NPL Series LOW HEIGHT GAS SPRINGS PLL I CATIONS WHERE IGHT IS RESTRICTED
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1 NPL Series LOW HEIGHT GAS SPRINGS IDEAL EAL FFOR O R STAMPING APPLICATIONS PLL I CATIONS WHERE HEIGHT IGHT IS RESTRICTED
2 NPL Series Hyson Products 2014
3 Table of Contents IDEAL FOR STAMPING APPLICATIONS WHERE HEIGHT IS RESTRICTED. NPL Series is 25mm 50mm shorter than NP series. Table of Contents Page PED Cer fica on...2 Product Value & Features...2 Advanced Safety Features...2 Product Specifica ons...3 Ordering Instruc ons...3 Repair Kits...3 Moun ng Op ons...3 NPL Gas Springs & Moun ng Op ons NPL NPL NPL NPL NPL General Informa on Hyson, headquartered in Brecksville, Ohio, is a world class engineering and manufacturing company that provides high-quality, safety-engineered force control solu ons for a wide range of applica ons and industries, including automo ve, aerospace, appliance, medical and HVAC. Hyson partners with our customers to understand applica ons and provide the best solu ons for each one. We are a full service force control provider for cri cal machine, vehicle and precision metal processing applica ons, meaning we can supply dependent upon each customer s needs, including: gas springs, cam systems, cushions, manifolds to knockout systems. Our success lies with our commitment to con nually improve ourselves, our processes and our products to ensure we meet or exceed our customers expecta ons. Our ISO-9001, AS-9000 and PED cer fica ons a est to our ongoing commitment to the highest standards of quality. Hyson Products
4 NPL Series PED Pressure Equipment Direc ve Hyson gas springs are designed to meet customer expecta ons for reliability, safety and service life me. The design, manufacture and tes ng of Hyson gas springs has been approved according to the European Pressure Equipment Direc ve (97/23/EC). The Pressure Equipment Direc ve (PED) replaces all previous European legisla on governing the design, manufacture and tes ng of pressure vessels. NPL Spring Value Lower Height Provides the force needed in a shorter profile where height is restricted. Force adjustability & increased produc vity Our gas springs are adjustable simply by modifying gas pressure through a hosed control panel while the die is in the press. Balanced, consistent force Our gas springs provide for a balanced pad and high quality parts while, as coil springs start to fa gue and break, the pad can become imbalanced resul ng in poor quality parts. Product Features Five models with contact forces from 7,400 N to 75,000 N/1,665 lbf to 16,860 lbf. lengths from 12.5 mm to 250 mm/.49 in to 9.84 in Diameters available from 50 mm to 150 mm/1.98 in to 5.61 in Variety of moun ng op ons available Flexible guide absorbs lateral movement and misalignments in the die Upper C-groove, lower U-groove and bo om threaded holes enable various standard moun ng possibili es Advanced Safety Features Over-Pressure : designed to safely vent excessive gas pressure in the event of an over-pressure situa on such as overcharged gas springs or the inges on of large amounts of drawing or cooling fluids. Overload Overpressure Overstroke Over- : A patented system allows the ven ng of gas in a pre-determined manner with deforma on or knock-out plug in the event of a mechanical overload of the gas spring body. Overload : In the case of blockage in the tool that causes excessive piston return speed, a specially-designed rod and integral safety stops retain the piston rod in the gas spring and allow gas to vent safely Hyson Products 2014
5 NPL Series Product Specifica ons Pressure Medium... Nitrogen Max. Charging Pressure bar/2,175 psi Min. Charging Pressure...25 bar/365 psi Opera ng Temperature...0 to 80 C/32 to 176 F Force Increase by Temperature...±0.3% per C/±0.009% per F Recommended Max. s/min C/68 F Max. Piston Rod Velocity m/s /315 per min. Max. U lized stroke % Inlet Valve NPL NPL-1500, NPL-3000, NPL-5000 & NPL Charge Fi ng... T2-770-G1/8-P Ordering Instruc ons NPL-750 X 25 l l Model l NPL-750 NPL-1500 NPL-3000 NPL-5000 NPL-7500 l See Dimensional Informa on Charts Repair Kits Gas Spring Repair Kit Part Number NPL NPL NPL NPL NPL All gas springs shipped at maximum charge pressure unless otherwise specified. Moun ng Op ons Drop-In Bo om mount Top mount Foot mount Body mount Hyson Products
6 NPL-750 Advanced Safety Features Overload Overpressure Overstroke NPL-750 Dimensional Informa on Order Number Model X S NPL-750X Contact Full Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf N lbf mm in mm in l kg lbs 11,400 2, *NPL-750X ,700 2, NPL-750X ,800 2, *NPL-750X ,900 2, NPL-750X ,900 2, NPL-750X ,900 2, *NPL-750X ,900 2, NPL-750X ,900 2, *NPL-750X ,900 2, ,400 1,665 NPL-750X ,000 2, *NPL-750X ,000 2, NPL-750X ,000 2, NPL-750X ,000 2, *NPL-750X ,000 2, NPL-750X ,000 2, NPL-750X ,000 2, NPL-750X ,000 2, NPL-750X ,000 2, * Recommended stroke lengths for op mal delivery ** At full charge
7 Note: All flanges ordered separately. Moun ng Op ons MP - Bo om Moun ng Plate Order Number MP-750 FC - Circular Flange Order Number FC-750 NPL-750 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-750 FFC - Lower Square Flange Order Number FFC-750 S - Support Mount Order Number S-750 Note: Support S is designed to be used in combination with fl anges mounted in the U or C groove. The mounting screw (M8) should be tightened with torque 25 Nm. Hyson Products
8 NPL-1500 Advanced Safety Features Overload Overpressure Overstroke NPL-1500 Dimensional Informa on Order Number Model X S NPL-1500X Contact Full Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf N lbf mm in mm in l kg lbs 18,000 4, *NPL-1500X ,200 4, NPL-1500X ,000 4, *NPL-1500X ,400 4, NPL-1500X ,700 4, NPL-1500X ,900 4, *NPL-1500X ,000 4, NPL-1500X ,100 4, *NPL-1500X ,200 4, ,000 3,375 NPL-1500X ,400 4, *NPL-1500X ,500 4, NPL-1500X ,000 4, NPL-1500X ,000 4, *NPL-1500X ,100 4, NPL-1500X ,100 4, NPL-1500X ,100 4, NPL-1500X ,200 4, NPL-1500X ,200 4, * Recommended stroke lengths for op mal delivery ** At full charge
9 Note: All flanges ordered separately. Moun ng Op ons MP - Bo om Moun ng Plate Order Number MP-1500 FC - Circular Flange Order Number FC-1500 NPL-1500 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-1500 FFC - Lower Square Flange Order Number FFC-1500 S - Support Mount Order Number S-1500 Note: Support S is designed to be used in combination with fl anges mounted in the U or C groove. The mounting screw (M10) should be tightened with torque 52 Nm. Hyson Products
10 NPL-3000 Advanced Safety Features Overload Overpressure Overstroke NPL-3000 Dimensional Informa on Order Number Model X S NPL-3000X Contact Full Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf N lbf mm in mm in l kg lbs 38,700 8, *NPL-3000X ,800 9, NPL-3000X ,500 9, *NPL-3000X ,400 9, NPL-3000X ,100 10, NPL-3000X ,500 10, *NPL-3000X ,600 10, NPL-3000X ,800 10, *NPL-3000X ,100 10, ,000 6,750 NPL-3000X ,300 10, *NPL-3000X ,500 10, NPL-3000X ,600 10, NPL-3000X ,800 10, *NPL-3000X ,900 10, NPL-3000X ,000 10, NPL-3000X ,100 10, NPL-3000X ,200 10, NPL-3000X ,300 10, * Recommended stroke lengths for op mal delivery ** At full charge
11 Note: All flanges ordered separately. Moun ng Op ons NPL-3000 MP - Bo om Moun ng Plate Order Number MP-3000 FC - Circular Flange Order Number FC-3000 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-3000 FFC - Lower Square Flange Order Number FFC-3000 S - Support Mount Order Number S-3000 Note: Support S is designed to be used in combination with fl anges mounted in the U or C groove. The mounting screw (M12) should be tightened with torque 91 Nm. Hyson Products
12 NPL-5000 Advanced Safety Features Overload Overpressure Overstroke NPL-5000 Dimensional Informa on Order Number Model X S *NPL-5000X Contact Full Y ± 0.25 ± L Gas Volume Weight mm in N lbf N lbf mm in mm in l kg lbs 80,100 18, NPL-5000X ,900 18, *NPL-5000X ,800 18, NPL-5000X ,500 18, NPL-5000X ,800 18, *NPL-5000X ,000 18, NPL-5000X ,100 18, *NPL-5000X ,400 18, NPL-5000X ,000 11,240 84,500 19, *NPL-5000X ,700 19, NPL-5000X ,800 19, NPL-5000X ,900 19, *NPL-5000X ,000 19, NPL-5000X ,100 19, NPL-5000X ,200 19, NPL-5000X ,300 19, NPL-5000X ,400 19, * Recommended stroke lengths for op mal delivery ** At full charge Hyson Products 2014
13 Note: All flanges ordered separately. Moun ng Op ons MP - Bo om Moun ng Plate Order Number MP-5000 FC - Circular Flange Order Number FC-5000 NPL-5000 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-5000 FFC - Lower Square Flange Order Number FFC-5000 S - Support Mount Order Number S-5000 Note: Support S is designed to be used in combination with fl anges mounted in the U or C groove. The mounting screw (M12) should be tightened with torque 91 Nm. Hyson Products
14 NPL-7500 Advanced Safety Features Overload Overpressure Overstroke NPL-7500 Dimensional Informa on Order Number Model X S *NPL-7500X Contact Full Y ± 0.25 ± L Gas Volume Weight mm in N lbf N lbf mm in mm in l kg lbs 99,900 22, NPL-7500X ,100 23, *NPL-7500X ,800 24, NPL-7500X ,700 24, NPL-7500X ,100 24, *NPL-7500X ,600 25, NPL-7500X ,200 25, *NPL-7500X ,000 25, NPL-7500X ,000 16, ,700 25, *NPL-7500X ,300 25, NPL-7500X ,700 25, NPL-7500X ,100 25, *NPL-7500X ,400 25, NPL-7500X ,800 25, NPL-7500X ,300 25, NPL-7500X ,700 26, NPL-7500X ,000 26, * Recommended stroke lengths for op mal delivery ** At full charge Hyson Products 2014
15 Note: All flanges ordered separately. Moun ng Op ons MP - Bo om Moun ng Plate Order Number MP-7500 FC - Circular Flange Order Number FC-7500 NPL-7500 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-7500 FFC - Lower Square Flange Order Number FFC-7500 S - Support Mount Order Number S-7500 Note: Support S is designed to be used in combination with fl anges mounted in the U or C groove. The mounting screw (M12) should be tightened with torque 91 Nm. Hyson Products
16 U.S.A. Headquarters Brecksville Road Brecksville, OH USA Tel: , Technical Service Centers Canada Tel: Mexico - Monterrey Tel: hysonsalesmty@asbg.com Mexico - Puebla Tel: +52 (222) hysonsalespue@asbg.com Europe Tel: madolfsson@asbg.com India Tel: sandip.nikam@bginc.com China Tel: HysonOrders@asbg.com Hyson Products 2014 NPL3M01014
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