igus the-chain moving energy made easy Modular toolbox for almost every application and industry light & quick for heavy-weights
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1 Modular toolbox for almost every application and industry light & quick for heavy-weights
2 More than 2,400 employees worldwide igus - Headquarter, Cologne Germany 35 igus subsidiaries world wide (and more to come) More than 55 certified igus distributors around the world
3 Local service and support igus Indonesia, BSD City, Tangerang P. Hadiwijaya Project Manager Indonesia Phone Fax Mobile
4 ...e-chainsystems e-chains readychain chainflex cables igus e-chainsystems for cranes
5 igus e-chains are the modern alternative to e-chains - one system for energy, data, media Motorized cable reels Conductor or BusBar-Systems Festoon System Cable tender
6 ...e-chainsystems e-chains readychain chainflex cables e-chainsystem benefits Space saving design No cable loop station & no additional steel structure for loop station No additional drives or control system necessary to move the chain system Synchronous run of trolley and e-chainsystem All kind of media (power, data, hydraulics, pneumatics,...) conveyed in one system Low maintenance extravagance less downtime of the crane Wind an weather resistant parts Spare part guarantee for 10 years and more igus installation, supervisor or maintenance service
7 ...e-chainsystems e-chains readychain chainflex cables Crane components & services
8 igus - Crane components & services e-chain series E4/4 Rugged stop dog design Outer link with rear catch for high stability High torsion rigidity Wide, cable friendly plastic crossbars Large interior separation kit Successfully used in various port applications since 1995!
9 igus - Crane components & services Better force distribution, due to rectangular shaped stop dog design (larger surface pressure). x More than 2 stop dogs can barely be synchronized Interlocking side links tongue & groove design
10 igus - Crane components & services Complete chain link incl. stop dog & gliding surface made from highly abrasion-resistant polymer plastics, developed by igus (no glide shoes or other protections needed) (40 years material design for polymer bearings) No additional parts (like screws or bolts) required to mount the chain Only a screw driver is needed to assemble / disassemble the chain
11 igus - Crane components & services rol-e-chain series E4/4 Rolling instead of gliding major reduction in driving power Rollers with stainless steel roller bearings as standard 16 years experience - chains with integrated rollers! Successfully used in various port applications since 1999! Consistent rolling resistance for applications in dirty environments Various roller types for optimum application adaption Tested!
12 igus - Crane components & services Heavy Duty rol-e-chain series 16 years experience - chains with integrated rollers! Larger pin / bore connection surface (Y) Enlarged gliding surface, less wear (X) Widened stop dog surface High tensile stability Robust steel mounting brackets Successfully used in various port applications since 2004!
13 igus - Crane components & services e-chain series P4 Smooth & low noise operation Integrated grooved roller, running on a large, even & plain surface 2 rectangular shaped stop dogs Interlocking side links - tongue & groove design Successfully used in various port applications since 2008! Designed for high fill weights & fast travel speeds Same material strength as E4/4 Heavy Duty e-chains
14 igus - Crane components & services rol-e-chain series E years experience - chains with integrated rollers!
15 igus - Crane components & services Guide trough systems for cranes (Steel or Aluminum) Heavy Duty installation sets, with reinforced brackets & special installation profiles
16 igus - Crane components & services chainflex cables chainflex bus cables are available for all continuous bus systems within e-chains Plastic (980/1000) or fibre glass (62.5/125 or 50/125), 1, 2, 6 or 12 fibres (they are all tested for several million cycles) PVC, PUR, TPE A wide selection of materials for all applications - shielded and unshielded control cables with various combinations of cores and cross sections.
17 igus - Crane components & services chainflex cables Shielded servo cables for inverter operation up to 600/1000 V. Shielded & unshielded motor cables from 1,5 to 95mm² Shielded & unshielded single core motor cables for most demanding requirements. Shielded, highly flexible single core for up to 6/10kV. Medium voltage cable for most demanding requirements in crane building.
18 igus - Crane components & services Test lab 1750 m² test area More than 80 e-chain & chainflex tests running at a time Function & life time testing Simulating real conditions (travels of up to 300 m and speeds up to 300 m/min) Climatic tests for all e-chain & chainflex cables. Material tests from - 40 C up to +199 C. chainflex cables in life span test. Millions of cycles guarantee: chainflex lasts or money back!
19 igus - Crane components & services Test lab Cable outer jacket wear tests with interior separation and crossbars Cable friendly design for longer life time
20 igus - Crane components & services Special part PPDS (Push Pull Detection System) Prevents down time Prevents damage to equipment (max. force is programmed, system stops when force is exceeded) Saves money Improves operational safety through preventive maintenance & fine tuning of the system Push-/Pull-force monitoring with the igus PPDS System Easy PPDS continuous real force measurement and limit comparison
21 igus - Crane components & services Project engineering Detailed project drawings igus documentation
22 igus - e-chainsystem technical details Technical details Speed up to 600 m/min The fastest crane with igus e-chain is running at 300m/min Acceleration up to 10 m/s² Travel length up to 900 m The longest crane application running with igus e-chain is 500 m long (STS, Port of Singapore, since 2002) The longest igus e-chain application is 615 m No limit to cable load Possible to use hydraulic-, pneumatic- and water hoses Possible to use 6/10kV power-cables
23 igus - Crane components & services igus e-rover Automtaic coupling system for RTGs Switch of your diesel engines!!!
24 igus - Crane components & services Special part e-rover Main power supply for RTG s Fast & secure automatic coupling system Coupling arm compensation +/- 400mm horizontally & +/- 300mm vertically Travels up to 800m possible Interference-free, high speed data transfer through igus fiber optic cables All media can be conducted in one system Almost maintenance free
25 ...e-chainsystems e-chains readychain chainflex cables Crane applications for e-chainsystem
26 igus - Crane applications Trolley travel STS e-chainsystem Travel length: 118,5 m e-chain : P4.56R S40.0.AG Speed: 4,0 m/s chainflex : CF330, CF9, CFLG Acceleration: 0,8 m/s² guide trough: stainless steel HD trough
27 ...Paceco STS cranes with e-chainsystem & aluminum trough system... e-chainsystem Travel length: 69,64 m e-chain : 4040RHD S10.0.E Speed: 3,0 m/s chainflex : CF300, CFPE, CF10, CF9, CFLG Acceleration: 0,63 m/s² guide trough: HD aluminum
28 igus - Crane applications Trolley travel RMG P4.56R-System is running successfully on Künz RMG s Travel length: 113 m e-chain : P4.56R S40.0.AG Speed: 2,5 m/s chainflex : CF300, CF330, CF34, CF9, CFLG Acceleration: 0,5 m/s² guide trough: stainless steel HD
29 igus - Crane applications Trolley travel RTG 4040(R)HD chain is running successfully on ZPMC, Konecranes, Kalmar and Terex Noell RTG s e-chainsystem
30 igus - Crane applications Upper and Lower Trolley travel Goliath Crane 5050RHD chain is running successfully on various Goliath cranes around the world e-chainsystem
31 igus - Crane applications Crane and Trolley travel e-chainsystem e-chainsystem Travel length, crane / trolley: 441 / 90 m e-chain crane / trolley: 5050R rol e-chain Speed, crane / trolley: 0,5 / 3,2 m/s chainflex : CFCRANE, CF330, CF31, CF11, CFLG Acceleration, crane / trolley: 0,1 / 1,0 m/s² guide trough: stainless steel HD
32 igus - Crane applications Crane travel e-chainsystem 12 Container Cranes, Mainpower Supply Travel: 500 m Speed max.: 46 m/min Acceleration max.: 0,2 m/sec² energychain : 5050RHD chainflex Types: CFCrane Location: Asia
33 igus - Crane applications Elevator applications e-chainsystem
34 igus - Crane applications Spreader applications e-chainsystem
35 igus - Crane applications Reachstacker applications e-chain
36 igus - Crane applications Retrofit STS crane Before: Festoon System After: igus e-chain
37 igus - Crane applications Retrofit STS crane Before: Festoon System After: igus e-chain
38 igus - Crane applications Retrofit RMG crane Before: Festoon System After: igus e-chain
39 igus - Crane applications Retrofit RTG crane Before: Cable tender After: igus e-chain
40 ...e-chainsystems e-chains readychain chainflex cables e-chainsystem references
41 igus - Crane references Worldwide: Over 4.650* RTG s / RMG s (100 with P4 chain) Over 720* STS (200 with P4 chain) Over * Spreader Over * Indoor-, Gantry-, Bulkhandling-, Shipyard- and Special Cranes * November 2014
42 igus - Crane references
43 igus - Contact igus GmbH Crane-Department Spicher Straße 1a Köln (Cologne) Germany Tel: +49(0)2203/ Fax: +49(0)2203/ cranes@igus.de Theo Diehl Tel. +49 (0)6162 / 6808 tdiehl@igus.de Jens Göbel Tel. +49 (0)2203 / jgoebel@igus.de The Terms igus, e-chains, e-chainsystems, energy chains, energy chain systems chainflex and readychain are legally protected trademarks in the Federal Republic of Germany and in case also in foreign countries. Issue 1/2013 MAT
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