T2 Mini Series. Mini Nitrogen Gas Springs. One-half inch diameter T2-50. Three-quarter inch diameter T2-90. One-inch diameter T2-180

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1 T2 Mini eries Mini Nitrogen Gas prings One-half inch diameter T2-50 Three-quarter inch diameter T2-90 One-inch diameter T2-180 tripper springs with special model conforming to GM Global tandard

2 Table of Contents Page Introduction, Ordering Information... 3 T T T T23-16 and 16-GM T

3 Introduction Hyson Products line of T2 Mini eries nitrogen gas springs is ideal for replacing traditional mechanical or coil springs. More Force in ess pace Our gas springs deliver more force so you need fewer springs and a smaller die than you would with mechanical springs. Force Adjustability Our gas springs are adjustable simply by adding or subtracting gas through the control panel while the die is in the press. With mechanical springs, the die must be pulled to replace worn or damaged springs, increasing downtime and lessening productivity. Balanced, Consistent Force Our gas springs provide for a balanced pad and high quality parts while, as coil springs start to fatigue and break, the pad can become imbalanced resulting in poor quality parts. Ordering Options T250 X 25 Yellow l l Model X troke Color l l ee Dimensional Information Charts Green Blue Red Yellow Black All gas springs shipped at maximum charge pressure unless otherwise specified. 3

4 T2-50 Ø 6 mm 0.24 in. Product pecifications Pressure Medium...Nitrogen gas 17 mm 0.67 in. 3 mm 0.12 in. Y Max. Charging Pressure bar/2610 psi Min. Charging Pressure...20 bar/290 psi Operating Temperature... 0 to 80 C/0-176 F Force Increase by Temperature...±0.3% per C Max. trokes per Minute... ~ (at 20 C) Max. Piston Rod Velocity m/min/315 ft/min. Max. Utilized troke % Repair Kit...Not repairable Inlet Valve Charge Fitting...T2-770-T3 6 mm 0.24 in. Ø 12 mm 0.47 in. M6 charge port depth 5 mm 0.20 in. T2-50 Force Model Color Contact Force Charge Pressure N lbf bar psi T2-50 Green T2-50 Blue T2-50 Red T2-50 Yellow T2-50 Black* *Custom pressure. Please specify charging pressure or contact force required. T2-50 Dimensional Information Part Number troke Full troke Force Y Model X troke Green Blue Red Yellow mm in. N lbf N lbf N lbf N lbf mm in. mm in. T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X

5 Mounting Options Base Mount +1.0 Body Ø +0.5 Drop-In Mount Top Mount T2-50-FCR +1.0 Body Ø +0.5 Mount Flange sold separately. 9 mm 0.35 in Body Ø +0.5 Ø 34 mm 1.34 in. 24 mm 0.94 in in. Min 0.7 x Base mount to be used for strokes from 7-25 mm only mm 0.85 in. Ø 6.6 mm 0.26 in. Order No. T2-50-FCR All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 5

6 T2-90 Ø 8 mm 0.31 in. Product pecifications Y in. Pressure Medium... Nitrogen gas Max. Charging Pressure bar/2610 psi Min. Charging Pressure bar/360 psi Operating Temperature...0 to 80 C/0-176 F Force Increase by Temperature... ±0.3% per C Max. trokes per Minute... ~ (at 20 C) Max. Piston Rod Velocity...96 m/min/315 ft/min. Max. Utilized troke...100% Repair Kit... Not repairable Inlet Valve Charge Fitting... T2-770-T3 M6 charge port depth 5 mm 0.20 in. Ø 19 mm in Body Ø+ Ø 0.5 T2-90 Force Ø 8 mm 0.31 in. Model Color Contact Force Charge Pressure N lbf bar psi T2-90 Green T2-90 Blue T2-90 Red T2-90 Yellow Y 42 mm 1.65 in. T2-90 Black* *Custom pressure. Please specify charging pressure or contact force required. 6 TM =M24 x1.5 or TE = 1"-8 UNC T2-90 Threaded leeve Installation tool for threaded sleeve Order No T2-90 Dimensional Information Part Number troke Full troke Force Y Model X troke Green Blue Red Yellow mm in. N lbf N lbf N lbf N lbf mm in. mm in. T2-90X T2-90X T2-90X T2-90X T2-90X T2-90X T2-90X63* T2-90X T2-90X T2-90X *T2-90X63 with a Y dimension of 169 mm available as special order to service existing dies only. Contact Hyson Products Customer ervice.

7 Mounting Options Body Ø Body Ø Base Mount Base mount to be used for strokes from 7-25 mm only. Drop-In Mount Top Mounts T2-90-FCR FCR-19 Bottom Mount T2-90-FM Bottom mount to be used for strokes from 7-25 mm only. Mounts Flanges sold separately. 22.5* mm 0.89 in. Ø 7 mm 21.5 mm 0.85 in. Ø 7 mm 10 mm 0.39 in. Ø 7 mm 9 mm 0.35 in. Ø 45 mm 1.77 in. Body Ø mm 0.47 in. 25 mm 0.98 in. 7 mm Body Ø Ø 45 mm 1.77 in. 32 mm 1.26 in. 25 mm 0.98 in. 7 mm Ø 45 mm 1.77 in. 32 mm 1.26 in. 25 mm 0.98 in. 30 mm 1.18 in. Order No. T2-90-FCR Order No. FCR-19 Order No. T2-90-FM All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 7

8 T2-180 Ø 12 mm 0.47 in. For maintenance only, M3 Product pecifications 0.04 in. Y Pressure Medium... Nitrogen gas Max. Charging Pressure bar/2610 psi Min. Charging Pressure bar/360 psi Operating Temperature...0 to 80 C/0-176 F Force Increase by Temperature... ±0.3% per C Max. trokes per Minute...~ (at 20 C) Max. Piston Rod Velocity...96 m/min/315 ft/min. Max. Utilized troke...100% Repair Kit... T2K2-180 Inlet Valve Charge Fitting... T2-770-T3 M6 charge port depth 5 mm 0.20 in. T2-180 Force Ø 24.9 mm 0.94 in. Model Color Contact Force Charge Pressure N lbf bar psi T2-180 Green T2-180 Blue T2-180 Red T2-180 Yellow T2-180 Black* *Custom pressure. Please specify charging pressure or contact force required. T2-180 Dimensional Information Part Number troke Full troke Force Y Model X troke Green Blue Red Yellow mm in. N lbf N lbf N lbf N lbf mm in. mm in. T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X T2-180X

9 Mounting Options Body Ø Body Ø Drop-In Mount ide Mount Top & Bottom Mounts Mounts Flanges sold separately. Body Ø in mm/0.85 in. 9 mm/0.35 in. Ø 50 mm/1.97 in. 38 mm/1.50 in. 9 mm/0.35 in. + stroke 14.5 mm/0.57 in. + stroke 0.04 in. 6.5 mm/0.26 in. 54 mm 2.13 in. 38 mm 1.50 in. Ø 8.4 mm 0.33 in. 16 mm 0.63 in. 9 mm/0.35 in. Ø 7 mm 0.04 in. 9 mm/0.35 in. Body Ø mm 0.85 in. Ø 50 mm/1.97 in. 9 mm/0.35 in. Ø 7 mm 30 mm 1.18 in. 36 mm 1.42 in. Ø 13.5 mm 0.53 in. M5 18 mm 0.71 in. 30 mm 1.18 in. 15 mm/0.59 in. 34 mm/1.34 in. 38 mm/1.50 in. 30 mm/1.18 in. = = 7 mm 52 mm 2.05 in. Order No. FCR-25 Order No. T2-180-M Order No. T2-180-FCR All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary. 9

10 T23-16 and T23-16-GM R3 Ø 6 mm 0.24 in. R3 Ø 6 mm 0.24 in. Product pecifications 5 mm 0.20 in. Thread locking element M16x in. 35 mm 1.38 in. M16x1.5 M16x2 M6 charge port depth 5 mm 0.20 in. 3 mm 0.12 in. Thread locking element M16x1.5 5 mm 0.20 in. 35 mm 1.38 in. Ø 20 mm 0.79 in. Y M6 charge port depth 5 mm 0.20 in. Pressure Medium...Nitrogen gas Max. Charging Pressure bar/2175 psi Min. Charging Pressure...12 bar/174 psi Operating Temperature... 0 to 80 C/0-176 F Force Increase by Temperature...±0.3% per C Max. trokes per Minute...~100 (at 20 C) Max. Piston Rod Velocity m/min/315 ft/min. Max. Utilized troke % Repair Kit...Not repairable Inlet Valve Charge Fitting...T2-770-T3 10 mm 0.39 in. HEX 9.5 mm 0.37 in. Mount T23-16 Force Model Color Contact Force Full troke Force Charge Pressure AF 24 mm 0.94 in. ock nut N lbf N lbf bar psi T23-16 Green T23-16 Blue mm 0.32 in. T23-16 Red T23-16 Yellow T23-16 Black* *Custom pressure. Please specify charging pressure or contact force required. ock Nut Retained Mount Order No T23-16 Dimensional Information Part Number troke Y Model X troke mm in. mm in. mm in. T23-16X T23-16X15-GM T23-16X T23-16X T23-16X T23-16X T23-16X T23-16X T23-16X T23-16X T23-16X

11 T22-24 Product pecifications Ø 12 mm 0.47 in. Pressure Medium... Nitrogen gas Max. Charging Pressure bar/2175 psi Min. Charging Pressure...6 bar/87 psi Operating Temperature...0 to 80 C/0-176 F Force Increase by Temperature... ±0.3% per C Max. trokes per Minute... ~30-80 (at 20 C) Max. Piston Rod Velocity...96 m/min/315 ft/min. Max. Utilized troke...100% Repair Kit... Not repairable Inlet Valve Charge Fitting... T2-770-T3 Installation Tool for T23-16 and T22-24 Order No R8 5 mm 0.20 in. Thread locking element 0.04 in. 35 mm 1.38 in. Y M24x1.5 M6 charge port depth 5 mm 0.20 in. HEX 17 mm 0.67 in. T22-24 Force Model Color Contact Force Full troke Force Charge Pressure N lbf N lbf bar psi T22-24 Green Mount AF 36 mm 1.42 in. ock Nut T22-24 Blue T22-24 Red mm 0.39 in. T22-24 Yellow T22-24 Black* *Custom pressure. Please specify charging pressure or contact force required. T22-24 Dimensional Information Part Number troke Y Model X troke mm in. mm in. mm in. T22-24X T22-24X T22-24X T22-24X T22-24X T22-24X T22-24X T22-24X T22-24X T22-24X ock Nut Retained Mount Order No

12 Tanker T and Tanker Gas prings Nitro-Dyne XP Manifolds Delay Return Manifolds Di-Dro Advanced Forming ystems T2 tandard Gas prings T3 Gas prings T4 Gas prings Mini Gas prings Controllable Gas prings Adaptive Cams Mechanical Cams Accessories U..A Brecksville Road Brecksville, OH UA Tel: , Fax: hyson@asbg.com Canada 975 Fraser Drive, Unit 14 Burlington, ONT 7 4X8 Canada Tel: Fax: Mexico Av. Carlos alinas de Gortari #1010 Ote Col. Apodaca Centro CP Apodaca, N.. Mexico Tel: Fax: Calle 12 Pte. # esquina con Av. Esteban de Antuñano Col. a ibertad Puebla, Mexico C.P Tel: +52 (222) China Nitrogen Gas Products, Associated pring (Tianjin) Co., td. Building A, Minggang Industrial Park Hong Kong treet, Jinnan Economic Development Zone Tianjin, China Post Code Tel: Fax: Korea Barnes Korea, td. Zip Code , #1110, ungjee tarwith Gwanyang-dong Dongan-Ku Anyang-i Gyeonggi-do, Korea Tel: Fax: Hyson Products 2011 T2Mini3M1011