No. 601 December 7, Coolbox

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1 Product information Big Dutchman International GmbH Big Dutchman Pig Equipment GmbH P.O. Box Vechta Germany Tel. +49(0) Fax No. 601 December 7, 2004 Coolbox Coolbox is a new, decentral cooling system which is also able to offer a compact cooling possibility for locations with bad water quality. The Coolbox is delivered ready mounted. The inlay consists of a high-grade plastic cloth which can easily be cleaned of salt, iron or algae by means of a high pressure cleaner. For this purpose, the two winged nuts of the stainless steel rail have to be loosened so that the plastic cloth can be removed from the frame and can then be cleaned. Thus, the durability increases considerably. The large special surface of the pads provides a high cooling capacity. The frame of the Coolbox consists of fiber-reinforced plastic material. The Coolbox is available with an air capacity of 5.000m³/h, m³/h or m³/h. PI No. 601 page 1

2 The necessary water is supplied by a submerged pump (DOC 7, ) and is evenly sprayed over the plastic cloth by the nozzles. The required number of submerged pumps depends on the type and number of Coolboxes (see table). The submerged pump DOC7 has a flow rate of approx. 5000l/h with a back pressure of 1.0 bar. Coolbox W5 W10Q W10 W20 Air capacity 5.000m³/h m³/h m³/h m³/h Height [mm] Length [mm] Number of nozzles [pcs.] Water passage/nozzle with 0.5bar [l/min] Water passage/coolbox [l/min] Water passage/coolbox [l/h] Required flow rate for 2 Coolboxes [l/min] Number of submerged pumps 1 x DOC 7 1 x DOC 7 1 x DOC 7 1 x DOC 7 Required flow rate for 4 Coolboxes [l/min] Number of submerged pumps 1 x DOC 7 1 x DOC 7 1 x DOC 7 2 x DOC 7 Required flow rate for 6 Coolboxen [l/min] Number of submerged pumps 1 x DOC 7 2 x DOC 7 2 x DOC 7 3 x DOC 7 page 2 PI No. 601

3 Through the upper 1 -connection (outs.thread), water is sprayed over the plastic cloth through integrated nozzles. Thus, an even water dispersion is achieved. Through the 2 -outlet (outs.thread), water is led back into the tank. The Coolbox is mounted into the exterior wall in a way that its bottom side bears on the wall. At its upper side, the Coolbox can be fixed to the wall with the winged nut by means of a punched tape. winged nut Flügelmutter Anschluss connection 1"AG 1 (outside thread) Edelstahlleiste SST rail cool air kühle Luft Innen inside Ablauf outlet 2" 2 AG (outside thread) warm air outside warme Luft Außen In order to avoid deposits of minerals at the plastic cloth due to the permanent recirculation, a Bleed Off is installed in the water circuit for discharge of part of the recirculating water. Via a ball valve, fresh water is supplied to the circuit PI No. 601 page 3

4 page 4 PI No. 601 Connection of water conduit Submerged pump DOC-7 230V 1PH 1 Tauchpumpe 2 Water supply DOC7 1/2" 230V cpl 1Ph 2 Wasserzulauf 3 Bend 50-90deg 1/2" kplt. PVC 4 Ball valve 50mm PVC 3 Bogen 50-90Grd PVC 5 T-piece 50x50x50 PVC 4 Kugelhahn 50mm PVC 6 Pipe 50x2, T-Stück 7 Tube 50x50x50 32x1, PVC PVC NP 10 6 Rohr 8 50 Reducing x 2, bush PVC 50od x 32id PVC NP 16 7 Rohr 9 32 Ball x 1, valve 32mm PVC PVC 8 Reduktion 10 Adaptor 50A nipple x 32I PVC 32fm ND16 x1/2"m PVC with octagon 9 Kugelhahn 11 Hose 32mm transparent PVC 3/4" 10 Überg-Nippel 12 Hose band 32I clip x 1/2"A SST 3/4" 20-32mm 11 Schlauch 13 Tube Klarsicht clip A 50 3/4" cpl 12 Schlauchschelle 14 Screw union Edelstahl PVC 3/4"20-32 NP16 13 Rohrklemme 15 Elbow 32 A 50-90deg kplt. NP16 14 Verschraubung 16 Screw union x PVC 1"fm ND16 17 Coolbox 15 Winkel 32 90Grd ND16 18 Screw union 63 x 2"fm 16 Verschraubung 32 x 1" IG 19 Pipe 63x3, PVC 17 Coolbox 20 Bend 63-90deg s PVC NP10 18 Verschraubung 21 T-piece 63x63x63 x 2" IG PVC ND16 19 Rohr 22 63x3, Tube clip A 63 PVC cpl 20 Bogen 23 Screw 63-90Grd union kl PVC PVC ND10 NP16 21 T-Stück 24 Recirculating 63x63x63 PVC filter 22 Rohrklemme 25 Water tank A 63 kplt 23 Verschraubung PVC ND16 24 Rücklauffilter kplt 25 Wassertank

5 The following lists of parts are available: Quantity Code-No. Description Coolbox W5 cpl Coolbox W Screw union 32 x 1" fm Elbow 32-90deg NP Tube 32x1, PVC NP Ball valve 32mm PVC Reducing bush 50od x 32id PVC NP T-piece 50x50x50 PVC Screw union 63 x 2"fm Pipe 63x3, PVC T-piece 63x63x63 PVC Quantity Code-No. Description Coolbox W10 cpl Coolbox W Screw union 32 x 1"fm Elbow 32-90deg NP Tube 32x1, PVC NP Ball valve 32mm PVC Reducing bush 50od x 32id PVC NP T-piece 50x50x50 PVC Screw union 63 x 2"fm Pipe 63x3, PVC T-piece 63x63x63 PVC Quantity Code-No. Description Coolbox W10Q cpl Coolbox W10Q Screw union 32 x 1"fm Elbow 32-90deg NP Tube 32x1, PVC NP Ball valve 32mm PVC Reducing bush 50od x 32id PVC NP T-piece 50x50x50 PVC Screw union 63 x 2"fm Pipe 63x3, PVC T-piece 63x63x63 PVC PI No. 601 page 5

6 Quantity Code-No. Description Coolbox W20 cpl Coolbox W Screw union 32 x 1"fm Elbow 32-90deg NP Tube 32x1, PVC NP Ball valve 32mm PVC Reducing bush 50od x 32id PVC NP T-piece 50x50x50 PVC Screw union 63 x 2"fm Pipe 63x3, PVC T-piece 63x63x63 PVC Quantity Code-No. Description Extension-kit Coolbox 5m Pipe 50x2, Pipe 63x3, PVC Tube clip A 50 cpl Tube clip A 63 cpl Quantity Code-No. Description Starter-kit Coolbox Submerged pump DOC-7 230V 1PH Water supply 1/2" cpl Bend 50-90deg PVC Ball valve 50mm PVC T-piece 50x50x50 PVC Pipe 50x2, Reducing bush 50od x 32id PVC NP Ball valve 32mm PVC Adaptor nipple 32fm x1/2"m PVC with octagon Hose transparent 3/4" Hose band clip SST 3/4" 20-32mm Tube clip A 50 cpl Screw union PVC NP Pipe 63x3, PVC Bend 63-90deg s PVC NP Tube clip A 63 cpl Screw union PVC NP Recirculating filter page 6 PI No. 601

7 PI No. 601 page 7 Dimensions of Coolbox W5 connection 1 outside thread inside-ø 21mm outlet 2 outside thread inside-ø 50mm

8 page 8 PI No. 601 Dimensions of Coolbox W10Q connection 1 outside thread inside-ø 21mm outlet 2 outs. thread inside-ø 50mm

9 PI No. 601 page 9 Dimensions of Coolbox W10 connection 1 outside thread inside-ø 21mm outlet 2 outside thread inside-ø 50mm

10 page 10 PI No. 601 Dimensions of Coolbox W20 connection 1 outside thread inside-ø21mm outlet 2 outside thread inside-ø 50mm

11 For a central water supply, the following water tanks can be used: Water tank 500L cpl with cover and hatch Water tank 1000L cpl with cover and hatch Uwe Beuse Andreas Kerßens - Product Management Climate Pig - - Product Manager Climate Pig - PI No. 601 page 11

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