Spare Parts Manual. Raptor+ Thermal 68/85

Transcription

1 Spare Parts Manual Raptor+ Thermal 6/5

2

3 Spare Parts Manual Raptor+ Thermal 6/5 Edition CA, November 2012 This book has part No

4 0-2 General information This manual Part 0: General information This manual Products covered This manual is valid for: Raptor + Thermal 6 from serial no Raptor + Thermal 5 from serial no The serial number is specified on the processor name plate located on the rear end of the tank on the left side (when standing behind the processor). This manual is for Service Technicians only. The directions given must not be followed by unauthorized personnel. Always read the Safety Instruction Manual part No 211 before installing or operating the equipment. This manual is published by: GLUNZ & JENSEN A/S Selandia Park 1 DK-100 Ringsted Denmark Phone: gjhq@glunz-jensen.com Internet: Copyright 20 by GLUNZ & JENSEN A/S. Spare Parts Manual - Raptor+ Thermal 6/5 12

5 0-3 Reservations This manual was written and illustrated using the best possible information available at the time of publication. Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual. Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions. As a part of our policy of continuous improvement, we reserve the right to alter design and specifications without further notice. 12 Spare Parts Manual - Raptor+ Thermal 6/5

6 0- Table of contents Part 0: General information This manual Products covered...0- Reservations Table of contents...0- Part 1: Spare parts Spare parts kit Ordering spare parts Finding a spare part Software Preventive Maintenance Kit Program Panels Stand Stand, closed Exit, table...1- Feed table Handshower Pump / circulation Hoses and clamps Drive Developer...1- Wash Gum Dryer Electrical Additional spare parts : Spare Parts Manual - Raptor+ Thermal 6/5 12

7 Spare parts 1-1 Part 1: Spare parts Spare parts kit A small kit consisting of the most needed spare parts is delivered with the processor. For further need of spare parts please refer to the spare part lists in this chapter with iso-metric drawings, descriptions and part numbers. Ordering spare parts When ordering spare parts please state carefully the spare part number, the part specification and the number of items wanted and send the order to your spare parts dealer. The cable spare part numbers can be found in the electrical diagram which is placed in Appendix A in the processor's Service Manual. Finding a spare part Spare parts Drive plate Spare parts Drive plate Gum Pos. No BEARING, ROLLER, SNAP, BLACK GEAR, Z1, M2, D12, B GUIDE, PLATE, GEAR CLIPS, R-SHAPE, D2.5X BEARING, ROLLER, DISTR., GUM BEARING, ROLLER, WHITE, 13 KG, COMPLETE BUSHING, SPRING 226 SPRING, D12.5, T1.6, L1, K SPRING, SILICONE, SPRAY ROLLER, SH30, STRAIGHT, WITH GEAR ROLLER, SH0, ROLLER, SH0, 50, BULGED 1001 TUBE, GUM ROLLER, PUR, D GUIDE, GUM T GUM 2 3 Spare Parts Manual - Plate Processor 6/ Spare Parts Manual - Plate Processor 6/5 T31 1. Find the pages covering the section where the part is located. 2. Find the specific part and the part s Pos. No. on the drawing. 3. Refer to the list on the opposite page to find the spare part s number and specification. Software All spare part PCB's with software proms will be delivered without software installed. The Service Technician must download the software and the upgrade instruction from the manufacturers web site 12 Spare Parts Manual - Raptor+ Thermal 6/5

8 1-2 Spare parts Preventive Maintenance Kit Program Preventive Maintenance Kit Program To ensure continues high quality and maximize productivity and processor up-time, it is recommended to carry out preventive maintenance at regular intervals. To facilitate this a Preventive Maintenance Program has been developed, consisting of a number of relevant service-parts to be replaced at specific service intervals. It is recommended that the following Preventive Maintenance Kits are implemented, at the mentioned intervals, at which point the cycle will start over. Minor Preventive Maintenance at 500 production hours or every year what comes first. Medium Preventive Maintenance at 1000 production hours or every year what comes first. Minor Preventive Maintenance at 1500 production hours or every year what comes first. Major Preventive Maintenance at 2000 production hours or every year what comes first. Read more about our Preventive Maintenance Kits onwww.glunz-jensen.com and see the content of the Preventive Maintenance Kits - or contact us at order-department@glunz-jensen.com. Spare Parts Manual - Raptor+ Thermal 6/5 12

9 Spare parts Preventive Maintenance Kit Program Spare Parts Manual - Raptor+ Thermal 6/5

10 1-2 Spare parts T5 PANELS Spare Parts Manual - Raptor+ Thermal 6/5 12

11 Spare parts Panels 1-3 Panels Pos. No 6 5 Specification 1 SEE APPENDIX 2 SEE APPENDIX HANDLE, SOUTHCO TP. P2- SEE APPENDIX HINGE, SOUTHCO, HINGE, SOUTHCO, SPRING, GAS, 200N, 265,5/100, 321PI,DAMPED SPRING, GAS, 250N, 265.5/100, 26TP,DAMPED CIRCLIP DX0. RA---ME DIN 6 SEE APPENDIX ROLLER, W/HOLDER NUT M6/D10X GUIDE, EXIT, ROLLER ACTUATOR, SAFETY, SWITCH Spare Parts Manual - Raptor+ Thermal 6/5

12 1- Spare parts T5 STAND Spare Parts Manual - Raptor+ Thermal 6/5 12

13 Spare parts Stand 1-5 Stand Pos. No 6 5 Specification 1 SEE APPENDIX BUSHING SEE APPENDIX BRACKET,ATTACHMENT,STAND BUSHING, 25-6, D5/50X1.6 6 SEE APPENDIX STOPPER D120X GASKET, D1/33/ BUSHING, TRAPEZOID, D0X NUT, LEG, ADJ.TRAPEZOID 36-KM LEG, TRAPEZOID, D0, METAL LEG, TRAPEZOID Spare Parts Manual - Raptor+ Thermal 6/5

14 1-6 Spare parts T5 STAND CLOSED Spare Parts Manual - Raptor+ Thermal 6/5 12

15 Spare parts Stand, closed 1- Stand, closed Pos. No 6 5 Specification LATCH, SWELL FOR PANEL, SIDE, STAND BRACKET, LATCH 3 SEE APPENDIX SEE APPENDIX Spare Parts Manual - Raptor+ Thermal 6/5

16 1- Spare parts T52 EXIT TABLE Spare Parts Manual - Raptor+ Thermal 6/5 12

17 Spare parts Exit, table 1- Exit, table Pos. No 6 5 Specification EXTENSION, TABLE, EXIT TABLE, EXIT BRACKET, TABLE, EXIT SUPPORT, TABLE, EXIT LINCH PIN D1X.5, PLATED YELLOW EDGE, PROFILE, TABLE, EXIT Spare Parts Manual - Raptor+ Thermal 6/5

18 1-10 Spare parts T53 FEED TABLE Spare Parts Manual - Raptor+ Thermal 6/5 12

19 Spare parts Feed table 1- Feed table Pos. No 6 5 Specification TABLE, FEED SUPPORT, TABLE, FEED PIN, GUIDE, TABLE, FEED NUT M6/D10X PANEL, FRONT, COMMON GUIDE, ENT, UP ROLLER, W/HOLDER STOP, EMERGENCY BRACKET, SENSOR, INPUT SWITCH, ASSY SCR M6X30 HE ELZ Spare Parts Manual - Raptor+ Thermal 6/5

20 1-12 Spare parts T5 HANDSHOWER AND CONTAINER LEVEL SENSORS Spare Parts Manual - Raptor+ Thermal 6/5 12

21 Spare parts Handshower 1-13 Handshower Pos. No 6 5 Specification HOLDER, PIPE D GASKET, EPDM, SHORE0, 2X1X FITTING, HANDSHOWER HOSE, 1/2"X3/"RGX2.5M GASKET, FIBER, ½", D1X12.5X FIT. VALVE, BALL ½" MA/FE CHECKVALVE, DW1/DN10GF JET, SHOWER, RAPTOR HOLDER, PIPE, D16, W.LOCK Spare Parts Manual - Raptor+ Thermal 6/5

22 1-1 Spare parts B A C A C B T61 PUMP/CIRCULATION Spare Parts Manual - Raptor+ Thermal 6/5 12

23 Spare parts Pump / circulation 1-15 Pump / circulation Pos. No 6 5 Specification STANDPIPE O-RING D20X SPRING, STANDPIPE D30X BRACKET, DRAIN, OVERFLOW STANDPIPE, DEV BUSHING, SPRING SPRING, D12.5, T1.6, L1, K SPRING, SILICONE, SPRAY SWITHC, FLOAT, SENSOR, 15KOhm Res HOSE Y 3/" CLAMP, CABLE 1" TP.330 WH PL HOLDER, PIPE, D16, W.LOCK VALVE, SOLENOID, D13.5, 15L FOR TAP WATER VALVE,SOLENOID, D13.5, 3,3L RECIRCULATION HOSE, PUMP, MD-15, CIRC. WASH DRAIN VALVE ½" FILTER, BOTTOM. 1 SEE APPENDIX O-RING FOR FILTER CARTRIDGE O-RING D2.X FILTER, TOP FITTING, ELBOW, SWIVEL, ¾" 2 2 NUT, UNION, MALE, 3/"RG X X00000 X00000 O-RING, 15. X CARTRIDGE, HEATER, 1000W, W CABLE FIT.HOSE 16X16 GS TUBE, CIRCULATION, MODIFIED TUBE, CIRCULATION, MODIFIED FITTING, Y, O-RING D5.0X2.5 EPDM 12 Spare Parts Manual - Raptor+ Thermal 6/5

24 1-16 Spare parts B A C A C B T61 PUMP/CIRCULATION Spare Parts Manual - Raptor+ Thermal 6/5 12

25 Spare parts Pump / circulation 1-1 Pump / circulation Pos. No 6 5 Specification FITTING, BUSHING, 3/"RGXD SENSOR, TEMP NTC (0mm CABLE) HOSE, ELBOW 0, MODIFIED PUMP, CIRCULATION, MEDIUM HOSE, ELBOW, 0, MODIFIED PUMP, CIRCULATION, LOW NUT, M16, SWITCH, FLOAT O-RING D16.3X2. FPM PUMP, BELLOW, KBR-3X, W.PLUG TUBE, CIRCULATION, MODIFIED FITTING, TEE, HOSE, D12, ACETAL TUBE, CIRCULATION, MODIFIED FITTING, REDUCTION, HOSE, D12XD10, GRS FIT.TEE, HOSE D10X0' TS PUMP, OSCILLATION, 26W BRACKET, PUMP, REPL./OSC PUMP, BELLOW, KBR-2XAU3M, WITH PLUG FITTING, INLET, PUMP FITTING, OUTLET, PUMP FITTING, NUT, PUMP VALVE, POPPET, ASSEMBLY, PUMP, BELLOW O-RING, ASSEMBLY, PUMP, BELLOW TUBE, SUCTION, DEV/GUM SENSOR, LEVEL, 2-PIN, REPLENISH/WASTE TUBE, SUCTION, D/DL VALVE, CHECK 1/" CONN. RECEPT. MINIFIT Spare Parts Manual - Raptor+ Thermal 6/5

26 CLEAR PVC BLUE PVC CLEAR PVC 1-1 Spare parts BLACK EPDM BLACK EPDM CLEAR PVC RED PVC Ø20 Ø2 Ø2 Ø Ø1 Ø1 Ø T55 HOSES AND CLAMPS Spare Parts Manual - Raptor+ Thermal 6/5 12

27 Spare parts Hoses and clamps 1-1 Hoses and clamps Pos. No 6 5 Specification HOSE 1/2", REINFORCED (PER M) HOSE, RUBBER, 1X.5MM, EPDM, BLACK HOSE, RUBBER, D16XMM, EPDM, BLACK HOSE, D16 MM, REINF. (PER M HOSE, PVC, X13, BLUE HOSE, PVC, X13, RED HOSE,D10/1MM,PVC,CLEAR (PER M) CLAMP, HOSE, D CLAMP, HOSE, D CLAMP, HOSE D CLAMP, HOSE D-1mm CLAMP, HOSE D-1mm Spare Parts Manual - Raptor+ Thermal 6/5

28 1-20 Spare parts T60 DRIVE Spare Parts Manual - Raptor+ Thermal 6/5 12

29 Spare parts Drive 1-21 Drive Pos. No 6 5 Specification GEAR, Z22, M2, LEFT BEARING, DRIVE O-RING D21X1.5 EPDM CLIPS, R-SHAPE, D2.5X GEAR, CONICAL, Z20,M1.5,D SHAFT, DRIVE, BRUSH,WASH BEARING, DRIVE, BRUSH O-RING D20.2X2.62 EPDM GEAR, CONICAL, Z30(20), M GEAR, Z26, M2, D GEAR, Z16, M2, D MOTOR, AF V W. SENSOR GEAR, Z1, M SHAFT, DRIVE, BRUSH, DEV BRACKET, BEARING SHAFT, GEAR GROMMET, V-SEAL GEAR, Z16, M WORM, LEFT, Z2, M2, D GROMMET, V-SEAL VA 12 (FPM) O-RING, D1.1x SUPPORT, SEAL, BEARING, BRUSH GEAR, Z26, M2, D SHAFT, DRIVE, MAIN SHAFT,INTERMEDIATE WHEEL DRIVE, MAIN, COMPLETE GEAR, Z1, M2, D SHAFT, GEAR, W. O-RING SHAFT, GEAR, BRUSH, W. O-RING GEAR Z13 D10/2X6 M=2 12 Spare Parts Manual - Raptor+ Thermal 6/5

30 1-22 Spare parts T DEVELOPER Spare Parts Manual - Raptor+ Thermal 6/5 12

31 Spare parts Developer 1- Developer Pos. No 6 5 Specification BRACKET, ROLLER CIRCLIP, A12-, DIN1 A ROLLER, PUR, D30, HEAVY, ST SHAFT, ROLLER, D LID, CONDENSATION, DEV HANDLE, BLACK 5 3 ROLLER, SH30, STRAIGHT, WITH GEAR 60 ROLLER, SH0, ROLLER, SH 0, 50, BULGED TUBE, SPRAY, DEV, REAR GUIDE, DEV, REAR SEE APPENDIX ROLLER, PUR, D BEARING, ROLLER, RIGHT BEARING, ROLLER, LEFT BEARING, BRUSH, LEFT O-RING D22.1X TUBE, SPRAY, DEV, FRONT GUIDE, DEV, FRONT ROLLER, RUBBER, D BUSHING, SUPPORT, TUBE BEARING, BRUSH, RIGHT BEARING, ROLLER, SNAP, BLACK GEAR, Z1, M2, D12, B GUIDE, PLATE, GEAR NUT, M VALVE, TUBE, SPRAY O-RING 13.3x2. EPDM CLIPS, R-SHAPE, D2.5X TUBE, COOLING 12 Spare Parts Manual - Raptor+ Thermal 6/5

32 1-2 Spare parts T DEVELOPER Spare Parts Manual - Raptor+ Thermal 6/5 12

33 Spare parts Developer 1-25 Developer Pos. No 6 5 Specification NUT, COOLING, D12 31 X X O-RING 12 x BEARING, ROLLER, GUIDE BEARING, ROLLER, WHITE, 13 Kg SPRING, D12.5, T1.6, L1, K SPRING, SILICONE, SPRAY BUSHING, SPRING SHELL, BEARING BEARING, ROLLER, LOWER SPRINGLOAD GUIDE, SILICONE 0 315FJ FJ0055 CIRCLIP, STAINLESS BEARING, ROLLER, DARK GREY, 6 Kg 2 SEE APPENDIX 3 SEE APPENDIX Spare Parts Manual - Raptor+ Thermal 6/5

34 1-26 Spare parts T63 WASH Spare Parts Manual - Raptor+ Thermal 6/5 12

35 Spare parts Wash 1-2 Wash Pos. No 6 5 Specification BEARING, ROLLER, SNAP, BLACK GEAR, Z1, M2, D12, B GUIDE, PLATE, GEAR O-RING 13.3x2. EPDM VALVE, TUBE, SPRAY NUT, M CLIPS, R-SHAPE, D2.5X ROLLER, SH30, STRAIGHT, WITH GEAR 60 ROLLER, SH0, ROLLER, SH 0, 50, BULGED TUBE, SPRAY, WASH, REAR, COMPLETE BRUSH, D0, WITH GEAR ( BLACK BRUSH ) ROLLER, PUR, TUBE, D TUBE, SPRAY, WASH, FRONT, DB. ROW SPRING, D12.5, T1.6, L1, K SPRING, SILICONE, SPRAY BEARING, ROLLER, GUIDE O-RING D22.1X BUSHING, SUPPORT, TUBE BUSHING, SPRING BEARING, BRUSH, RIGHT BEARING, ROLLER, WHITE, 13 Kg BEARING, ROLLER, LOWER, SPRINGLOAD SHELL, BEARING Spare Parts Manual - Raptor+ Thermal 6/5

36 1-2 Spare parts T6 GUM Spare Parts Manual - Raptor+ Thermal 6/5 12

37 Spare parts Gum 1-2 Gum Pos. No 6 5 Specification BEARING, ROLLER, SNAP, BLACK GEAR, Z1, M2, D12,B GUIDE, PLATE, GEAR CLIPS, R-SHAPE, D2.5X BEARING, ROLLER, DISTR., GUM BEARING, ROLLER, WHITE, 13 KG, COMPLETE BUSHING, SPRING SPRING, D12.5, T1.6, L1, K SPRING, SILICONE, SPRAY ROLLER, SH30, STRAIGHT, WITH GEAR 60 ROLLER, SH0, ROLLER, SH 0, 50, BULGED TUBE, GUM ROLLER, PUR, D GUIDE, GUM BEARING, ROLLER, LOWER, SPRINGLOAD Spare Parts Manual - Raptor+ Thermal 6/5

38 1-30 Spare parts T65 DRYER Spare Parts Manual - Raptor+ Thermal 6/5 12

39 Spare parts Dryer 1-31 Dryer Pos. No 6 5 Specification HOUSING, FAN/HEATER CAPACITOR, 2uF FAN, 2TRE15 W PLUG HEATER 2x50W W.PLUG COVER, FAN, HEATER GEAR, Z1, M2, D12, B COVER, DRYER, COMPLETE CLIPS, R-SHAPE, D2.5X BEARING, ROLLER, SNAP WHEEL, RUBBER, D GUIDE, ROLLER, D GUIDE, ROLLER, D AIRDUCT, UPPER AIRDUCT, LOWER GRID, FAN INCL.TAP BRACKET, GUIDE, HEATER GUIDE, DRYER SENSOR, TEMP THERMISTOR,PLASTIC SWITCH, ASSY BRUSH, ANTISTATIC BEARING, ROLLER, WHITE, 13 KG, COMPLETE BEARING, ROLLER, LOWER, SPRINGLOAD Spare Parts Manual - Raptor+ Thermal 6/5

40 1-32 Spare parts T66 ELECTRICAL Spare Parts Manual - Raptor+ Thermal 6/5 12

41 Spare parts Electrical 1-33 Electrical Pos. No 6 5 Specification Cable spare part numbers can be found in the electrical diagram which is placed in Appendix A in the processor's Service Manual SWITCH, INTERLOCK COOLING, FAN BAR, PVC, D30X BRACKET, CABINET, EL PLUG, FEMALE, -POL BRACKET, MMI PANEL KIT, SPARES, MMI, TFT BOTTOM, BOX, FWB SPACER, M6X35+10, TP.DI BLOCK, TERMINAL, W. BRACKET FUSE F, 6.3A RELAY, HPFI 0A/30mA 00V -POL BOX, TOP SWITCH, DISCONNECT, -CIRCUIT, 32A FUSE F10, 2A GLAND, CABLE, ST-M 32x PLATE, END, ELBOX RIGHT MPU PSU, AC>DC, 0-2, 225, SEALED SPACER, M3x5+35, BN SPACER MX+10 TP.DI PLATE, END, ELBOX RIGHT HPU/HCU TOP, BOX EL PROFILE, EDGE TP.DX 2P PLATE, END, ELBOX, LEFT PCB, PCU, SPAREPART PCB, FUP PCB, SYSTEM-ON-MODULE, LINUX PCB, GNUC-II, MIO, SPARES PLATE, END, ELBOX, GNUC I FUSE F1-F6, 15A 12 Spare Parts Manual - Raptor+ Thermal 6/5

42 1-3 Spare parts T66 ELECTRICAL Spare Parts Manual - Raptor+ Thermal 6/5 12

43 Spare parts Electrical 1-35 Electrical Pos. No 6 5 Specification Cable spare part numbers can be found in the electrical diagram which is placed in Appendix A in the processor's Service Manual FUSE F6-F, 1AT Spare Parts Manual - Raptor+ Thermal 6/5

44 1-36 Spare parts Spare Parts Manual - Raptor+ Thermal 6/5 12

45 Appendix A: Additional spare parts 2-1 Appendix A: Additional spare parts Some of the spareparts shown on the ISO-metric drawings in Part 1 have no sparepart number and specification. The sparepart numbers and specification for those parts are listed below. The page and position numbers refer to the page and position numbers used in Part 1. When ordering spare parts please state carefully the spare part number, the specification and the number of items wanted before you send your order. Pos.No 6 5 Specification Page 1-2 (Panels): PANEL, FENDER, RIGHT, POLYMER FENDER, LEFT PANEL, TOP, HINGED COVER, DRYER Page 1- (Stand): PANEL, FRONT, STAND RAIL, STAND PANEL, REAR, STAND Page 1-6 (Stand, closed): PANEL, SIDE, LEFT, STAND PANEL, RIGHT, STAND Page 1-1 (Pump / circulation): INSERT, FILTER 50MY Page 1-32 (Developer) BRUSH, D0, WITH GEAR, PP 0.10 (WHITE BRUSH) BRUSH, D0, WITH GEAR, PP 0.05 (BLACK BRUSH) 12 Spare Parts Manual - Raptor+ Thermal 6/5

46 2-2 Appendix A: Additional spare parts Pos.No 6 5 Specification Page 1-3 (Developer) ROLLER, EPDM RUBBER, SH30, GREY, WITH GEAR ROLLER, SILICONE, SH0, BLACK, WITH GEAR ROLLER, EPDM RUBBER, SH30, GREY, WITH GEAR ROLLER, SILICONE, SH0, BLACK, WITH GEAR Spare Parts Manual - Raptor+ Thermal 6/5 12