Design standards used : CMAA, CSA, AIST, AISE, OSHA, FEM, HMI, CWB, AWS, ANSI, ASME, ASTM, AGMA, NEC, NEMA, IEEE, UL, ISO

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Through innovation and cutting-edge technology, provide sound engineering solutions while improving equipment efficiency, reliability, and safety.

commissioning. Initially founded in 1989, Pro-Direct Industriel Inc. (PDI) implemented sound engineering equipment solutions within the material handling industry.

modernizations on all types of Custom Cranes.

standard of excellence within the complete range of PDI products & services.

In 2005, PDI pursued its efforts in offering Sound Engineering Solutions by joining the world of Custom Cranes manufacturing and incorporated an extensive line of standard overhead

3 Through innovation and cutting-edge technology, provide sound engineering solutions while improving equipment efficiency, reliability, and safety. Achieve the highest level of customer satisfaction throughout all stages of the project including, project management, engineering, fabrication, installation, and final commissioning. Initially founded in 1989, Pro-Direct Industriel Inc. (PDI) implemented sound engineering equipment solutions within the material handling industry. As an exclusive representative for many High- Tech Industrial Products, PDI soon became a systems integrator offering Turnkey Installations specializing in mechanical and electrical modernizations on all types of Custom Cranes. PDI s solid reputation achieved by successfully completing major crane projects for the most demanding applications had ultimately forced PDI to expand operations in order to meet increased customers demands. In 1990, PDI introduced the engineering and fabrication of fully enclosed and ventilated Custom Built Operator s Crane Cabins and Electrical Control Rooms, which soon became a standard of excellence within the complete range of PDI products & services. In 1998, PDI purchased Station 2000, custom built Operator Stations, in order to provide ergonomics and flexibility while complementing the Operator s Crane Cabins. In 2005, PDI pursued its efforts in offering Sound Engineering Solutions by joining the world of Custom Cranes manufacturing and incorporated an extensive line of standard overhead & gantry cranes, jib cranes, monorail systems, trolleys, hoists, and specialized below the hook devices. In 2010, PDI Solutions was launched; a division fully dedicated in providing Custom Overhead & Gantry Cranes while using PDI s basic principles employed since day one... that is source the best Industrial Equipments & Fabricators while building the equipment in accordance to customer specifications. PDI Solutions continues a long standing tradition of delivering the highest quality product supported by a dedicated team of highly qualified technical personnel. PDI Solutions, your Standard & Custom Crane care center, looks forward in serving you soon.

4 Heavy duty hot metal, scrap handling & coil handling steel mills cranes, general purpose potroom & casthouse aluminum smelter cranes, overhead & gantry cranes for power generation facilities, gate hoists, automated stacker cranes, battery & electrically powered transfer cars, and various other heavy-duty production process cranes, are all part of PDI Solutions comprehensive range of custom engineered solutions. Design standards used : CMAA, CSA, AIST, AISE, OSHA, FEM, HMI, CWB, AWS, ANSI, ASME, ASTM, AGMA, NEC, NEMA, IEEE, UL, ISO

2 x 35-ton scrap handling cranes 2 x 35-ton CMAA F scrap handling,

Cranes complete with dual magnet system, inverter duty drive controls

30-ton steel handling crane 30-ton CMAA E steel handling, cab

Crane complete with rotating trolley and magnet systems.

5 2 x 35-ton scrap handling cranes 2 x 35-ton CMAA F scrap handling, cab controlled overhead cranes for steel mill application; 95-0 span. Cranes complete with dual magnet system, inverter duty drive controls for high speed operation. 30-ton steel handling crane 30-ton CMAA E steel handling, cab controlled overhead crane for steel mill application; 85-0 span. Crane complete with rotating trolley and magnet systems. 50/10-ton hangar crane 50/10-ton heavy-duty, cab controlled hangar overhead crane; 65-0 span. Crane complete with main & auxiliary hoists.

6 31-ton plate handling semi-gantry crane 31-ton CMAA D plate handling, cab-controlled semi-gantry crane for mine equipment manufacturer; span. Crane designed with 25-0 cantilever for extended trolley travel operation. Gantry cranes Single & double girder gantry cranes with hoisting capabilities up to 300 metric tons.

7 Gantry cranes Top right: 40/5-ton single girder gantry crane. Right: 63/10-ton double girder gantry crane. Bottom: 50/10-ton double girder container handling gantry crane. Bottom right: 40-ton double girder semi-gantry plate handling crane.

8 45-ton coil handling crane 45-ton CMAA E coil handling overhead crane for steel service center; span. Crane complete with motorized coil grab & operator s cabin mounted on the main trolley. 100-ton hot metal handling trolley & hoist 100-ton CMAA F hot-metal handling replacement trolley & hoist for steel mill crane.

9 50-ton transfer car 50-ton locomotive transfer car operating on a four-rail travel runway system. 100-ton transfer car 100-ton locomotive transfer car complete with outdoor environmental shield protection. 70-ton transfer car 70-ton dual coil transfer car for steel mill application.

10 150-ton custom ladle hook block Specialized below-the-hook devices Full range of specialized below-the-hook devices including C-hooks, coil grabs, grapples, buckets, motorized hook blocks, spreader and load beams.

11 150-ton gearbox 150-ton custom built, heavy-duty gearbox for steel mill crane. Bridge drive assembly Typical CMAA A1 bridge drive assembly custom built with floating shafts. 300-ton ladle beam 300-ton heavy-duty ladle beam custom built for steel mill application. Gantry drive assembly Drive assembly custom designed for a 30-ton outdoor plate handling gantry crane.

12 Dock Yard Cranes Port Cranes Ship to Shore Barge / Bucket Cranes Container Cranes Luffing Cranes Multi-Purpose Revolving Boom Cranes Iron Ore Unloader Cranes Mine Yard Cranes

14 In conjunction with renowned industrial equipment manufacturers, PDI Solutions can provide an extensive range of specifically selected material handling equipments and components. Safety, reliability, flexibility, and high performance form the backbone of PDI Solutions standard cranes.

Stahl compact wire rope hoist Stahl compact

chain hoist with lifting capabilities over

A very durable and reliable hoist capable of

15 Stahl compact wire rope hoist Stahl compact wire rope hoist with lifting capabilities up to 25,000 kg. A low maintenance, versatile, and high performance hoist available as a base mounted version or mounted on a top running / under running trolley. Stahl compact chain hoist Stahl compact chain hoist with lifting capabilities over 6,300 kg. A very durable and reliable hoist capable of providing two-speeds hoisting and traveling. Stahl open-winch wire rope hoist Stahl open-winch wire rope hoist designed for loads up to 160,000 kg. A very powerful hoist, yet very flexible and versatile for the most demanding application.

16 38,000 kg waste reloading crane 38,000 kg double girder overhead crane complete with spreader beam for waste reloading station. Stahl modernization 3 x 10,000 kg under running double girder cranes

17 250 kg Stahl chain hoist 250 kg off-standard single-fall chain hoist with an available height of lift of 110 meters and a hoist speed of 25 m/min. Stahl chain hoists are ideal for the maintenance of wind power stations.

18 30,000 kg paper coil crane 30,000 kg double girder overhead crane complete with three (3) wire rope hoists for paper coil handling.

19 Cranes for automotive facility 4 x 40,000 kg / 1 x 16,000 kg double girder overhead cranes for handling of casting moulds in automotive facility. 35,000 kg / 20,000 kg cranes Double girder overhead crane complete with dual-open winch hoists; 35,000 kg / 20,000 kg. 40,000 kg cranes 40,000 kg cranes equipped with motorized hook blocks, frequency inverters, radio controls, condition monitoring system including load summation and load spectrum meter for simultaneous hoist operation.

20 Custom-built magnet lift system Design & build a specialized magnet load beam complete with six heavy duty magnets and controller for a bar handling application in a Steel Mill. PDI SOLUTIONS can provide turnkey engineered solutions on existing AC or DC operated cranes including the complete refurbishment of hoist, trolley & bridge drive systems, the integration of AC variable frequency drives, the integration of DC contactor panel & digital drives, the integration of heavy-duty air conditioning units & heaters, the design & fabrication of operator crane cabins & console stations (ergonomically designed), and the complete upgrade of crane electrification power systems.

Crane capacity upgrade PDI Solutions engineers

accordance to current crane standards and local

Custom-built operator s cabin Turnkey design,

and ventilated operator s cabin complete with an

21 Crane capacity upgrade PDI Solutions engineers can provide full detailed engineering studies for increased operational capacities. All crane components can be fully analyzed in accordance to current crane standards and local safety regulations. Custom-built operator s cabin Turnkey design, fabrication, and installation of a fully-enclosed and ventilated operator s cabin complete with an ergonomic operator console station installed on an outdoor gantry crane at a power generation facility.

22 Heavy-Duty Electrical Modernization Turnkey modernization project on two low profile, ship-to-shore, container handling gantry cranes including the supply of a 5kV power cable reel and a heavy-duty I-beam type festoon system.

24 Power cable reel 600 volt power cable reel installed on large hydro dam gantry crane.

25 Custom power reel Custom designed, level wind, power cable reel equipped with 1.5 kilometers of 4 C - 5 kv - 12 pass fibre optic cabling providing total power and control requirements for a stacker/ reclaimer in an iron-ore facility. Custom power reel Turnkey installation of custom power reel.

26 Rebuilding of existing crane components PDI Solutions can completely rebuild existing crane components including custom gearboxes, hoist drums, bridge and trolley drive systems.

27 Major DC digital control upgrade Refurbishment of a four-girder type traveling steel mill crane with a 640-metric tons hoist capacity. Integrate DC digital controls on the main hoist; 4 x 265 Hp. AC frequency drives Four-motion traveling crane complete with AC flux vector & variable frequency drives. Retrofit of DC digital controls Retrofit of DC digital controls installed on a steel mill crane. Main hoist 2 x 200 Hp, auxiliary hoist 65 Hp, trolley 30 Hp, and bridge 2 x 75 Hp.

28 50 Sicard Street, Local 120 Ste-Therese (Quebec) Canada J7E 5R1 Office: Fax: PRINTED IN CANADA Infinimage inc. - 03/2010

ELECTRONIC OVERHEAD TRAVELLING CRANE DIMENSIONS & LOAD DATA

ELECTRONIC OVERHEAD TRAVELLING CRANE DIMENSIONS & LOAD DATA FOR ESTIMATING PURPOSES ONLY CONTENTS TOP RUNNING SINGLE GIRDER CRANES 2, 3 & 5 Ton 7.5 & 10 Ton PAGE 2-5 TOP RUNNING DOUBLE GIRDER CRANES 5,