September 2012 JLe HIGH PRESSURE PUMP HPW 1600/ (LS)
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1 1 HIGH PRESSURE PUMP HPW 1600/ September 2012 JLe OUTLINE DIMENSIONS WP P T S 1 3 S 150 Ø M 10 4 pcs. HYDRAULIC FLOW l/min, max. 140 FLUID CONNECTIONS HYDRAULIC PRESSURE bar, max. 230 HYDRAULICS PUMPING FLUID WATER DISCHARGE l/min, max. 15 WATER PRESSURE bar, max 1600 WEIGHT kg 36 pressure return LS outlet intake P T WP S BSP 3/4 BSP 3/4 BSP 1/4 1 1/8-12 BSP 1/2
2 2 September 2012 JLe BASIC ASSEMBLY NOTE! WHEN ORDERING SPARE PARTS, UNIT'S TYPE, MODEL AND SERIAL NUMBER SHOULD BE QUOTED NOTE! Only HPW 1600 right side assemblies and parts are numbered on this diagram. These parts are identical the left side parts beginning from left Water cylinder s Seal flange (No , blue colored)
3 3 September 2012 JLe HYDRAULIC / WATER PISTON ASSEMBLY
4 4 September 2012 JLe PART LIST Pos STOCK DESIGNATION DETAILS QUANTITY NUMBER 1 D HPW-PUMP, ASSEMBLY HPW CENTRE BODY, ASSEMBLY BLOCK 90 HPW P/T BLOCK, ASSEMBLY 3/ BODY R 3/ HF-PLUG R 1/ O-RING 21 Included into a seal kit ALLEN SCREW M8x Nm PLUG R3/ PRESSURE HEAD ASSEMBLY PRESSURE HEAD BODY, HPW STEEL BALL SET SCREW M12x WATER CYLINDER ENCLOSURE HPW SEAL ASSEMBLY Included into a seal kit SEAL O-RING O-RING 84 Included into a seal kit DISCHARGE VALVE ASSEMBLY HPW VALVE CAB D SPRING, PRESSURE VALVE DISK O-RING ALLEN SCREW M16x Nm ALLEN SCREW M6x Nm VALVE SEAT D HIGH PRESSURE PIPE ASSEMBLY HIGH PRESSURE PIPE HPW NUT 9/ GLAND 9/ PLUG 9/ WATER CYLINDER ASSEMBLY HPW CYLINDER BODY, RIGHT HPW SEAL FLANGE 32 Exclude from seal kit ROD SEAL ASSEMBLY 22 Included into a seal kit SEAL SUPPORT RING O-RING SEAL T SUPPORT RING O-RING INTAKE VALVE ASSEMBLY HPW SPRING GUIDE D SPRING, SUCTION VALVE DISK D O-RING 36 Included into a seal kit SEALING FLANGE ASSEMBLY HPW FLANGE BODY D WATER PISTON SEAL, 1T Included into a seal kit WATER PISTON SEAL, 2T Included into a seal kit O-RING 84 Included into a seal kit SUPPORT SLEEVE D ROD SEAL ASSEMBLY 22 Included into a seal kit SEAL SUPPORT RING O-RING SUCTION MANIFOLD R 1/ SUCTION MANIFOLD BODY R 3/4 AISI PLUG R 1/ O-RING ALLEN SCREW M8x35 24Nm 8
5 5 September 2012 JLe PART LIST Pos STOCK DESIGNATION DETAILS QUANTITY NUMBER HYDRAULIC / WATER PISTON ASSY HPW HYDRAULIC PISTON ORIFICE SET SCREW M6x6 10 Nm SET SCREW M5x Nm SEAL M90 Included into a seal kit SEAL 36 Excluded from seal kit HYDRAULIC VALVE ASSEMBLY VALVE SPOOL D VALVE SEAT D HYDRAULIC VALVE GUIDE D SEAL M28 Excluded from seal kit ALLEN SCREW M8x16 24Nm CYLINDER LINER O-RING LOCKING RING WATER PISTON ASSEMBLY HPW WATER PISTON O-RING RUBBER CUSHION 40/30-M MOUNTING PLATE HPW 1
6 6 September 2012 JLe REPAIR KITS SEAL KIT HPW 1600/ DETAILS QUANTITY V O-RING 21 P/T BLOCK, ASSEMBLY SEAL ASSEMBLY PRESSURE HEAD ASSEMBLY SEAL O-RING O-RING 84 PRESSURE HEAD ASSEMBLY O-RING 69 DISCHARGE VALVE ASSEMBLY ROD SEAL ASSEMBLY 22 WATER CYLINDER ASSEMBLY O-RING 36 INTAKE VALVE ASSEMBLY WATER PISTON SEAL, 1T SEALING FLANGE ASSEMBLY WATER PISTON SEAL, 2T O-RING ROD SEAL ASSEMBLY SEAL SUPPORT RING O-RING O-RING 27 DISCHARGE VALVE ASSEMBLY SEAL M90 HYDRAULIC / WATER PISTON ASSY O-RING 87 HYDRAULIC VALVE ASSEMBLY 1 WATER VALVE KIT HPW 1600/ DETAILS QUANTITY V DISCHARGE VALVE ASSEMBLY HPW VALVE CAB D SPRING, PRESSURE VALVE DISK INTAKE VALVE ASSEMBLY HPW SPRING GUIDE D SPRING, SUCTION VALVE DISK D O-RING 36 2
7 7 September 2012 JLe HIGH PRESSURE OUTLET CONNECTION High pressure tube 9/16 fitting on pressure head part Pressure head outlet 1 1/ º 3/4 Tubing Gland Collar Gland 7/16 1 3/16 1/4 HPW pressure head 1 3/8 5/8 Collar 5/8 13/16 9/16
8 8 September 2012 JLe PT-FLANGE 3/4 LS-PRESSURE CONTROLLER No (option) Pos PART NO. DESIGNATION DETAILS QUANTITY PT-flange assembly R3/4-Al-LS PT-flange R3/ Plug, plastic R3/ O-ring Allen screw M8x45 24Nm Pipe 6x1 ST37,4 0,19m Pipe union 06L M12x1, Elbow fitting 06L RK1/ Orifice G-1/ Fellure 6L Adapter 06L R1/ Body, cartridge 2/2 3/8" Reducer 3/8-1/ T-fitting R1/4 u/u/u Seal, usit R1/ Valve, cartridge 2/2 NC 25lpm Fitting R3/8u-R1/4s 1
9 9 September 2012 JLe TECHNICAL SPECIFICATIONS PARAMETERS HPW 1600/ WATER POWER WATER FLOW max l/min 15 WATER PRESSURE max bar 1600 WATER TEMPERATURE max ºC 70 ºC PUMPING POWER max kw 40 SUCTION HEAD max m 2 WATER FEED PRESSURE min-max bar PRESSURE RATIO water/hydraulic 7,87 SPEED RATIO 1/min 440 WATER PISTONS outer diameter mm D 22 WATER CONNECTIONS PRESSURE LINE 1 1/8-12 Pipe OD 9/16 SUCTION / FEED LINE BSP 3/4 Nut 1 1/8-12 SUCTION HOSE recommendation 3/4 WATER FILTER min. mesh 80 HYDRAULIC CONNECTIONS PRESSURE LINE P BSP 3/4 (BSP 1 ) RETURN LINE T BSP 3/4 (BSP 1 ) SERVICE LINE S BSP 1/4 HYDRAULIC FLUID REQUIREMENTS VISCOSITY cst / optimal TEMPERATURE ºC max. 70 FILTER RATIO recommendation um min. 25 COOLING CAPACITY recommendation kw 5 HYDRAULIC POWER REQUIREMENTS HYDRAULIC FLUID FLOW max. l/min 140 OPERATING PRESSURE Δp bar 230 MAXIMUM PRESSURE bar 230 IDLE RUN PRESSURE bar 10 RETURN LINE PRESSURE max bar 230 WEIGHT kg 36 PRESSURE GAUGE OPTIONAL WATER PRESSURE UNLOADER NOT AVAILABLE LS-VALVE LS OPTIONAL PT-FLANGE 3/4 LS-PRESSURE CONTROLLER OPTIONAL
OUTLINE DIMENSIONS HIGH PRESSURE PUMP HDF 40/40-8 1/6. High pressure pump HDF 40/40-8. HYDRAULIC FLOW l/min, max. 10. HYDRAULIC PRESSURE bar, max.
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