Automation and Robotic Equipment Systems

Transcription

1 Automation and Robotic Equipment Systems

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3 Contents Introduction Solutions for all robot applications 4-5 Module overview System holder NW System holder NW System holder NW 70 (Part 1: Fixing of conduits) System holder NW 70 (Part 2: Strain relief) R-TecBox with spare parts and accessories Protector / Strike guard Spring package Wrist support Axis Pipe clamp Fixing elements System holder 28 Hose ring / Half shell 29 Telescopic joint 30 Ball joint 31 Strain relief cable star 32 Feeder plate Base plate 34 Pivot bearing 35 Wrist support Wrist support without pipe (axis 4) 38 Wrist support with pipe (axis 6) 39 Spring package 40 Pipe clamp Pipe clamp 42 Protector / Strike guard Protector / Strike guard 44 Trumpet Trumpet 46 Spring return 47 Precision pipe Precision pipe 50 R-TecBox R-TecBox 52 System plate for R-TecBox 53 Spare parts for R-TecBox 54 Conduit for gas and liquid media with accessories Conduit for gas and liquid media type R-MS 56 Hose nozzle type MSA 57 Cable protection conduit Cable protection conduit, type EW-PAE 60 Cable protection conduit, type EWX-PAE 61 Cable protection conduit, type EW-HY 62 Cable protection conduit, type EW-PRF 63 Cables Primary cable Control circuit Circuits for BUS systems / light signal cables / LSC power supply cables Type index Notes Type index 74 3

4 4 Solutions for all robot applications

5 Murrplastik Systemtechnik GmbH are the specialists for cable protection conduit, cable entry, labelling and cable drag chain systems. Right from the beginning priority was given to a systematic approach. That is still the case today. These systematic approaches have formed the basis for continuous expansion: The 2006 integration of the specialists at Robotec-Systems into the Murrplastik group of companies has enabled us to enlarge our product portfolio even further. The range of services now includes products and services for automation and robotic equipment systems. Achieve freedom of movement through fastening elements: there's nothing else like it for robotics and automation! Well-considered support components provide the robots with the freedom of movement they need for high working speeds and precise repeat accuracy during long service lives. Universally applicable fastening elements for all standard robots can be combined into individual designs that provide a basis for the hydraulic, pneumatic and electronic components on the dresspack. Murrplastik s specially developed cable protection conduits for complex robot applications can stand up to extreme stress and movement. Specially modified materials and special conduit geometry ensure optimal protection and long lives. Our services: Design Creation of various solution concepts that account for both your wishes and all eventualities. Development Our specialists develop individual dresspacks and outfit them with corresponding conduits, polyurethane tube for gas and liquid media and plugs. Prototyping By request we will produce prototypes to be used for functional and service life testing in test installations. Documentation By request we will assume responsibility for the documentation of the dresspack, including illustrations. Mounting/Optimisation Our assembly team will by request assume responsibility for the installation of the dresspack. Repairs/Maintenance If problems arise, we can by request assume responsibility for repairs and/or replacement of the dresspacks. We d also be glad to take over servicing and preventative maintenance. Spare parts Our warehouse of inventory ensures prime availability and short delivery times. 5

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7 Module overview 7

8 Module overview System holder NW 36 System holder with hose ring for mounting of a corrugated conduit NW 36. 1) System holder 2) Hose ring / half shell (conduit radial revolving) System holder with ball joint for the mounting of a corrugated conduit NW 36. 1) System holder 3) Ball joint (conduit fixed) System holder with ball joint for the mounting of a fixed, corrugated conduit NW 36. 1) System holder 3) Ball joint (conduit fixed) 5) Strain relief System holder with ball joint for the mounting of a sliding corrugated conduit NW 36. 1) System holder 4) Ball joint (conduit sliding) System holder on pivot bearing. 1) System holder 6) Pivot bearing with adapter plate 8

9 System holder NW 36 Application example for the installation of cable protection conduits in nominal width 36. The ball joint can still swivel in the system holder and hence adjusts itself to the movements of the cable protection conduit. Strain in the cable guidance is hence avoided and/or reduced. Model Type Order no. Colour Material Version Pack qty. System holder 1 R-SHK/N Black PA 1 Hose ring / Half shell 2 R-HSE/N Black PA 1 Ball joint 3 R-GSE/N Black PA fixed 1 4 R-GSG/N Black PA gliding 1 Strain relief as blank for self-made assembly 5 R-ZL/N Black PVC 1 Pivot bearing 6 R-DZM Silver/Black Steel 1 9

10 Module overview System holder NW 48 System holder with hose ring for mounting of a corrugated conduit NW 48. 1) System holder 2) Hose ring / Half shell (conduit radial revolving) System holder with ball joint for the mounting of a corrugated conduit NW 48. 1) System holder 3) Ball joint (conduit fixed) System holder with ball joint and strain relief for cables and the mounting of a fixed, corrugated conduit NW 48. 1) System holder 3) Ball joint (conduit fixed) 5) Strain relief System holder with ball joint for the mounting of a sliding corrugated conduit NW 48. 1) System holder 4) Ball joint (conduit sliding) System holder on pivot bearing. 1) System holder 6) Pivot bearing with adapter plate 10

11 System holder NW 48 Application example for the installation of cable protection conduits in nominal width 48. The ball joint can still swivel in the system holder and hence adjusts itself to the movements of the cable protection conduit. Strain in the cable guidance is thereby avoided and/or reduced. Model Type Order no. Colour Material Version Pack qty. System holder 1 R-SHK/N Black PA 1 Hose ring / Half shell 2 R-HSE/N Black PA 1 Ball joint 3 R-GSE/N Black PA fixed 1 4 R-GSG/N Black PA gliding 1 Strain relief as blank for self-made assembly 5 R-ZL/N Black PVC 1 Pivot bearing 6 R-DZM Silver/Black Steel 1 11

12 Module overview System holder NW 70 (Part 1: Fixing of conduits) System holder with hose ring for mounting of a corrugated conduit NW 70. 1) System holder 2) Hose ring / half shell (conduit radial revolving) System holder with swivelling joint for mounting of a corrugated conduit NW 70. 1) System holder 4) Joint R-GSA 70 System holder with swivelling joint for mounting of a corrugated conduit NW 70 and simultaneous fastening of the conduit 1) System holder 3) Strain relief 4) Joint R-GSA 70 System holder on ball-bearing pivot bearing. Rotatable in ) System holder 5) Pivot bearing with adapter plate 12

13 System holder NW 70 (Part 1: Fixing of conduits) Combination examples of the system holder for assembly of dresspacks in nominal width 70. The various combination possibilities for the system holder enable you to find the ideal solution for the application. Model Type Order no. Colour Material Pack qty. System holder 1 R-SHK Black PA 1 Hose ring / Half shell 2 R-HSE Black PA 1 Strain relief cable star 3 R-ZL Black PVC 1 Telescopic joint 4 R-GSA Black PA 1 Pivot bearing 5 R-DZM Silver/Black Steel 1 13

14 Module overview System holder NW 70 (Part 2: Strain relief) System holder with strain relief for fastening the installed conduits. 1) System holder 3) Strain relief R-ZL2 System holder with strain relief for fastening the installed conduits. 1) System holder 2) Strain relief R-ZL1 System holder with strain relief for fastening the installed conduits. 1) System holder 4) Strain relief R-ZL3 System holder on ball-bearing pivot bearing. Rotatable in ) System holder 5) Pivot bearing with adapter plate 14

15 System holder NW 70 (Part 2: Strain relief) Combination examples of the system holder for assembly of dresspacks in nominal width 70. The various combination possibilities for the system holder enable you to find the ideal solution for the application. Model Type Order no. Colour Material Pack qty. System holder 1 R-SHK Black PA 1 Strain relief cable star 2 R-ZL Black PVC 1 3 R-ZL Black PVC 1 4 R-ZL3 70 Strain relief support including insert* Black PA/TPE 1 Pivot bearing 5 R-DZM Silver/Black Steel 1 * by request we assemble the core according to your specifications 15

16 Module overview R-TecBox R-TecBox 70 enclosed and opened: 1) R-TecBox 70 R-ZL3 70 Strain relief support 4) R-Slider Spare parts and accessories for R-TecBox 70: 2) System plate for R-TecBox R-ZL3 70 Strain relief support R-TecBox 70 and system plate, in particular and in operating position: 16

17 R-TecBox With the R-TecBox, Robotec Systems has succeeded in creating a new system for the optimal feed-through of energy packets from axes 3 to 6 in industrial robots. In this specially designed housing with the unique, integrated spring return system, the energy packet is transported safely and effectively in a low-wear manner within the smallest space. Model Type Order no. Colour Material Pack qty. R-TecBox 70 1 R-TecBox Black PP with 30% fibre glass 1 System plate for R-TecBox * 2 R-Ground plate R-TecBox KR Steel Strain relief cable star 3 R-ZL3 70 Strain relief support including insert** Black PA/TPE 1 Spare parts for R-TecBox 70 4 R-Tension spring R-TecBox Black Stainless steel R-Disk for spring R-TecBox Al 1 6 R-Spring housing R-TecBox Al 4 7 R-Slider R-TecBox Black POM 1 8 R-Threaded bolt M12 R-TecBox Brass 4 * for additional robots/robot types on request ** by request we assemble the core according to your specifications 17

18 Module overview Protector / Strike guard Protector in screwed design as strike guard for cable protection conduits. 1) Protector / strike guard elevated design Protector with sliding locking device and retaining screw as strike guard for cable protection conduits. 2) Protector / Strike guard flat design 18

19 Protector / Strike guard The protectors, also known as strike guards, consist of impact-resistant polyamide and guard cable protection conduits and dresspacks against impacts and abrasion. Model Type Order no. Colour Model Material Murrflex Pack NW qty. Protector / Strike guard 1 High model 1.1 R-PRT 70 sw Black high PA R-PRT 70 red Red high PA R-PRT 70 green Green high PA Flat design for cable protection conduits with standard corrugation, type EW-xx 2.1 PR/SV-EW Black flat PA M25/P PR/SV-EW Black flat PA M32/P PR/SV-EW Black flat PA M40/P PR/SV-EW Black flat PA M50/P PR/SV-EW Black flat PA NW Flat design for cable protection conduits with high corrugation, type EWX-xx 2.11 PR/SV-EWX Black flat PA M25/P PR/SV-EWX Black flat PA M32/P PR/SV-EWX Black flat PA M40/P PR/SV-EWX Black flat PA M50/P PR/SV-EWX Black flat PA NW Flat design for cable protection conduits with high corrugation, type EWX-xx and standard corrugation, type EW-xx 3.1 PR/SV-UNI Black flat PA NW PR/SV-UNI Grey flat PA NW

20 Module overview Spring package Spring package as flexible fastening option on axis 4. 1) Wrist support 2) Spring package 5) System holder 7) Base plate Spring package as flexible fastening option on axis 4. 1) Wrist support 2) Spring package 3) Pivot bearing with adapter plate 5) System holder Spring package as flexible fastening option on axis 4. 1) Wrist support 2) Spring package 4) Pivot bearing 6) Trumpet 20

21 Spring package The wrist support allows the spring package to be fixed on axis 4. The spring element offers freedom of movement for the dresspack. The spring element compensates for changes in length and avoid or reduces tension on the dresspack. Model Type Order no. Colour Material Pack qty. Wrist support without pipe (axis 4) 1.1 R-SSO Black Steel R-SSO Black Steel R-SSO Black Steel 1 Spring package 2.1 R-FDP Silver/Black Steel/Spring steel R-FDP Silver/Black Steel/Spring steel 1 Pivot bearing 3 with adapter plate R-DZM Silver/Black Steel 1 4 R-DLM Silver Steel 1 System holder 5.1 R-SHK/N Black PA R-SHK/N Black PA R-SHK Black PA 1 Trumpet 6.1 R-TRO Black Aluminium TRO Black PA 1 base plate 7 R-FKG Black Steel 1 21

22 Module overview Wrist support Axis 6 Wrist support for mounting on axis 6. 1) Wrist support 2) System holder 3) Pipe clamp 5) Base plate Wrist support for mounting on axis 6. The system holder remains rotatable. 1) Wrist support 2) System holder 3) Pipe clamp 4) Pivot bearing with adapter plate 22

23 Wrist support Axis 6 Wrist support for mounting on axis 6. Various add-on components can be mounted onto the wrist support with pipe clamp R-FKM 32. Model Type Order no. Colour Material Pack qty. Wrist support with pipe (axis 6) 1.1 R-SSR Black Steel R-SSR Black Steel R-SSR Black Steel R-SSR Black Steel R-SSR Black Steel R-SSR Black Steel 1 System holder 2.1 R-SHK/N Black PA R-SHK/N Black PA R-SHK Black PA 1 Pipe clamp 3 R-FKM Silver Aluminium 1 Pivot bearing 4 with adapter plate R-DZM Silver/Black Steel 1 Base plate 5 R-FKG Black Steel 1 23

24 Module overview Pipe clamp Pipe clamp for rigidly fixing corrugated conduits. 1) Pipe clamp 2) Base plate 4) System holder 5) Precision pipe, straight Pipe clamp with pivot bearing for flexible fastening of corrugated conduits. 1) Pipe clamp 3) Pivot bearing with adapter plate 4) System holder 5) Precision pipe, straight Pipe clamp for rigidly fixing corrugated conduits. 1) Pipe clamp 2) Base plate 4) System holder 6) Precision pipe 90 Pipe clamp for flexibly fixing corrugated conduits. 1) Pipe clamp 3) Pivot bearing with adapter plate 4) System holder 6) Precision pipe 90 24

25 Pipe clamp The pipe clamps are required to affix the precision pipes. The mounting flange serves to retain the pivot bearing R-DLM or R-DZM and basis plate R-FKG. Model Type Order no. Colour Material Pack qty. Pipe clamp 1 R-FKM Silver Aluminium 1 Base plate 2 R-FKG Black Steel 1 Pivot bearing 3 with adapter plate R-DZM Silver/Black Steel 1 System holder 4.1 R-SHK/N Black PA R-SHK/N Black PA R-SHK Black PA 1 Precision pipe 5 Precision pipe, straight R-RG Silver Steel R-RG Silver Steel R-RG Silver Steel 1 6 Precision pipe, angled R-RW Silver Steel R-RW Silver Steel 1 25

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27 Fixing elements with accessories 27

28 Single component System holder PA One-piece system holder, made of plastic. Simple opening and closing through bent lever closure. Ideal for the replacement of damaged dresspacks. E D B C A R-SHK/N R-SHK 70 Type Order no. Colour Material Murrflex A B C D E Pack NW mm mm mm mm mm qty. R-SHK/N Black PA R-SHK/N Black PA R-SHK Black PA

29 Hose ring / Half shell PA V0 The hose ring / half shell is required to mount cable protection conduits into the R-SHK system holder. The dresspack remains rotatable in the system holder. A R-HSE/N R-HSE Type Order no. Colour Material Murrflex Suitable A Pack NW System holder mm qty. R-HSE/N Black PA 36 R-SHK/N R-HSE/N Black PA 48 R-SHK/N R-HSE Black PA 70 R-SHK

30 Single component Telescopic joint POM / PA The telescopic joint provides approximately 30 mm of length compensation. The conduit connection piece can be swung in roughly 15 in all directions and hence adjusts for the movement of the dresspack. B A R-GSA Type Order no. Colour Material Murrflex Suitable A B Pack NW System holder mm mm qty. R-GSA Black POM 56 R-SHK R-GSA Black PA 70 R-SHK

31 Ball joint PA The ball joint serves to hold the dresspack in the system holder. This provides the conduit with sufficient freedom of movement since it can rotate in approximately 22 once mounted in the holder. Type R-GSE/N: The dresspack is firmly mounted into the ball joint. Type R-GSG/N: The dresspack is slidingly mounted into the ball joint. R-GSE/N R-GSG/N Type Order no. Colour Material Suitable A Version Pack System holder mm qty. Cable protection conduit fixed in the ball joint. R-GSE/N Black PA R-SHK/N fixed 1 R-GSE/N Black PA R-SHK/N fixed 1 Cable protection conduit sliding in the ball joint R-GSG/N Black PA R-SHK/N gliding 1 R-GSG/N Black PA R-SHK/N gliding 1 31

32 Single component Strain relief cable star PVC PA/TPE Strain relief for fastening the conduits into the dresspack. The cables can easily be mounted into the elastic cable star. The core of the R-ZL3 is made of TPE and designated for selfmade assembly. R-ZL/N1 for mounting into system holder R-SHK/N Holes for the required conductor diameters may be produced in-house R-ZL1 for mounting into system holder R-SHK 70 without additional components R-ZL2 for mounting into system holder R-SHK 70 + joint R-GSA 70 R-ZL3 for mounting into system holder R-SHK 70 without additional components and as spare part for R-TecBox R-ZL/N1 R-ZL1 and R-ZL2 R-ZL3 Type Order no. Colour Material Suitable Ø Pack System holder mm qty. Strain relief as blank for self-made assembly R-ZL/N Black PVC R-SHK/N 36 variable 0 34,0 mm 1 R-ZL/N Black PVC R-SHK/N 48 variable 0 45,0 mm 1 Strain relief preassembled R-ZL Black PVC R-SHK 70 2 x x x x 27.5 R-ZL Black PVC R-SHK 70 2 x x x x 27.5 Strain relief support including insert for self-made assembly R-ZL3 70 Strain relief support including insert* Black PA/TPE R-SHK 70 1 * by request we assemble the core according to your specifications 32

33 Feeder plate 33

34 Single component base plate Steel The base plate serves to retain the R-SHx system holders. The 16 part split enables mounting of system holders at up to 22.5 of rotation. The mounting drill holes are lined up to fit pipe clamp R-FKM and pivot bearing R-DLM / R-DZM. R-FKG Type Order no. Colour Material A B C D Pack mm mm mm in qty. R-FKG Black Steel

35 Pivot bearing Steel The pivot bearing can be rotated in 360 and is on a ball bearing. R-DZM pivot bearing with adapter plate for mounting system holders R-DLM pivot bearing individual for use with trumpet F D G H I E C B A R-DZM R-DLM Type Order no. Colour Material A B C D E F G H I Pack mm mm mm mm mm mm mm mm qty. R-DZM Silver/Black Steel M R-DLM Silver Steel M

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37 Wrist support 37

38 Single component Wrist support without pipe (axis 4) Steel The R-SSO wrist support serves to provide a fixing point on axis 4. With the matching spring package, a flexible fixing point can be created for the dresspacks. Ø R-SSO Type Order no. Colour Material Ø Pack mm qty. R-SSO Black Steel suitable for KUKA robots type: KR 140 comp; KR1 125; KR1 150; KR1 200 R-SSO Black Steel suitable for KUKA robots type: KR 100P; KR 150-2; KR 180-2; KR 210-2; KR R-SSO Black Steel suitable for KUKA robots type: KR 360; KR

39 Wrist support with pipe (axis 6) Steel The R-SSR wrist support serves to provide a fixing point on axis 6. Addition fastening elements can be affixed to the wrist support as required. Ø A B R-SSR Type Order no. Colour Material Ø A B Pack mm mm mm qty. R-SSR Black Steel suitable for ABB robots type: 6400 R-SSR Black Steel suitable for ABB robots type: 6600/175/2.8 as well as for Fanuc robots type: R2000 ia/165f; ia/200f; ia/210f R-SSR Black Steel suitable for ABB robots type: 6650/200/2.75 R-SSR Black Steel suitable for KUKA robots type: KR 140 comp; KR 150-2; KR 180-2; KR 210-2; KR R-SSR Black Steel suitable for KUKA robots type: KR1 125; KR1 150; KR1 200 R-SSR Black Steel suitable for KUKA robots type: KR 350-2; KR

40 Single component Spring package Steel Spring steel The R-FDP spring package can be combined with wrist support R-SSO and is mounted onto axis 4. It serves as length compensation for mounted dresspacks that must follow the movements of the robots. R-FDP Type Order no. Colour Material A B C D E F G H I K Pack mm mm mm mm mm mm mm mm mm Thread qty. R-FDP Silver/Black Steel/Spring steel M8 1 R-FDP Silver/Black Steel/Spring steel M8 1 40

41 Pipe clamps 41

42 Single component Pipe clamp AlSi The R-FKM pipe clamp allows for the R-SSR wrist support and R-Rx precision pipe to be linked to other components. Clamping on the entire pipe circumference. With hub flange for pivot bearings and base plate. R-FKM Type Order no. Colour Material Suitable A B C D E F G Pack components mm mm mm mm mm mm mm qty. R-FKM Silver Aluminium R-SSR R-FKM Silver Aluminium R-RG40 / R-RW

43 Protector / Strike guard 43

44 Single component Protector / Strike guard PA Protector as strike guard. Shields the dresspack against impacts and abrasion. This significantly extends the service life of the dresspack. Flat design with sliding locking device and retaining screw High design with screw fixing B A R-PRT / PR/SV Type Order no. Colour Model Material Murrflex A B Pack NW mm mm qty. High model R-PRT 70 sw Black high PA R-PRT 70 rot Red high PA R-PRT 70 grün Green high PA Flat design for cable protection conduits with standard corrugation, type EW-xx PR/SV-EW Black flat PA M25/P PR/SV-EW Black flat PA M32/P PR/SV-EW Black flat PA M40/P PR/SV-EW Black flat PA M50/P PR/SV-EW Black flat PA NW Flat design for cable protection conduits with high corrugation, type EWX-xx PR/SV-EWX Black flat PA M25/P PR/SV-EWX Black flat PA M32/P PR/SV-EWX Black flat PA M40/P PR/SV-EWX Black flat PA M50/P PR/SV-EWX Black flat PA NW Flat design for cable protection conduits with high corrugation, type EWX-xx and standard corrugation, type EW-xx PR/SV-UNI Black flat PA NW PR/SV-UNI Grey flat PA NW

45 Trumpet with accessories 45

46 Single component Trumpet Aluminium, coated PA Trumpet for guiding and spring return of dresspacks. Made of aluminium or durable plastic. Aluminium model with plastic coating for improved sliding properties Plastic model with safety clips for a more secure connection A B C TRO / R-TRO Type Order no. Colour Material Murrflex A B C Pack NW mm mm mm qty. R-TRO Black Aluminium TRO Black PA

47 Spring return PA Spring steel The pressure spring with end tube serves as length compensation for dresspacks, such as on axis 3 or axis 4 of an articulated robot. A trumpet and a protector are required. The protector is used to the set the spring deflection. The dresspack can thereby by adjusted to the movement of the robot arm, including compensation for any changes in distance that occur. A B R-FED / R-FES/N / R-FES / TRF Type Order no. Colour Version Material Murrflex Suitable A B Pack NW for mm mm qty. End tube R-FES/N Black gliding PA 36 R-SHK/N R-FES/N Black gliding PA 48 R-SHK/N R-FES Black fixed PA 70 R-TRO TRF Black separable PA 70 TRO Compression spring R-FED Silver Spring steel 36 R-FES/N R-FED Silver Spring steel 48 R-FES/N R-FED Silver Spring steel 70 R-FES TRF 70 R-FED Silver Spring steel 70 R-FES TRF 70 R-FED Silver Spring steel 70 R-FES TRF 70 47

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49 Precision pipe 49

50 Single component Precision pipe Galvanised steel Various precision pipes are available as extensions. These can be combined with pipe clamp R-FKM 40. C B A B A R-RG R-RW Type Order no. Colour Material A B C Pack mm mm mm qty. Precision pipe, straight R-RG Silver Steel R-RG Silver Steel R-RG Silver Steel Precision pipe, angled R-RW Silver Steel R-RW Silver Steel

51 R-TecBox with spare parts and accessories 51

52 Single component R-TecBox PP with 30 % fibre glass With the R-TecBox, Robotec Systems has succeeded in creating a new system for the optimal feed -through of energy packets from axes 3-6 in industrial robots. In this specially designed housing with the unique, integrated spring return system, the energy packet is transported safely and effectively in a low-wear manner within the smallest space. Only one robot-independent system for different types of robots Spring package can be easily removed, allows the energy supply to be changed quickly Low operating noise Quick and easy assembly R-TecBox Type Order no. Colour Material A B C Pack mm mm mm qty. R-TecBox Black PP

53 System plate for R-TecBox Steel System plate for mounting a R-TecBox on axis 4. Adjusted to production series of various manufacturers. R-Ground plate Type Order no. Colour Material A B C Pack mm mm mm qty. R-Ground plate R-TecBox KR Black Steel for additional robots/robot types on request 53

54 Single component Spare parts for R-TecBox See article Spare parts for R-TecBox 70 Overview Zoom Type Order no. Colour Material Pack qty. R-Tension spring R-TecBox Stainless steel R-Disk for spring R-TecBox Al 4 R-Spring housing R-TecBox Al 1 R-Slider R-TecBox Black POM 1 R-Threaded bolt M12 R-TecBox Brass 4 54

55 Conduits for gas and liquid media with accessories 55

56 Single component Conduit for gas and liquid media type R-MS C PUR Reinforced, double layer self-adhesive polyurethane conduit for industrial applications. These hoses are particularly designed for configuration of robots and machine components and are particularly well suited as transmission media for water, air and gasses. Free of paint-wetting impairment substances (PWIS) Silicon-free, UV resistant, flexible in cold conditions Resistant to oils, oxygen, ozone, acids and diluted alkaline AB R R-MS Type Order no. Colour Material A A B R max. operating min. bursting Pack mm inch mm mm pressure bar pressure bar m R-MS 06 sw Black PUR 6.4 1/ R-MS 10 sw Black PUR 9.5 3/ R-MS 13 sw Black PUR / R-MS 10 grün Green PUR 9.5 3/ R-MS 13 grün Green PUR / R-MS 10 rot Red PUR 9.5 3/ R-MS 13 rot Red PUR / R-MS 10 blau Blue PUR 9.5 3/ R-MS 13 blau Blue PUR / R-MS 10 grau Grey PUR 9.5 3/

57 Hose nozzle type MSA Hose nozzle for assembling conduits for gas and liquid media type R-MS. The conduit for gas and liquid media is pushed onto the male coupling to the stop and locks automatically. An additional hose clamp, for applications of up to a maximum operating pressure in the conduits for gas and liquid media is not required. B C D MSA A Type Order no. Version Thread Conduit A Pack connection connection NW Units R-MSA/G M14/G3/8" straight M14x1.5 G 3/8" 9 10 R-MSA/G M16/G3/8" straight M16x1.5 G 3/8" 9 10 R-MSA/G M22/G1/2" straight M22x1.5 G 1/2" R-MSA/G G3/8/G3/8" straight G 3/8" G 3/8" 9 10 R-MSA/G G1/2/G1/2" straight G 1/2" G 1/2" R-MSA/45 M16/G3/8" angled 45 M16x1.5 G 3/8" 9 10 R-MSA/45 M22/G1/2" angled 45 M22x1.5 G 1/2" R-MSA/90 M16/G3/8" angled 90 M16x1.5 G 3/8" 9 10 R-MSA/90 M22/G1/2" angled 90 M22x1.5 G 1/2"

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59 Cable protection conduit 59

60 Single component Cable protection conduit, type EW-PAE C, transient 150 C Mod. polyamide PA 12 HB Cable protection conduit for highest dynamic and medium to high mechanical stresses. Ideally suited for heavy-duty applications in robot engineering. Characteristics: For high stresses in robotics High abrasion resistance Applications: Robots Handling systems In cable drag chains EW-PAE Type Order no. Colour Material A B R R Weight Pack Ø mm Ø mm mm mm kg/100 m m static dyn. EW-PAE-M10/P Black PA EW-PAE-M12/P Black PA EW-PAE-M16/P Black PA EW-PAE-M20/P Black PA EW-PAE-M25/P Black PA EW-PAE-M32/P Black PA EW-PAE-M40/P Black PA EW-PAE-M50/P Black PA EW-PAE-56 Jumbo Black PA EW-PAE-70 Jumbo Black PA EW-PAE-95 Jumbo Black PA EW-PAE-M10/P Grey PA EW-PAE-M12/P Grey PA EW-PAE-M16/P Grey PA EW-PAE-M20/P Grey PA EW-PAE-M25/P Grey PA EW-PAE-M32/P Grey PA EW-PAE-M40/P Grey PA EW-PAE-M50/P Grey PA EW-PAE-70 Jumbo Grey PA EW-PAE-95 Jumbo Grey PA

61 Cable protection conduit type EWX-PAE (high corrugation) C, transient 150 C Mod. polyamide PA 12 HB This cable protection conduit was developed specially for robot applications subject to extreme movements. The special corrugated geometry provides improved characteristics: EXtremely small bending radii with extremely high flexibility and extreme flexural fatigue strength. It is also highly resistant to abrasion and offers high angle consistency with low weight. Also available with longitudinal slit. Applications: Robots Handling systems In cable drag chains EWX-PAE EWX-PAE-LS Type Order no. Colour Material A B R R Weight Pack Ø mm Ø mm mm mm kg/100 m m static dyn. EWX-PAE-M25/P Black PA EWX-PAE-M32/P Black PA EWX-PAE-M40/P Black PA EWX-PAE-M50/P Black PA EWX-PAE 56 Jumbo Black PA EWX-PAE 70 Jumbo Black PA EWX-PAE-M25/P Grey PA EWX-PAE-M32/P Grey PA EWX-PAE-M40/P Grey PA EWX-PAE-M50/P Grey PA With longitudinal slit EWX-PAE-LS M25/P Black PA EWX-PAE-LS M32/P Black PA EWX-PAE-LS M40/P Black PA EWX-PAE-LS M50/P Black PA EWX-PAE-LS 56 Jumbo Black PA EWX-PAE-LS 70 Jumbo Black PA KE installation aid for longitudinally slit conduit Order no

62 Single component Cable protection conduit, type EW-HY C, transient 180 C Thermoplastic elastomer HB Cable protection conduit for medium to high mechanical stresses and maximum flexibility. Ideal for robot applications at higher ambient temperatures. Applications: Robots Handling systems In cable drag chains EW-HY Type Order no. Colour Material A B R R Weight Pack Ø mm Ø mm mm mm kg/100 m m static dyn. EW-HY-M12/P Black TPE EW-HY-M16/P Black TPE EW-HY-M20 / P16S * Black TPE EW-HY-M25/P Black TPE EW-HY-M32/P Black TPE EW-HY-M40/P Black TPE EW-HY-M50/P Black TPE EW-HY-70 Jumbo Black TPE EW-HY-95 Jumbo Black TPE EW-HY-M12/P Grey TPE EW-HY-M16/P Grey TPE EW-HY-M20 / P16S * Grey TPE EW-HY-M25/P Grey TPE EW-HY-M32/P Grey TPE EW-HY-M40/P Grey TPE EW-HY-M50/P Grey TPE EW-HY-70 Jumbo Grey TPE EW-HY-95 Jumbo Grey TPE * Narrow corrugation 62

63 Cable protection conduit, type EW-PRF C, transient 150 C Mod. polyamide PA 12 V0 Cable protection conduit for high mechanical stresses with maximum flexibility. UR-listed self-extinguishing conduit approved for use in railway engineering. Particularly suited for dynamic routing in railway vehicles. Applications: Railway engineering Robots Handling systems In cable drag chains EW-PRF Type Order no. Colour Material A B R R Weight Pack Ø mm Ø mm mm mm kg/100 m m static dyn. EW-PRE-M10/P Black PA EW-PRF-M12/P Black PA EW-PRF-M16/P Black PA EW-PRF-M20/P Black PA EW-PRF-M20 / P16S * Black PA EW-PRF-M25/P Black PA EW-PRF-M25 / P21S * Black PA EW-PRF-M32/P Black PA EW-PRF-M32 / P29S * Black PA EW-PRF-M40/P Black PA EW-PRF-M50/P Black PA EW-PRF-70 Jumbo Black PA EW-PRF-95 Jumbo Black PA EW-PRE-M10/P Grey PA EW-PRF-M12/P Grey PA EW-PRF-M16/P Grey PA EW-PRF-M20/P Grey PA EW-PRF-M20 / P16S * Grey PA EW-PRF-M25/P Grey PA EW-PRF-M25 / P21S * Grey PA EW-PRF-M32/P Grey PA EW-PRF-M32 / P29S * Grey PA EW-PRF-M40/P Grey PA EW-PRF-M50/P Grey PA EW-PRF-70 Jumbo Grey PA EW-PRF-95 Jumbo Grey PA

64 64

65 Circuits for robot applications 65

66 Primary cable M-Flex Robotics Primary cable Conduit construction Interior conductor Special conductor Flex class VI (finely wired) Highly flexible Wire insulation TPM respectively PUR Use M-Flex Robotics are primary cables, suitable for most extreme specifications demands. These robotic conduits are fully resilient against torsion and highly resistant to bending. They are particularly applicable for automated production processes that include 3D-motion, for instance in the automotive, machine building or plant construction industries. Wire identification Black wires with continuous white printed figures Protective conductor green/yellow Wire stranding With very short lay lengths, construction conditioned around a filling element, stranded in one layer. Exterior mantel Special-PUR Conduit properties PUR self-extinguishing and flame-retardant according to IEC / EN Oil resistant according to VDE 0472 Halogen-free According to EN Silicone-free The materials used in manufacture are silicone and cadmium free and contain no substances detrimental to paint adhesion. Lead-free According to EU Directive (RoHS) 2002/95/EC Advantages Extremely high resistance to mechanical stress For heavy-duty applications High flexibility even at very low temperatures Conduit crosssection 66

67 Technical data Nominal voltage: U 0 /U: 600 V/1,000 V Insulation resistance: min. 100 MΩ x km Temperature range static app.: 40 C 80 C max. conductor temp. Temperature range static app.: -50 C 80 C max. conductor temp. Min. bending radius dyn. app.: 10 x conductor diameter Min. bending radius static app.: 5 x conductor diameter MP MP Wire number x cross- Ø in CU Weight Minimum bend Item no.: Designation: section in mm²: mm: kg/km: kg/km: radius (mm): M-Flex Robotics sw 1x M-Flex Robotics sw/gnge 1x M-Flex Robotics sw 1x M-Flex Robotics orange 3x M-Flex Robotics ge 3x M-Flex Robotics orange 3x M-Flex Robotics orange 3x M-Flex Robotics sw/gnge UL/CSA 1x M-Flex Robotics sw UL/CSA 1x Subject to technical alterations 67

68 Control circuit M-Flex Robotics Control Conduit construction Interior conductor Special conductor Flex class VI (finely wired) Highly flexible Wire insulation TPM respectively TPE Use M-Flex Robotics Control are control circuits, suitable for most extreme specifications demands. These robotic conduits are fully resilient against torsion and highly resistant to bending. They are particularly applicable for automated production processes that include 3D-motion, for instance in the automotive, machine building or plant construction industries. Wire identification Construction conditioned Wire stranding Wires with optimal lay lengths, minimal torsion stranding with complimentary short lay lengths around one filling element. Interior mantel TPM Shielding Galvanised copper mesh Optical covering > 80 % Exterior mantel Special-PUR Conduit properties PUR self-extinguishing and flame-retardant according to IEC / EN Oil resistant according to VDE 0472 Halogen-free According to EN Silicone-free The materials used in manufacture are silicone and cadmium free and contain no substances detrimental to paint adhesion. Lead-free According to EU Directive (RoHS) 2002/95/EC Advantages Extremely high resistance to mechanical stress For heavy-duty applications High flexibility even at very low temperatures Conduit crosssection 68

69 Technical data Nominal voltage: U 0 /U: 300 V/500 V Test voltage: 3,000 V Insulation resistance: min. 100 MΩ x km Temperature range static app.: -30 C 80 C max. conductor temp. Temperature range static app.: -40 C 80 C max. conductor temp. Min. bending radius dyn. app.: 10 x conductor diameter Min. bending radius static app.: 5 x conductor diameter MP MP Wire number x cross- Ø in CU Weight Minimum bend Item no.: Designation: section in mm²: mm: kg/km: kg/km: radius (mm): M-Flex Robotics Control 2x0.5+(2x0.5) M-Flex Robotics Control 13x0.5+3x1+(2x0.5) M-Flex Robotics Control 6x0.75+(3x0.75) M-Flex Robotics Control 5x1.0+(2x1.0) M-Flex Robotics Control 7x1.0+(2x0.5) M-Flex Robotics Control 16x1.0+(2x1.0) M-Flex Robotics Control 17x1.0+(2x1.0) M-Flex Robotics Control 23x1.0+(2x1.0) M-Flex Robotics Control 24x1.0+(2x1.0) M-Flex Robotics Control circuit (2x1.0)+(3x1.0)+1x Subject to technical alterations 69

70 Circuit for BUS systems M-Flex Robotics BUS Conduit construction Interior conductor Special conductor Flex class VI (finely wired) Highly flexible Wire insulation TPM respectively PE Use M-Flex Robotics BUS are bus cables, suitable for most extreme specifications demands. These robotic conduits are fully resilient against torsion and highly resistant to bending. They are particularly applicable for automated production processes that include 3D-motion, for instance in the automotive, machine building or plant construction industries. Wire identification Coloured wires Protective conductor green/yellow Wire stranding Wires with optimal lay lengths, minimal torsion stranding with complimentary short lay lengths around one filling element. Shielding Galvanised copper mesh Optical covering > 90 % Exterior mantel Special-PUR Conduit properties Flame-retardant acc. to HD resp. IEC and VW1/FT1 acc. to C-UL Oil resistant according to VDE 0472 Halogen-free acc. to DIN/VDE 0472, Section 815 Silicone-free The materials used in manufacture are silicone and cadmium free and contain no substances detrimental to paint adhesion. Lead-free According to EU Directive (RoHS) 2002/95/EC Advantages Extremely high resistance to mechanical stress For heavy-duty applications High flexibility even at very low temperatures Conduit crosssection 70

71 Technical data Nominal voltage: 1,0 mm 2 : U 0 /U: 450 V/750 V Test voltage: 0,25 mm 2 : 1.5 kv, 1.0 mm 2 : 2.5 kv Insulation resistance: min. 100 MΩ x km Temperature range dyn. app.: 20 C 60 C max. conductor temp. Temperature range static app.: 40 C 70 C max. conductor temp. Min. bending radius dyn. app.: 10 x conductor diameter Min. bending radius static app.: 5 x conductor diameter MP MP Wire number x cross- Ø in CU Weight Minimum bend Item no.: Designation: section in mm²: mm: kg/km: kg/km: radius (mm): M-Flex Robotics 5x(2x0.25)+2x(2x1.0) M-Flex Robotics 6x(2x0.25)+(4x1.0) M-Flex Robotics Multibus 15 core combi LSC light signal cables and LSC power supply cables MP MP Wire number x Ø in CU Weight Minimum bend Item no.: Designation: Ø in mm²: mm: kg/km: kg/km: radius (mm): M-Flex Robotics Light signal cable 2P 980/ M-Flex Robotics power supply cable 5x Subject to technical alterations 71

72 72 Notes

73 73

74 Type-Index Type Page Type Page EW-HY 62 EW-PAE 60 EW-PRF 63 EWX-PAE 61 EWX-PAE-LS 61 KE 61 M-Flex 67, 69, 71 PR/SV 19, 44 R-Disk for spring 17, 54 R-DLM 21, 35 R-DZM 11, 15, 21, 23, 25, 35 R-FDP 21, 40 R-FES/N 47 R-FED 47 R-FES 47 R-FKG 21, 23, 25, 34 R-FKM 23, 25, 42 R-Ground plate 17, 53 R-GSA 13, 30 R-GSE/N 11, 31 R-GSG/N 11, 31 TRF 47 TRO 21, 46 R-HSE 13, 29 R-HSE/N 9, 11 R-MS 56 R-MSA 57 R-PRT 19, 44 R-RG40 25, 50 R-RW40 25, 50 R-SHK 13, 15, 21, 23, 25, 28 R-SHK/N 11, 21, 23, 25, 28 R-Slider 17, 54 R-Spring housing 17, 54 R-SSO 21, 38 R-SSR 23, 39 R-TecBox 17, 52 R-Tension spring 17, 54 R-Threaded bolt M12 17, 54 R-TRO 21, 46 R-ZL1 15, 32 R-ZL2 13, 15, 17, 32 R-ZL3 15, 32 R-ZL/N1 9, 11, 32 74

75 All details given in our sales material prospectuses and catalogues as well as the information available online are based on our current knowledge of the products described. The electronic data and files made available by Murrplastik, particularly CAD files are based on our current knowledge of the product described. A legally binding assurance of certain properties or the suitability for a certain purpose can not be determined from this information. All information with respect to the chemical and physical properties of Murrplastik products as well as application advice given verbally, in writing or by tests, is given to the best of our knowledge. This does not free the purchaser of carrying out their own inspections and tests in order to determine the suitability of a product for a specific purpose. Murrplastik accepts no responsibility for the available information being up-to-date, correct or complete. Neither do we accept responsibility for the quality of this information. Murrplastik accepts no liability for damage caused as a result of using our products. Murrplastik reserves the right to make technical changes and improvements through constant further development of products and services. Our General Terms and Conditions apply.

76 Head Office Murrplastik Systemtechnik GmbH Postfach Oppenweiler A E info@murrplastik.de Germany Robotec Systems GmbH Carl-Friedrich-Gauß-Str Kamp-Lintfort Germany A E info@robotec-systems.de Italy Murrplastik Italia S.r.L. Via Circo, Milano A E info@murrplastik.it Americas (North and South America) Murrplastik Systems, Inc US Highway 50 A E Milford, OH cablemgmt@murrplastik.com Austria Murrplastik Systemtechnik GmbH A E info@murrplastik.at China Murrplastik Asia Co., Ltd Rm. No. 218 Hengfeng Rd Shanghai A E info@murrplastik.com.cn Switzerland Murrplastik AG Ratihard Willisdorf A E info@murrplastik.ch France Murrtechnic S.à.r.l Zone industrielle Sud, 6 rue Manurhin B.P. 62, Richwiller A E murrtechnic@murrtechnic.fr Spain Murrplastik S.L. Paseo Ubarburu, 76 Pabellón 34, polígono San Sebastián A E info@murrplastik.es *MP * 11 MP *0301HS* 0301HS