Simplifying Cranes German American Business Conference The Future of Ports, Houston 2017

Transcription

1 German American Business Conference The Future of Ports, Houston 2017

2 Topics Introduction Johannes Huebner Giessen Existing solutions and their problems Huebner Giessen solutions Modernizations References Slide 2

3 Our company: base for more than 100 motivated employees Year of foundation: 1934 Employees: 100 Sales: 14 M EUR Direct Export: 65 % Subsidiary: USA International Representatives: 50 world-wide Quality Management System: DIN EN ISO 9001:2015 Slide 3

4 Made in Germany Development Design Production Sales Administration 100 % MADE IN GERMANY Slide 4

5 Made in Germany with worldwide service and customer support Headquarters Germany Subsidiary USA Slide 5

6 Requirements today Accuracy - automated operation Handling speed and availability time is money Safety operating personal and valuable material - Functional safety according to - EN (SIL) - EN ISO (PL d) Slide 6

7 Huebner Giessen solutions for cranes Universal encoder system U-One for speed, overspeed and absolute position measurement and electronic cam limit switches Incremental encoders FG 2 and FG 40 for speed measurement with optional overspeed switch Electronic overspeed switch EGS 40 / 41 with up to 4 switches, optional with incremental output Slide 7

8 Huebner Giessen solutions for cranes Magnetic encoders MAG for speed measurement with optional overspeed switch and/or absolute position measurement Absolute encoders for position measurement, optional with additional incremental signal Mounting accessories such as adapter shafts, couplings and torque brackets for individual mounting solutions. Slide 8

9 Crane applications for Johannes Huebner Giessen products trolley hoist Slide 9

10 Problems old solution Example hoist Inaccuracy 1 caused by drum coupling Inaccuracy 2 caused by gear Inaccuracy 3 caused by coupling Inaccuracy 4 caused by mounting and alignment Total inaccuracy Slide 10

11 Problems old solution Example hoist Total inaccuracy e.g. 5% caused by several mechnical interfaces (play) Ø = mm (78,7 ) with U = 3,14 d Inaccuracy = 314 mm (12,3 ) Slide 11

12 Huebner Giessen solution, example: hoist Existing Solution New Solution with U-ONE Slide 12

13 Huebner Giessen solution, example: hoist Existing Solution New Solution with U-ONE safety Slide 13

14 Complete solutions for all degrees of freedom trolley hoist AE Absolute Encoder CS Cam Switch OS Overspeed Switch Main gearbox Equipment Hoist Boom hoist Trolley Traversing gear Distribution gear OS AE CS Slide 14

15 Main Hoist Motor 6 Power supply VDC 1 Rope drum Gear box 1. U-ONE Multiturn UOM 41L UO-EM-D41 Decoder 3. UO-EM-EGS 41 Overspeed switch 4. UO-EM-AMP Absolute output interface 5. UO-EM-ERC Electronic position switch Fiber optic cable FGHJ 2 AL Incremental encoder with FOC Slide 15 Electronic modules in the switch board

16 Boom Hoist Motor 6 Power supply VDC 1 Rope drum Gear box Fiber optic cable U-ONE Multiturn UOM 41L UO-EM-D41 Decoder 3. UO-EM-EGS 41 Overspeed switch 4. UO-EM-AMP Absolute output interface 5. UO-EM-ERC Electronic position switch 6. FGHJ 2 AL Incremental encoder with FOC Slide 16

17 Rope driven trolley Motor 5 Power supply VDC 1 Rope drum Gear box Fiber optic cable Trolley 1. U-ONE Multiturn UOM 41L UO-EM-D41 Decoder 3. UO-EM-ERC Electronic position switch 4. UO-EM-AMP Absolute output interface 5. FGHJ 2 AL Incremental encoder with FOC Slide 17

18 Motor driven Trolley Motor at driven wheel 5 5 Non driven wheel for position measurement U-ONE Multiturn UOM 41L UO-EM-D41 Decoder 3. UO-EM-ERC Electronic position switch 4. UO-EM-AMP Absolute output interface 5. FGHJ 2 AL Incremental encoder with FOC Slide 18

19 Gantry Motor at driven wheel U-ONE Multiturn UOM 41L or alternatively 1. Absolute encoder Multiturn e.g. AMP 40 Non driven wheel for position measurement 2. FGHJ 2 AL Incremental encoder with FOC Slide 19

20 U-ONE SYSTEM Up to 6 functions Pulse output Absolute position Overspeed switch Electronic position switch Preset function (zero position) Teach-in programming Slide 20

21 JHG - Your partner for modernization projects Tailor-made encoder solutions - measurement on site - selecting and/or design of accessories - mounting and adjustment on site - commissioning Slide 21

22 More than 1000 cranes worldwide equipped with U-ONE Slide 22

23 TraPac Los Angeles 2 STS (modernization) Port of Philadelphia 2 STS APM Terminals Tangier 36 ASC APM Terminals Tangier 12 STS APM Terminals Turkey 10 RTG BACTSSA Buenos Aires 6 RTG (modernization) Evergreen Kaohsiung 5 STS DP World Vancouver 1 STS DP World Jebel Ali T1 10 STS (modernization) DP World Jebel Ali T1 11 STS DP World Jebel Ali T2 10 STS Revamping PSA Singapore ARMG PSA Antwerp 12 STS PSA Voltri 8 STS APMT Moin 6 STS + 29 RTG Qingdao Port 7 STS + 20 ASC Slide 23

24 YOUR ADVANTAGES ONE PARTNER = SINGLE SOURCE HIGH RELIABILITY = FASTER HANDLING HIGH ACCURRACY = HIGHER AUTOMATION WORLDWIDE SERVICE = SUPPORT ON SITE MODERNISATIONS = SUPPORT ON SITE LESS SPARES = SAVING COSTS SHORTER COM. TIME = SAVING COSTS Slide 24

25 Thank you very much for your kind attention JOHANNES HUEBNER GIESSEN GMBH; GERMANY Peter Haarhoff Sales Manager USA/Canada Phone: Cell: Mail: Slide 25