Cast Carbon and Low Alloy Steel Valves

Size: px

Start display at page:

Download "Cast Carbon and Low Alloy Steel Valves"

Kerrie McDowell
5 years ago
Views:

1 Cast Carbon and Low Alloy Steel Valves ASME Class 1///900/1/0 Gate, Globe and Check Valves, Bolted Bonnet esign PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21)

..8 KITZ Low Emission Service Valves...9 esign Features of KITZ Gate Valve Wedges.

2 INEX Profile of KITZ Cast Steel Valves...1 Standard Product Range...2 Standard Seat Material and Construction... Product Codg... General esign Specifications... Valve Shell... Valve Trim...5 Mountg of Seat Rgs...6 Bonnet...6 Contact Face of Flanges...7 NACE Valves...7 Inspection and Warranty Policy of KITZ Corporation...8 Typical KITZ Inspection Flow...8 KITZ Low Emission Service Valves...9 esign Features of KITZ Gate Valve Wedges...10 Valve Specifications Class Product Code Valve Type Construction Page SCLS SCLS SCLS 900SCLS 1SCLS 0SCLS 1SCJS SCJS SCJS 900SCJS 1SCJS 0SCJS 1SCOS SCOS SCOS 900SCOS 1SCOS 0SCOS Care for andlg Valves...0 Pressure-Temperature Ratgs...1 The products troduced this catalog are all covered by the ISO 9001 certification awarded KITZ Corporation 1989, the earliest the valve dustry. Gate Gate Gate Gate Gate Gate Globe Globe Globe Globe Globe Globe Check Check Check Check Check Check B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.B., O.S.&Y. B.C. B.C. B.C. B.C. B.C. B.C KITZ Ina Plant, Japan (ISO 9001 certified) PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com KITZ Corporation of JIANGSU KUNSAN

KITZ s wide product range helps customers save on procurement costs by reducg the number of suppliers.

ppm limit on external leakage of toxic gases and chemicals from valves and other plant equipment.

KITZ s low emission service valves offered hydrocarbon and chemical dustries a realistic and timely solution.

3 KITZ s wide product range helps customers save on procurement costs by reducg the number of suppliers. It has recently been expanded with the troduction of low emission service valves that exceed the US federal environment protection requirement of a ppm limit on external leakage of toxic gases and chemicals from valves and other plant equipment. Every customer is tryg hard to improve their plant life cycle by targetg valve matenance problems as an essential management program. KITZ s low emission service valves offered hydrocarbon and chemical dustries a realistic and timely solution. To compliment its state-of-the-art production system and facilities, KITZ has coitted itself to quality assurance management to an extent unparalleled the valve dustry. Its aggressive employment of quality management was confirmed by the Bureau Veritas Quality International of London when they chose KITZ for their premiere presentation of the ISO 9001 certification 1989, the earliest the valve dustry. Profile of KITZ Cast Steel Valves Valve machg Field applications 1 Field applications 2 PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 01

4 Gate Globe Swg Check Standard Product Range KITZ Cast carbon Steel Valves, RF-flanged* (1), Bolted Bonnet esign esign Standard Valve ASME Type Class P-T Wall Ratg Thickness Material * (2) Shell * () Trim API WCB F6/F BS 11 ASME API WCB F6/F B16. BS WCB API or BS 1868 A105 F6/F Nomal 1 1 / / Page Code * () 1SCLS SCLS SCLS 900SCLS 1SCLS 0SCLS 1SCJS SCJS SCJS 900SCJS 1SCJS 0SCJS 1SCOS SCOS SCOS 900SCOS 1SCOS 0SCOS *(1): Butt-weldg end available as an option. Refer to Contact Faces of Flanges on Page 7. *(2): For special shell materials, refer to Valve Shell on Page. *(): For special trim materials, refer to Valve Trim on Page 5. *(): Nomal size larger than 6 are available for special orders. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com For KITZ pressure-seal carbon steel valves, Contact KITZ Corporation

5 Valve Type Gate Globe Standard Seat Material and Construction KITZ Product Code 1SCLS, SCLS SCLS 900SCLS, 1SCLS, 0SCLS 1SCJS, SCJS SCJS 900SCJS, 1SCJS, 0SCJS 1SCOS, SCOS Swg SCOS Check :1Cr isc 900SCOS, 1SCOS, 0SCOS :Cast Steel isc-1cr eposited Seats :Steel Seats-ardfaced and Welded PROUCT COING Part isc Seat isc Seat isc Seat isc Seat isc Seat isc Seat isc Seat isc Seat isc Nomal 1 1 / /2 Seat G- 1 SC LS6CY 1 ASME pressure class: 1 through 0 2 Shell material code: Carbon and low alloy steel are always identified as SC :Steel isc-1cr eposited Seats :irectly eposited ardfacg Other valve specifications: L S 6C Y a b c b a Valve type code: L: Gate valve J: Globe valve O: Swg check valve b Seat material/mountg: Code S S Y isc Seat Seat Material Material 1Cr F F F : Special shell material code Type of Mountg Refer to Page c Special shell material: No code is required for WCB. Refer to Valve Shell Material on Page, for special shell materials. Type of end connection: No code is required for RF-flanged ends W: Butt-weldg ends. Refer to Contact Face of Flanges on Page 7. 5 Type of valve operation: No code is required for manual handwheel operation. G : Gear operation. E : Electric actuator operation. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 0

6 General esign Specifications Items Shell wall thickness and general valve design Pressure-temperature ratgs Face-to-face dimensions End-to-end dimensions End flange dimensions contact facg Weldg end dimensions *MSS SP- for Nomal size 22 and ASME B16.7 Series B for Nomal size 26 and larger, for end flange dimensions. Valve Shell ASTM Specification A216 WCB A217 WC1 A217 WC6 A217 WC9 A217 C5 A217 C A52 LCB A52 LCC A52 LC1 A52 LC2 A52 LC Material esignation Carbon steel C 1/2 Mo 11/ Cr 1/2 Mo 21/ Cr 1Mo 5Cr 1/2 Mo 9Cr 1Mo Carbon steel Carbon steel C 1/2 Mo 21/2 Ni 100 1/2 Ni 1 American Std. API ASME B16. ASME B16.10 ASME B16.5* ASME B16.25 Workg Temperature* F ( C) 1000 (58) Maximum 1100 (59) Maximum 1 (69) Maximum ( 6) Mimum 75 ( 59) Mimum 100 ( 7) Mimum 1 ( 101) Mimum KITZ Low Temperature Service Valves British Std. BS 11 (Gate valve) BS 187 (Globe valve) BS 1868 (Check valve) BS 1560 BS BS 1560 BS 11 (Gate valve) BS 187 (Globe valve) BS 1868 (Check valve) Besides ASTM A216 WCB, the standard material, KITZ cast steel valves are optionally available with the materials listed below: KITZ code For ASTM A51 Austenitic Staless Steel Valves, refer to KITZ Cat.No.E-1. *Refer to ASME B16. for details of ASTM A216, A217 and A52 Pressure-temperature ratgs. (See page 1 for A216 and A217) The mimum workg temperatures of ASTM A52 are based on ASME B1.. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com KITZ Corporation offers Class 1, and API design low alloy steel valves for low temperature service down to -1 F (-101 C). etailed design formation is available on request. 1C 6C 9C 5C C BL CL 1L 2L L 0

7 Valve Trim API and BS 11/187/1868 specify the followg valve component parts as the valve trim: escription isc seat surface seat surface Bonnet bush (Backseat) Stem Others Specified by *Available optionally. isc seats and body seats *Available optionally. F: Co-Cr-W Alloy (Stellite No.6) deposit Gate Valve Internal small parts API BS 11 Globe Valve Stems and bonnet bushg (backseat bushg) ASTM A182 (F6a) is our standard material for stems and bonnet bushg. The other materials cludg ASTM A182 (F0), A182 (F16), Monel and Alloy are available on your specific request. Lock nut BS 187 Check Valve ge P BS 1868 Followg trims specified API, Table 1, are available from KITZ either as our standard or at your option. Composition of combation trims which employ different seatg surface materials for disc seats and body seats, shall be arranged at the manufacturer s discretion, unless specified advance. Combation number *.* 1.* Material description F / F 1Cr / F Ni-Cu alloy (Monel) / F 18Cr-8Ni-Mo (16) / F 19Cr-29Ni (Alloy ) / F Brell hardness B m. B m. / B m. Not specified / B m. Not specified / B m. Not specified / B m. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 05

Mountg of Seat Rgs seat rgs of KITZ cast steel valves are mounted on the valve body by seal weldg as shown the typical examples of gate valves illustrated below.

Specify your own method of mountg, notg your purchase orders with adequate KITZ product code numbers.

8 Mountg of Seat Rgs seat rgs of KITZ cast steel valves are mounted on the valve body by seal weldg as shown the typical examples of gate valves illustrated below. Unless specifically requested advance, mountg of body seat rgs shall be made at the manufacturer's discretion. Specify your own method of mountg, notg your purchase orders with adequate KITZ product code numbers. KITZ Product Code SCLS SCJS SCLS (API Trim8) Co-Cr-W ard Faced Seal Weldg For KITZ cast steel valves made of ASTM A216 WCB, the standard shell material, disc seats and body seat rgs shall be provided as follows. (Refer to Page for Product Codg) SCOS (Gate) (Globe) (Check) SCLSY (Gate) SCJSY (Globe) SCOSY(Check) Standard isc Seat F6a or WCB + 1Cr or A Cr or CA15 A105 + F* or WCB + F* or CA15 + F* * Co-Cr-W AIloy deposited for hard facg. **Co-Cr-W Alloy is directly deposited on valve body for hard facg. KITZ Product Code 900SCJS, 900SCJSY, 1SCJS, 1SCJSY, 0SCJS and 0SCJSY globe valves employ this hard facg. Bonnet Standard Seat A105 + F* or A106 Gr. B + F* or AISI F* or irect F** A105 + F* or A106 Gr. B + F* or AISI F* or irect F** Mountg of Seat Rgs Seal Welded or irect F** Seal Welded or irect F** ependg on class ratgs and servicg conditions, followg gasket materials are available for body/bonnet flange gaskets of KITZ cast steel valves. Specify your gasket material purchase order. Material Corrugated metal with flexible graphite Rg jot metal Spiral wound metal, flexible graphite filled Staless steel serted flexible graphite Note: Refer to Page 9 for bonnet gaskets used for KITZ Iow emission service valves. SCLSY (API Trim5) Co-Cr-W ard Faced Co-Cr-W ard Faced Seal Weldg Class PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 06

9 Contact Face of Flanges ASME B16.5 specifies several different types of contact face of flanges as illustrated below. Among them, KITZ cast steel valves employ 0.06 RF for Class 1 and, and 0.25 RF for higher pressure classes with an optional employment of rg-jot contact. RF*: Raised Face M/F**: Male-Female T/G ***: Tongue & Groove contact surface fish of end flanges as well as body-bonnet flange very much depends on the materials selected for flange gaskets. NACE Valves Valve /bonnet isc isc seat Gland Stem Bonnet bushg seat surface Bonnet bolts Bonnet nuts ASTM Specification A216 WCB A216 WCB or AISI Type 10 or A217 CA15 *1Cr deposit or AISI Type 10 *AISI Type 10 F** A19 B7 A19 B7M A19 2 A19 2M Flat Face Small M/F** 0.06 RF* Large M/F** 0.25 RF* Small T/G*** NACE ardness RC 22 (27 B) B RC 22 RC 22 Rg Jot Large T/G*** For servicg sour gases or other ydrogen Sulfide bearg hydrocarbon fluids, KITZ offers NACE valves made of component materials specially heat-treated and hardness-controlled comformity with NACE MR010, KITZ Standard, or optionally NACE MR0175 Standard. Typical NACE material configuration is shown below for KITZ cast steel gate valves. A note should be taken on the fact that NACE hardness requirement conflicts with the valve trim. KITZ NACE steel valves are available only as a specified option. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com *ouble tempered. (Three step process) **Co-Cr-W Alloy deposited for hard facg. 07

10 Inspection and Warranty Policy of KITZ Corporation Every piece of KITZ cast carbon and low alloy steel valves is subjected to 100% pressure tests, accordg to API 598 requirements. Manufacturer s material test reports and spection certificates are available on your request, while each valve is guaranteed for months after placement service, but not exceedg 18 months after shipment from the factories of KITZ Corporation. Various tests and pections of valves made by KITZ Corporation clude the followg. Unless otherwise specified, all KITZ cast steel valves shall be subjected to these testg or spection methods and evaluation criteria. Typical KITZ Inspection Flow Castg Machg Assembly Material Inspection Every Charge Test/Inspection Item Chemical composition analysis Mechanical property test Pressure tests Radiographic spection Wet magnetic particle spection Liquid penetrant spection Low temperature impact test imensional spection Visual spection Emission test* *Applicable to low emission service valves. Random Non- estructive Inspection 100% imensional Inspection 100% Visual Inspection *Applicable to low emission service valves. ASTM A70 API 598 Method ASTM E12 / E9 ASTM E18 ASTM E1 ASTM E2 EPA Method 21 and KITZ Std. 100% imensional Inspection 100% Operational Inspection 100% Visual Inspection 100% Pressure Tests Random Emission Test* Coatg Markg Packagg 100% Visual Inspection Evaluation Relevant ASTM Stds. Relevant ASTM Stds. API 598 ASME B16. ASTM A52 Relevant Valve Stds. MSS SP-55 KITZ Std. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 08

KITZ Low Emission Service Valves In the United States, the Federal Clean Air Act was dramatically amended 1990, to realize the new environmental protection policy of a 95% reduction fugitive emission

11 KITZ Low Emission Service Valves In the United States, the Federal Clean Air Act was dramatically amended 1990, to realize the new environmental protection policy of a 95% reduction fugitive emission or leak levels of toxic gases and chemicals from plant equipment. Promulgated April, 199, the new law requires all plants handlg the toxic gas specified by the Environmental Protection Agency, to periodically monitor their plant equipment for detection of leaks exceedg ppm, and repair or replace all defective parts iediately. California has exceeded the Federal law with a state regulation requirg 100 ppm maximum leak level for an astonishg 99% reduction of such an environmental pollution for the Northern California Region after Our low emission valves, the proud fruits of several years of trial and error at our laboratory, are designed, engeered, manufactured and tested to now meet the 100 ppm maximum emission level. This is the standard specification North America for KITZ flanged and butt-weldg end carbon or low alloy steel valves rated Class 1, and. In other markets, all these low emission valves are optionally available. Major design considerations for havg upgraded our standard valves to the low emission performers are troduced below. Gland packg KITZ s origal SEALEVER flexible graphite packg set, consistg of dieformed flexible graphite rgs* and 2 braided flexible graphite rgs, combed with a spacer bush for Class and rated valves. *US Patent No & Other patents registered or pendg worldwide. Bonnet gaskets (cludg check valve cover gaskets) Class 1 : Flexible graphite sheet with staless steel sert or corrugated metal with flexible graphite and permeation protective barrier for low emission service Class : Spiral wound (flexible graphite filler and staless steel hoop) with a staless steel ner rg Class : Rg jot metal gasket iametrical terface clearance to 2 mils (0.5 to 0.8 ) : Stem to gland to 2 mils (0.5 to 0.8 ) : Stem to bonnet bushg to mils (0.1 to 0. ) : Gland to stuffg boxs Stem 16 to 2 RMS surface fish. Straightness and roundness are precision controlled accordg to KITZ design and manufacturg standards. Stuffg box Maximum 5 RMS surface fish. Cyldricity and verticality are precision controlled accordg to KITZ design and manufacturg standards. Plug gaskets for check valves Class 1/ : Flexible graphite sheet with staless steel sert and permeation protective barrier. Class : Spiral wound metal, flexible graphite filled Product identification Staless steel I plates with the letters LOW EMISSION orange are welded on the bonnet flanges. YRT Emission Test Results In addition to our -house lab tests and certifications by Lloyd s Register of Shippg, a third-party perfomance test was carried out on a KITZ nomal size 6 Class gate valve at Yarmouth Research and Technology, Mae, USA, accordg to one user s testg specifications. The test conditions cluded an unprecedented cycle operation of a 99% methane pressurized valve through thermal cycles at F (177), with the valve stem positioned horizontally to the ground, and the leak level was monitored at every 100 cycles, from an alumum foil housg sealed the valve gland area. In spite of these severe test conditions, the results were close agreement with fdgs from the tests made at our laboratory over the last several years. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 09

esign Features of KITZ Gate Valve Wedges (iscs) Among the four different shapes of wedge gates recognized by API Paragraph 5.6.1.

-shaped flexible wedges are featured with mechanical flexibility to adjust its own shape followg the shape of the body seats for tightly secured mutual contact.

Operational torque is smaller, seat wear is less and valve closure is tighter when -shaped flexible wedges are provided.

12 esign Features of KITZ Gate Valve Wedges (iscs) Among the four different shapes of wedge gates recognized by API Paragraph and , KITZ has adopted solid wedges for smaller valves such as nomal size 2 to of Class 900/1/0 gate valves, and flexible wedges for all other sizes of all pressure classes. -shaped flexible wedges are featured with mechanical flexibility to adjust its own shape followg the shape of the body seats for tightly secured mutual contact. This is paticularly important when larger gate valves service extremely high pressure and temperature, where temporary deformation of the valve body always occurs. Operational torque is smaller, seat wear is less and valve closure is tighter when -shaped flexible wedges are provided. Solid wedge Flexible wedge eavily designed KITZ wedge gates are forged or cast solid, sgle piece of steel without any weldg work. Specially heat-treated wedges are firmly coupled with tegral T-head of the valve stems, which are also ruggedly designed and specially heat-treated for the highest possible durability of stem to wedge connection. API Paragraph particularly emphasizes the importance of the mechanical strength of this connection. As another unique feature, KITZ wedge gates are designed for always accurately mataed concentricity and carefully lapped for leakfree contact. Side View Front View Stem-to-Wedge Connection PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 10

13 PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21)

14 Class1 Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Flexible wedge. imensions Nomal 1 1 / SCLS /2 (open) Buttweldg End Gear Operation Optional for Nomal 1 to 2 Standard for 26 & Iarger 10 G-1SCLS Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel 2 1SCLS W1SCLS Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

15 Class Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Flexible wedge. imensions Nomal 1 1 / SCLS /2 (open) 100 Buttweldg End Gear Operation Optional for Nomal to 2 Standard for 26 & Iarger 10 G-SCLS 1 16 SCLS WSCLS Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

16 Class Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Flexible wedge. imensions Nomal SCLS / (open) Buttweldg End Gear Operation Optional for Nomal 8 to 18 Standard for & Iarger 6 8 G-SCLS 10 1 Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple 16 SCLS WSCLS Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 1

17 Class 900 Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Solid wedge (Nomal 2 to ) or Flexible wedge (Nomal 6& larger). imensions Nomal 2 900SCLS (open) Buttweldg End Gear Operation Optional for Nomal 6 to Standard for 1 & Iarger 8 G-900SCLS 900SCLS W900SCLS Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 15

18 Class1 Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Solid wedge (Nomal 2 to ) or Flexible wedge (Nomal 6& larger). imensions Nomal 1SCLS / (open) Buttweldg End Gear Operation Optional for Nomal 6 to Standard for 1 & Iarger G-1SCLS Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel 1SCLS W1SCLS Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 16

19 Class 0 Cast Carbon Steel Gate Valve Bolted bonnet, Outside screw-and-yoke, Risg stem, Non-risg handwheel, Solid wedge (Nomal 2 to ) or Flexible wedge ( 6& larger). imensions Nomal 0SCLS (open) Gear Operation Standard for Nomal 6 Buttweldg End G-0SCLS 2 1 / Bonnet Stem isc seat rg Gland Gland packg Gland flange andwheel 0SCLS W0SCLS Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve Grease nipple 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 Carbon steel Butt-weldg ends. *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 17

20 Class1 Cast Carbon Steel Globe Valve Bolted bonnet, Outside screw-and-yoke, Risg stem handwheel, Swivel disc. imensions Nomal 1 1 / SCJS (open) 2 1 /2 Buttweldg End Gear Operation Standard for Nomal 10 larger aer-blow Type andwheel for 6 & 8 G-1SCJS Bonnet Stem isc Lock nut seat rg Gland Gland packg Gland flange andwheel 1SCJS W1SCJS Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve ASTM A276 Tp.0 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 18

21 Class imensions Nomal 1 1 / /2 Cast Carbon Steel Globe Valve Bolted bonnet, Outside screw-and-yoke, Risg stem handwheel, Swivel disc. SCJS (open) Buttweldg End Gear Operation Standard for Nomal 8 larger aer-blow Type andwheel for 5 & G-SCJS SCJS WSCJS Bonnet Stem isc Lock nut seat rg Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke sleeve ASTM A276 Tp.0 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 ASTM A9 Tp.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 19

22 Class imensions Nomal / Cast Carbon Steel Globe Valve Bolted bonnet, Outside screw-and-yoke, Risg stem handwheel, Swivel disc. SCJS Gear Operation Standard for Nomal to aer-blow Type andwheel for (Open) Buttweldg End G-SCJS SCJS WSCJS Bonnet Stem isc Lock nut seat rg Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke ASTM A276 Tp.0 1Cr/Carbon Steel+1Cr Carbon Steel+F* Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

23 Class 900 Bolted bonnet, Outside screw-and-yoke, Risg stem, Swivel disc. imensions Nomal 900SCJS All Gear Operation Buttweldg End Cast Carbon Steel Globe Valve Bonnet Stem isc Lock nut Gland Gland packg Gland flange Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke 900SCJS W900SCJS +F* ASTM A276 Tp.0 1Cr/Carbon Steel+1Cr Flexible Graphite ASTM A105/A216 Gr. WCB See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 8 21

24 Class1 imensions Nomal Cast Carbon Steel Globe Valve Bolted bonnet, Outside screw-and-yoke, Risg stem handwheel, Swivel disc. 1SCJS (open) Buttweldg End Gear Operation for Standard Nomal 2 1 /2 and large aer-blow Type andwheel for 2 G-1SCJS 2 1 / SCJS W1SCJS Bonnet Stem isc Lock nut Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke +F* ASTM A276 Tp.0 1Cr/Carbon Steel+1Cr Flexible Graphite ASTM A105/A216 Gr. WCB uctile iron See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 22

25 Class 0 imensions Nomal 2 Cast Carbon Steel Globe Valve Bolted bonnet, Outside screw-and-yoke, Risg stem handwheel, Swivel disc. 0SCJS Gear Operation Standard for Nomal & aer-blow Type andwheel for 2 & 2 1 /2 (open) Buttweldg End 2 1 /2 G-0SCJS SCJS W0SCJS Bonnet Stem isc Lock nut Gland Gland packg Gland flange andwheel Bonnet bolt/nut Gland bolt/nut Bonnet bushg Yoke +F* ASTM A276 Tp.0 Flexible Graphite ASTM A105 uctile iron See Page 6 Butt-weldg ends. ASTM A19 Gr.B7/A19 Gr.2 ASTM A576 Gr.105/A19 Gr.2 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 100 2

26 Class1 Bolted cover, Swg type disc. imensions Nomal 1 1 / SCOS 2 1 / Nomal 6 & larger Cast Carbon Steel Check Valve Buttweldg End Cover isc isc nut seat rg Cover bolt/nut Arm Plug SCOS W1SCOS ASTM A105/A216 Gr.WCB 1Cr/Carbon Steel+1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 ASTM A105 (1 1 /21) (16and larger) See Page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

27 Class Bolted cover, Swg type disc. imensions Nomal 1 1 / SCOS / Nomal & larger Cast Carbon Steel Check Valve Buttweldg End SCOS WSCOS Cover isc isc nut seat rg Cover bolt/nut Arm Plug ASTM A105/A216 Gr. WCB 1Cr/Carbon Steel+1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 ASTM A105 (1 1 /2) (1 and larger) See Page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

28 Class Bolted cover, Swg type disc. imensions Nomal SCOS 2 1 / Nomal & larger Cast Carbon Steel Check Valve Buttweldg End Cover isc isc nut seat rg Cover bolt/nut Arm Plug SCOS WSCOS Cr/Carbon Steel+1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 ASTM A105 (1 1 /2) (1 and larger) See page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

29 Class 900 Bolted cover, Swg type disc. imensions Nomal SCOS Cast Carbon Steel Check Valve 8 Buttweldg End SCOS W900SCOS Cover isc isc nut seat rg Cover bolt/nut Arm Plug +1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 See Page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

30 Class1 Bolted cover, Swg type disc. imensions Nomal SCOS 2 1 / Cast Carbon Steel Check Valve Buttweldg End SCOS W1SCOS Cover isc isc nut seat rg Cover bolt/nut Arm Plug +1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 See Page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

31 Class 0 Bolted cover, Swg type disc. imensions Nomal 0SCOS Cast Carbon Steel Check Valve 2 1 / Buttweldg End SCOS W0SCOS Cover isc isc nut seat rg Cover bolt/nut Arm Plug +1Cr ASTM A19 Gr.8 Carbon Steel+F* ASTM A19 Gr.B7/A19 Gr.2 See Page 6 Butt-weldg ends. ASTM A576 Gr.105 *ard facg with Co-Cr-W Alloy. Note:Refer to Page &6 for standard seat material and PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com

32 Care for andlg Valves 1. Before mountg valves: Before mountg valves, be sure that adequate valves have been prepared to exactly meet the service conditions cludg the maximum design pressures and temperatures. Foreign objects such as sand or scale may be left the pipes, and care should be taken to remove all of them by filters or straers to protect valve seat surfaces durg subsequent valve coissiong. 2. Mountg valves: On mountg valves, clean the side of pipes aga so that no weldg spatter, chips, scale or sand are left. For stallation of flanged end valves, flange bolts should be tightened alternately a star pattern. Where extraordary external forces such as pipg stress may be applied to the flanges of valves beg mounted, provide valve supports or any other adequate protective measures. Check body/bonnet boltg durg stallation, stress relaxation of fasteners can occur durg transit and storage. Lubricate stem and yoke sleeve prior to valve operation. KITZ valves are shipped from the factory with only a light lubricant which facilitates assembly.. Retighteng valves glands: When leakage is detected from the gland area while the valve is beg service, the gland nuts should be iediately retightened. Tighten the gland slowly and gradually until the leakage stops, while rotatg the valve handwheel. In case the valve operatg torque has been found considerably creased after these procedures, it is recoended to replace all packg rgs at the time of valve matenance.. Replacg packg rgs: It is recoended to replace packg rgs durg valve matenance operation, but never while the valve is beg pressurized service, except when the le pressure is reduced to the atmospheric level. KITZ cast carbon and low alloy steel valves are provided with the backseats on the bonnet bushg. If leakage from the gland area cannot be stopped by retighteng the gland nuts, operate the valve to its full open position and add a few packg rgs or replace packg rgs utilizg sealg function of these backseats. Sealg function of backseats is sometimes disturbed due to rust or other foreign objects trapped side. It should be carefully checked before addg or replacg packg rgs that backseats function properly. When the valve is highly pressurized, it sometimes causes danger to replace all of packg rgs. In this case, addg a few new rgs or replacg a few rgs on top of the packg chamber is recoended as a first aid solution. For replacement of packg rgs, first remove the gland nuts and then packg rgs. Clean the packg chamber and the valve stem. After checkg that all slidg parts are good condition, securely stall new packg rgs. Press new packg rgs lightly a few times with the gland and then evenly tighten the gland nuts. PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com 0

33 F - to Pressure - Temperature Ratgs <For reference only> Valves - Flanged and Weldg End : Standard Class ASTM Material Standard-to ASME B16. F - to Temperature Temperature C -29 to C -29 to WCB (a) WCB (a) 2,2 2,05 1,9 1,900 1,810 1,705 1,6 1,590 1,5 1, WC6 (b) WC6 (b) 2, 2, 2,1 2,0 1,995 1,815 1,7 1,705 1,595 1,525 1,60 1, C5 (c) C (c) LCC (d) Workg Pressures by Class, psig Class 1 Class Class C5 (c) 2, 2, 2,185 2,115 1,995 1,815 1,7 1,705 1,595 1,525 1,60 1, C (c) 2, 2, 2,185 2,115 1,995 1,815 1,7 1,705 1,595 1,525 1,60 1, 1, LCC (d) 2, 2, 2,185 2,110 1,995 1,815 1,7 1,6 1,5 1, WCB (a) WCB (a),705,95,270,170,015 2,80 2,75 2,6 2,55 2,055 1,595 1, WC6 (b) WC6 (b),7,7,60,50,25,025 2,90 2,80 2,660 2,50 2,5 2,25 1,595 1, C5 (c) C5 (c),7,7,60,50,25,025 2,90 2,80 2,660 2,50 2,5 1,870 1, C (c) C (c),7,7,60,50,25,025 2,90 2,80 2,660 2,50 2,5 2,25 1,885 1, LCC (d) Workg Pressures by Class, psig LCC (d),7,7,60,50,25,025 2,90 2,775 2,55 2,055 1,595 1, WCB (a) 1, 1,60 1,10 1,2 1,5 1,15 1,100 1,060 1, WCB (a) 6,170 5,5 5, 5,2 5,025,70,575,25,20,0 2,5 1,915 1, WC6 (b) 1, 1, 1,5 1,85 1,0 1,210 1,175 1,15 1,0 1, WC6 (b) 6, 6, 6,015 5,775 5,50 5,00,905,70,0,20,060,75 2,5 1,0 1, C5 (c) 1, 1, 1,55 1,10 1,0 1,210 1, ,0 1, Class 900 Class 1 Class 0 PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21) sales@smsakti.com (a) Upon prolonged exposure to temperatures above 0F, the carbide phase of steel may be converted to graphite. Permissible, but not recoended for prolonged use above 0F (b) Use normalized and tempered material only. Permissible, but not recoended for prolonged use above 1100F (c) Use normalized and tempered material only. (d) Not to be used over 6F. C5 (c) 6, 6, 6,070 5,8 5,50 5,00,905,70,0,20,060,115 2,285 1,5 1, C (c) 1, 1, 1,55 1,10 1,0 1,210 1, ,0 1, C (c) 6, 6, 6,070 5,8 5,50 5,00,905,70,0,20,060,75,15 2,115 1, LCC (d) 1, 1, 1,55 1,05 1,0 1,210 1,175 1,110 1, LCC (d) 6, 6, 6,070 5,8 5,50 5,00,905,60,20,0 2,5 1,855 1,

34 PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21)

35 CAUTION NOTICE PROVIE BY: PT. SINAR MAS SAKTI TEL: (62 21) 88 FAX: (62 21)

Cast Carbon and Low Alloy Steel Valves. ASME Class 150/300/600/900/1500/2500 Gate, Globe and Check Valves, Bolted Bonnet Design

Cast Carbon and Low Alloy Steel Valves ASME Class ///900/1/0 Gate, Globe and Check Valves, Bolted Bonnet esign I N E X Profile of KITZ Cast Steel Valves...1 Standard Product Range...2 Standard Seat Material