for Produced Water Treatment Applications June 2014 Business Centre High Speed Separators

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2 Disc Stack Centrifuges for Produced Water Treatment Applications June 2014 Alfa Laval Tumba, Sweden Business Centre High Speed Separators Joakim Johansson

3 Agenda Separation theory with disc stack centrifuge Produced water process Produced water products Alfa Laval Slide 3

4 Agenda Separation theory with disc stack centrifuge Produced water process Produced water products Alfa Laval Slide 4

5 Improving separation efficiency Redesigning the vessel 1 Separation by density difference 2 3 1g Slide 5

6 Improving separation efficiency From gravitational to centrifugal force Centrifugal separation vessel with ithdisc-stack >5000 g Slide 6

7 Slide 7

8 Ahigh-efficiency solution Equivalent settling area of disc-stack centrifuges up to m 2 (55 football fields) Alfa Laval Slide 8

9 Performance comparison Different solutions DISC-STACK STACK CENTRIFUGES HYDROCYCLONES FLOTATION CELLS Droplet size, µm

10 Agenda Separation theory with disc stack centrifuge Produced water process Produced water products Alfa Laval Slide 10

11 Well proven, dependable technology Alfa Laval Slide 11

12 Alfa Laval Order Reference List Produced water, drain water, slop water Year Project End user Qty Qy Equipment Location Application 1989 Oseberg C Hydro 2 OFPX 517 Norway Drain water 1990 Brage Hydro 2 OFPX 517 Norway Drain water 1991 Heidrun Statoil 2 OFPX 517 Norway Drain water 1991 Tyra East Maersk 2 OFPX 517 Denmark Produced d water 1991 Tyra West Maersk 2 OFPX 517 Denmark Produced water 1992 Troll Phase 1 Statoil 2 OFPX 413 Norway Produced water 1992 Troll Phase 1 Statoil 2 OFPX 517 Norway Drain water 1993 Tyra West Maersk 1 OFPX 717 Denmark Produced water 1993 Sleipner West Statoil 2 OFPX 517 Norway 1994 K-7 NAM 1 OFPX 413 Netherlands 1994 Troll Land Statoil 2 OFPX 413 Norway 1994 Tyra East Maersk 1 OFPX 717 Denmark Produced water 1994 L-13 NAM 1 OFPX 413 Netherlands 1995 Ekofisk Phillips 2 OFPX 717 Norway Drain water, produced water 1995 Tyra West Maersk 1 OFPX 717 Denmark Produced water 1997 Varg Petrojarl 2 OFPX Lufeng FPSO Bluewater 1 OFPX 510 China Slop water 1998 Åsgard B Statoil 3 OFPX 517 Norway Drain water,,produced water Slide 12

13 Alfa Laval Order Reference List Produced water, drain water, slop water Year Project End user Qty Equipment Location Application 1998 Kollsnes Statoil 2 OFPX 413 Norway 1998 Beryl Alpha Mobil 3 OFPX 717 UK Produced water 1998 Xijiang 30-2 Phillips/CNOOC 1 OFPX 413 China 1999 North Rankin A Woodside 1 OFPX 517 Australia Produced water 2008 North Rankin A Woodside 1 OFPX 517 Australia Produced water 2009 SAR SAR 1 OFSX 610 Norway 2009 USAN FPSO Total 2 OFPX 517 Nigeria Slop water 2010 Astrakhan Gazprom 3 OFPX 413 Russia Produced water 2010 OSX-1 FPSO OSX 1 OFPX 413 Brazil Slop water 2010 SAR SAR Corre 1 OFSX 610 Kuwait 2010 SAR SAR 1 OFSX 610 Norway 2011 Knarr FPSO Teekay 2 OFPX 413 Norway Slop water 2012 Hebron ExxonMobil 2 OFPX 413 Canada Slop water 2012 Daqing Daqing Oilfield 1 OF 700 China Produced water 2013 Piranema FPSO Teekay Sevan 2 OFPX 413 Brazil Slop water 2013 Aasta Hansteen Statoil 2 OFPX 413 Norway Drain water 2013 Aasta Hansteen Statoil 2 OFPX 413 Norway Produced water 2013 Heimdal Statoil 2 OF 500 Norway Produced water 2013 Martin Linge Total 1 OFPX 413 UK Drain water Slide 13

14 Disc stack centrifuge designs Traces of solids Low solids content High solids content Solids-retaining Solids-ejecting, Solids-discharging Manual removal automatic Continuous solids of solids Intermittent solids discharge discharge Alfa Laval Slide 14

15 Produced water process Alfa Laval Slide 15

16 Produced water process Untreated feed PD-pump Strainer Off spec. water Treated water Operating water Instrument air Treated oil Sludge Sludge tank Sludge pump Alfa Laval Slide 16

17 Typical system Produced water intermittent discharge Dual Basket strainer X pcs Centrifuge Valves & Instruments Sludge handling system Sludge tank Sludge pump CIP system CIP tank CIP pump Valves Local control system Alfa Laval Slide 17

18 Agenda Separation theory with disc stack centrifuge Produced water process Produced water products Alfa Laval Slide 18

19 Disc stack centrifuge range Nominal max particle size 0,5 mm CHPX 404 L 15 l/hr solids PureBilge 60 l/hr solids Intermittent solids discharge CHPX 810 OFPX l/hr solids 350 l/hr solids OF l/hr solids Continuous solids Discharge Nozzle centrifuge OF 700 OFX 5 OFX l/hr solids 2 m3/hr solids 6 m3/hr solids OFX 40 8 m3/h solids max. capacity (m3/h) Alfa Laval Slide 19

20 PX-series product family Intermittent discharging centrifuges OFPX 413 OF 500 OF m3/h (max.) 50 m3/h (max.) 70 m3/h (max.)

21 OFX-series product family Continuous solids Discharge OFX5 OFX20 OFX40 15 m3/h (max.) 170 m3/h (max.) 300 m3/h (max.) 6 tons 8 tons 12 tons 4.5 x 2.2 x 3.5 m 3.5 x 3.2 x 2.7 m 4.5 x 3.5 x 4.2 m

22 Oil & Gas test units For performance demonstration OFPX 413 Capacity 5 to 25 m 3 /h For ATEX zone 1 or 2 OFX5 Capacity 5 to 15 m 3 /h For Ex zone 1 or 2

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