Flygt /181. Parts List

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1 Flygt /181 Parts List

2 Table of Contents Table of Contents Introduction... Purpose of this manual... Disclaimer... Data for ordering spare parts... Specially approved products... Qualification of personnel... Dimensional accuracy inspection... Product Description... The data plate... Approvals...4 Product approvals for hazardous locations...4 EN approval plate...4 IEC approval plate...4 FM approval plate...5 Product denomination...5 Drive and Hydraulic Units...7 CP...7 CS...9 CF...11 DP...1 DS...15 DF...17 List of parts, drive unit...19 List of parts, hydraulic unit... Installation Components... CP/DP... CP/DP...4 CP/DP...5 CH...6 CF/CS/DF/DS...7 CF/CS/DF/DS...8 List of parts...9 Service Parts...1 List of parts...1 Flygt /181 Parts List 1

3 Introduction Introduction Purpose of this manual The purpose of this manual is to provide necessary information on spare parts and accessories order. Disclaimer Always use genuine Flygt parts. The use of other spare parts or accessories can invalidate any claims for warranty or compensation. Xylem does not take any responsibility for damages that are caused by the use of non-original parts. For more information, contact your local sales and service representative. Data for ordering spare parts The following information is needed for spare part orders: Serial number of the product Part number Quantity of bulk material, see * in tables Specially approved products Qualification of personnel Dimensional accuracy inspection Only Xylem or Xylem-authorized service personnel may undertake repair work on Exapproved products. Spare parts marked with (Ex) after the part number are subject to dimensional accuracy inspection. Flygt /181 Parts List

4 Product Description Product Description The data plate The data plate is a metal label that is located on the main body of the products. The data plate lists key product specifications. Specially approved products also have an approval plate Curve code or Propeller code. Serial number, see Product denomination (page 5). Product number 4. Country of origin 5. Additional information 6. Phase; type of current; frequency 7. Rated voltage Thermal protection 10. Thermal class 11. Rated shaft power 1. International standard 1. Degree of protection 14. Rated current 15. Rated speed 16. Maximum submergence 17. Direction of rotation: L=left, R=right 18. Duty class 19. Duty factor 0. Product weight 1. Locked rotor code letter. Power factor. Maximum ambient temperature 4. Read installation manual 5. Notified body, only for EN-approved Ex products Figure 1: The data plate WS00657A Flygt /181 Parts List

5 Product Description Approvals Product approvals for hazardous locations Pump Approval European Norm (EN) ATEX Directive EN , EN , EN II G Ex d IIB T4 EN approval for cable entry: Certificate number: INERIS 0ATEX9008 U II G Ex d IIC or I M Ex d I IEC IECEx scheme IEC , IEC Ex d IIB T4 FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and G Suitable for use in Class III, Div. 1, Hazardous Locations EN approval plate This illustration describes the EN approval plate and the information that is contained in its fields WS0097A 1. Approval. Approval authority and Approval number. Approval for Class I 4. Approved for drive unit 5. Stall time 6. Starting current or Rated current 7. Duty class 8. Duty factor 9. Input power 10. Rated speed 11. Controller 1. Additional information 1. Maximum ambient temperature 14. Serial number 15. ATEX marking IEC approval plate This illustration describes the IEC approval plate and the information that is contained in its fields. International Norm; not for EU member countries. 4 Flygt /181 Parts List

6 Product Description WS00179B 1. Approval. Approval authority and Approval number. Approved for drive unit 4. Stall time 5. Starting current or Rated current 6. Duty class 7. Duty factor 8. Input power 9. Rated speed 10. Controller 11. Additional information 1. Maximum ambient temperature 1. Serial number FM approval plate This illustration describes the FM approval plate and the information that is contained in its fields Temperature class. Maximum ambient temperature WS0097A Product denomination Reading instruction Codes and parameters In this section, code characters are illustrated accordingly: X = letter Y = digit The different types of codes are marked up with a, b and c. Code parameters are marked up with numbers. XXYYYY. YYY YYY YYYY a b c WS00665B Flygt /181 Parts List 5

7 Product Description Type of Callout Number Indication Type of code a Sales denomination b Product code c Serial number Parameter 1 Hydraulic end Type of installation Sales code 4 Version 5 Production year 6 Production cycle 7 Running number 6 Flygt /181 Parts List

8 Drive and Hydraulic Units CP CP Drive and Hydraulic Units Flygt /181 Parts List 7

9 Drive and Hydraulic Units CP Flygt /181 Parts List

10 Drive and Hydraulic Units CS CS Flygt /181 Parts List 9

11 Drive and Hydraulic Units CS Flygt /181 Parts List

12 Drive and Hydraulic Units CF CF Flygt /181 Parts List 11

13 Drive and Hydraulic Units CF Flygt /181 Parts List

14 Drive and Hydraulic Units DP DP Flygt /181 Parts List 1

15 Drive and Hydraulic Units DP Flygt /181 Parts List

16 Drive and Hydraulic Units DS DS Flygt /181 Parts List 15

17 Drive and Hydraulic Units DS Flygt /181 Parts List

18 Drive and Hydraulic Units DF DF Flygt /181 Parts List 17

19 Drive and Hydraulic Units DF Flygt /181 Parts List

20 Drive and Hydraulic Units List of parts, drive unit Pos. No Part. No Denomination Qty/Version Lifting handle Hex.socket hd screw M6X16-A Data plate USE AS SPARE PART Instruction plate FCDN Instruction plate Sticker Name plate Hex.socket hd screw M6X1-A Drive screw 4X5-A (Ex) Stator housing Stator housing Stator housing Automatic level control Single phase 50Hz Hex.socket hd screw M8X5-A4-80 1, Cap 5X10 MM PVC 1 1, Closed end splice -6(AWG 1-10) L= Certificate plate EX Certificate plate IECEX PLATE Certificate plate FM Marking tape 819 HIGH TACK/ Connection plate O-ring 19.5X FPM Ball bearing 601-Z/CWT 1X7X (Ex) Shaft unit Stator 1-phase 60Hz -poles 115V P=0,8kW/1,1hp Max ambient temp=40 DC Thermal contact 15 DC (Ex) Shaft unit Stator -phase 50Hz -poles 80V-400V Y 0V-0V D P=1,kW Max ambient temp=40 DC Thermal contact 15 DC. Stator -phase 60Hz -poles 460V-480V Y P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b 1-phase 60Hz -poles 115V P=0,8kW/1,1hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b 1-phase 60Hz -poles 0V-0V P=0,8kW/1,1hp Max ambient temp=40 DC Thermal contact 15 DC Flygt /181 Parts List 19

21 Drive and Hydraulic Units Pos. No Part. No Denomination Stator 1-08-b -phase 50Hz -poles 80V-400V Y 0V-0V D P=1,kW Max ambient temp=40 DC Thermal contact 15 DC. Stator -phase 60Hz -poles 460V-480V Y P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 50Hz -poles 690V Y 400V D P=1,kW Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 50Hz -poles 415V-440V Y P=1,kW Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 60Hz -poles 440V-460V YSER 0V-0V Y// P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 50Hz -poles 500V-550V Y P=1,kW Max ambient temp=40 DC Thermal contact 15 DC. Stator - phase 60Hz -poles 575V-600V Y P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 50Hz -poles 190V-00V Y P=1,kW Max ambient temp=40 DC Thermal contact 15 DC. Stator - phase 60Hz -poles 00V-0V Y P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Stator 1-08-b -phase 60Hz -poles 80V Y 0V D P=1,kW/1,8hp Max ambient temp=40 DC Thermal contact 15 DC Qty/Version Insulating hose DIAM=0, L=90 MM Cable tie 00X.4 PA 6/ Motor cable subcab 4G1.5+X1.5 OD= Motor cable subcab 7G.5+X1.5 MM OD= Motor cable subcab 4G.5+X1.5 OD = MM Motor cable subcab 4G1.5 OD = MM Motor cable subcab 4G.5 OD= MM * * * * * 4, Cutting screw TAPTITE-M6X1 4, Cable lug INSUL.UL/CSA MM 4, Terminal block conductors 5 5 4, Terminal block conductors 4 4 4, Gland screw FOR CABLE ENTRY 1 4, Gland screw FOR CABLE ENTRY Plain washer 6-A4-170 * * 0 Flygt /181 Parts List

22 Drive and Hydraulic Units Pos. No Part. No Denomination Qty/Version (Ex) Bearing holder Bearing holder Ball bearing 60-Z O-ring 4.X FPM Bearing cover Mechanical seal AL0/CSB O-ring 1.X.4 FPM Hex.socket hd screw Retaining ring SGA 16-04/ Mechanical seal RSIC/RSIC Washer Gland screw Plain washer 10-A Ring Level switch Clip DIAM Hexagon nut M4-A Protective cap Slotted head screw M4X10-A Retaining ring SGH Connection plate Sticker Plain washer (10)- MM Plain washer (10)- MM Seal sleeve (14)-16 MM Seal sleeve (16)-18 MM Seal sleeve (18)-0 MM Seal sleeve (0)- MM Seal sleeve (10)-1 MM Seal sleeve (1)-14 MM (Ex) Cable clip (14)-16 MM (Ex) Cable clip (16)-18 MM (Ex) Cable clip (18)-0 MM (Ex) Cable clip (0)- MM (Ex) Cable clip (10)-1 MM (Ex) Cable clip (10)-1 MM 1 Flygt /181 Parts List 1

23 Drive and Hydraulic Units List of parts, hydraulic unit Pos. No Part. No Denomination Qty/Version Washer Torque flow impeller Medium head "D-MT" Vortex, Curve no: 0, 50 Hz, -phase Torque flow impeller Medium head "D-MT" Vortex, Curve no: 4, 50/60 Hz, -phase Torque flow impeller Medium head "D-MT" Vortex, Curve no: 6, 60 Hz, -phase, 1-phase Impeller High head "C-HT" Single-vane, Curve no: 50, 50 Hz, -phase Impeller High head "C-HT" Single-vane, Curve no: 5, 50/60 Hz, -phase Impeller High head "C-HT" Single-vane, Curve no: 54, 60 Hz, -phase, 1-phase Pump housing HT MT C D DN 50 ISO G Grey cast iron Installation: F Pump housing HT MT C D DN 50-1/ NPT Grey cast iron Installation: F Pump housing HT MT C D DN 50 Sliding bracket Grey cast iron Installation: P 67, Seal ring PERBUNAN, GREY Washer Hex.socket hd screw M6X16-A Parallel key Slotted head screw M6X0-A Strainer bottom POLYETHYL. PEHD Suction cover D-impeller MT 50Hz -phase Max ambient temp=40 DC Mtrl. Polyamid (PA) Suction cover C-impeller HT 50Hz -phase Max ambient temp=40 DC Mtrl. Polyamid (PA) O-ring 49.5X NBR Flygt /181 Parts List

24 Installation Components Installation Components CP/DP Twin guide bars CP/DP Flygt /181 Parts List

25 Installation Components CP/DP Coupling CP/DP Flygt /181 Parts List

26 Installation Components CP/DP TOP CP/DP 045/057 TOP 50/ Flygt /181 Parts List 5

27 Installation Components CH CH 045 HT Flygt /181 Parts List

28 Installation Components CF/CS/DF/DS Hose CF/CS/DF/DS 045/ Flygt /181 Parts List 7

29 Installation Components CF/CS/DF/DS Quick coupling CF/CS/DF/DS 045/ Flygt /181 Parts List

30 Installation Components List of parts Pos. No Part. No Denomination Discharge connection IN/OUT 50/50 MM Discharge connection IN/OUT 50/50 MM Installation P Hydraulic: C D Thread : ISO G Inner DN 50 Installation P Hydraulic: C D Thread : NPT -1/ Inner DN Discharge con.stat. IN/OUT 50/50 MM TOP 50 TOP 65 Installation P Hydraulic: C D Thread : ISO G Inner DN Discharge con.stat. IN/OUT 50/50 MM TOP 50 TOP 65 Installation P Hydraulic: C D Thread : NPT -1/ Inner DN Discharge con.stat. IN/OUT 50/R" Installation P Hydraulic: C D Thread : ISO G Inner DN Discharge connection NPT -8 Discharge connection Installation P Hydraulic: C D Thread : -8 NPT Inner DN 50 Qty/Version Guide bracket unit SS Discharge connection 1 108, Hexagon head screw M10X0-A , Hexagon head screw M10X0-A , 8 Hexagon nut M10-A , Shackle 1 108, O-ring 1 108, Muff 1 108, Bush 1 108, Clamping piece Nipple pipe CONN. 80 GALV Flange DN Coupling DN 50 Thread : NPT -1/ Coupling POLYPROPYLENE PP R Nipple pipe CONN. 50, L=180 MM Coupling part DN5 INNER GB STORZ Coupling part DN5 FOR HOSE " STORZ Clip Clip Hexagon head screw M8X65-A Hexagon nut M8-A Plain washer 8-A Starter START 156, 1-PHASE Starter B Starter 1-PHASE 0 V 50 HZ 1 Flygt /181 Parts List 9

31 Installation Components Pos. No Part. No Denomination Qty/Version Starter START 156-A Starter START 156-A Starter A-PG-, Starter A-PG Starter A-PG-6, 1 0 Flygt /181 Parts List

32 Service Parts Service Parts List of parts Pos. No Part. No Denomination Qty/Version O-ring kits Basic repair kit Oil * * Puller compl Mounting socket 1.40 Flygt /181 Parts List 1

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