLLER, 1.75OD, W/GREASE FITTING & HDWR BEARING, DU, 1.00IDX.50W, BAG OF TEN PIN, PIVOT,.75X PIN, PIVOT, 1.00X * DUST CAP, PROGRAMMING CONNECTOR * item not shown DF9D02.B
15 -This page intentionally left blank- 32DF9D02.B 5-15
16 FIGURE 5-8: HC-L POWER ROLLSTOP (PRS) RIGHT SIDE DF9D02.B
17 FIGURE 5-8: HC-L POWER ROLLSTOP (PRS) - RIGHT SIDE REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 GEAR, W/INDICATOR, PRS 1 F KIT, GEARMOTOR MOUNTING PLATE KIT, GEAR MOTOR, 24V W/HDWR SCREW, SSC,.31 X.25, M6-1.0X7.9MM KIT, MANUAL RELEASE LEVER, W/HDWR KIT, LINK, ADJUSTABLE, W/HDWR KIT, COMPENSATOR LINKAGE, W/HDWR BUSHING, COMPENSATOR LINKAGE, PRS 2 UV-PF SCREW, SSC,.31 X.25 M6-1.0X11MM SCREW, CARRIAGE, M X 20MM, BAG OF TEN BUMPER, RUBBER, BAG OF TEN CAP, RED VINYL, W/ARROW, BAG OF TEN DF9D02.B 5-17
18 FIGURE 5-9: ROLLSTOP LATCH LEFT SIDE DF9D02.B
19 FIGURE 5-9: ROLLSTOP LATCH - LEFT SIDE REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HARNESS, W/ROLLSTOP SWITCH & GROUND SWITCH 1 UV-ES LATCH, ROLLSTOP SPRING, TORSION, ROLLSTOP LATCH 1 UV-SP BRACKET, ROLLSTOP SWITCH 1 UV-PF BUMPER, RUBBER, BAG OF SCREW, CARRIAGE, M X 20MM, BAG OF SCREW, SHOULDER, LATCH DF9D02.B 5-19
20 FIGURE 5-10: HC-L BRIDGEPLATE ASSEMBLY DF9D02.B
21 FIGURE 5-10: HC-L BRIDGEPLATE ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO 1 SLIDER, BRIDGEPLATE SPRING, EXTENSION, BRIDGEPLATE ASSIST SAFETREAD, 25.5X12, GREY SAFETREAD, 25.5X3, GREY RIVET, 3/16, BAG OF RIVET, 1/8X1/2, BAG OF SKID, BRIDGEPLATE, BAG OF KIT, BRIDGEPLATE COVER, W/SAFETREAD KIT, BRIDGEPLATE PIVOT LINK, W/HARDWARE, RIGHT SIDE KIT, BRIDGEPLATE PIVOT LINK, W/HARDWARE, LEFT SIDE KIT, FRAME, BRIDGEPLATE DF9D02.B 5-21
22 5-22 FIGURE 5-11: HC-L CARRIAGE DRIVE MOTOR ASSEMBLY 32DF9D02.B
23 FIGURE 5-11: HC-L CARRIAGE DRIVE MOTOR ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 KIT, ADJUSTMENT SCREW, DRIVE MOTOR GEAR MOTOR ASSEMBLY 1 UV-DS KIT, SPROCKET, 8T, #40, W/PIN DF9D02.B 5-23
24 5-24 FIGURE 5-12: HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY 32DF9D02.B
25 FIGURE 5-12: HC-L CARRIAGE RELEASE HANDLE ASSEMBLY AND PENDANT ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 HANDLE, CARRIAGE RELEASE, HC-L HANDLE, CARRIAGE RELEASE, HC-L KIT, PIVOT PIN, TRIGGER SCREW, SHOULDER, M10X20MM, M8-1.25X13M SCREW, SHOULDER, M8X10MM, M6-1.0X11MM BRACKET, CARRIAGE RELEASE CABLE ASSY, CARRIAGE RELEASE SPRING, TORSION, TRIGGER TRIGGER, CARRIAGE RELEASE PENDANT ASSEMBLY 1 F MOUNTING BRACKET, WALL, PENDANT 1 V2-ES-98 32DF9D02.B 5-25
26 FIGURE 5-13: HC-L CARRIAGE LOCK ASSEMBLY DF9D02.B
27 FIGURE 5-13: HC-L CARRIAGE LOCK ASSEMBLY REF ITEM DESCRIPTION QTY/ASSY PART NO. 1 GEAR, CARRIAGE LOCK, W/SHAFT KIT, SPROCKET, 13T, #40, W/PIN CABLE ASSEMBLY, CARRIAGE LOCK, HC-L CABLE ASSEMBLY, CARRIAGE LOCK, HC-L PULLEY, W-BEARING SPRING, COMP,.41ODX2.3L KIT, CLEVIS, W/PIN & CLIP KIT, PIN, W/CLIP SWITCH ASSY, W-PLUNGER & BRACKET DF9D02.B 5-27
28 APPENDIX 1 LIFT SPECIFICATIONS SPACEPRO (HC-L SERIES) MOTOR COACH WHEELCHAIR AND STANDEE LIFT Power: Platform up... electro-hydraulic Platform down... gravity Pump 24 VDC Hydraulic cylinders... 2ea, 3.0, single acting Rated load capacity lbs Manual backup up...hand pump Manual backup down...pressure release valve Lift Weight... approx. 900 lbs D B A C E F K G M N J I H DIMENSIONS inches Models A B C D E F G HC-L 002 Floor to Travel Travel Arm Enclosure Enclosure Enclosure HC-L 003 ground travel above below length height width length HC-L H I J K M N Usable platform length Usable platform width Clear entry width Traveling frame width Handrail height Bridgeplate height DF9D02.B
29
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