Energy Efficient AC Motors. IE3 Efficiency Class

Transcription

1 Energy Efficient C Motors IE3 Efficiency Class

2 New definition of energy savings... We put all our energy into saving yours!

3 Marine pplication CE Certificate ISO / OSS 3

4 PEX SERIES INTRODUCTION s one of the world`s leading engineering corporations, CG provides end-to-end solutions, helping its customers to use electrical power effectively and increase industrial productivity with sustainability. CG was established in 1937 in India; and, since then the Company has been a pioneer and has retained its leadership position in the management and application of electrical energy. CG is leading manufacturer of electric motors, with motor solutions which benefits a wide range of customers. Our products are used in almost every industrial application including general manufacturing, petrochemicals, food processing, pharmaceuticals where they drive fans, pumps, compressors, conveyors, lifts and cranes, amongst other thing CG pex series IE-3 motors are designed to fulfills the requirement of various applications they also comply to the requirement of IEC 634:8, the new harmonized international efficiency standards for three phase induction motors Motor achieves the benefits by providing energy saving, higher levels of productivity, and extended lifetime operation with minimum maintenance. Benefits of PEX SERIES motors Superior aesthetics PEX series motors are having excellent aesthetics and designed in such a way that provide user with flexibility in the position of main terminal box; on top as standard or on left or right side of the motor as an option. In aluminum range motors( up to 7.5 kw) : By simply changing the position of the feet, user is able to convert right, left or top terminal box position and by changing the standard end shield user can change it for flange and face version. Low vibration and low noise PEX series motors are designed with and to have low vibration and noise, high torque with smooth acceleration throughout the life of the motors, these features makes our motors the most preferred choice for various industrial applications. Inverter Duty application PEX series motors are suitable for inverter duty applications*, our insulation system provides key benefit of increasing the dielectric resistance of the motor windings, enabling operation with variable frequency drives. For protecting the motors from bearing currents a phenomena which is generally observed in frames IEC315 S/M and above, CG recommend/provide insulated bearing for VFD compatible motors. *for details on VFD operation, please contact CG sales Other designed features offered CG PEX SERIES Frames Frames (cast iron range) are constructed using high grade cast iron, ribbed externally to ensure maximum heat dissipation. ll components are machined on CNC that ensures co-planarity of machined surfaces. ll components are completely enclosed and air is forced over the stator body by fan, mounted on the shaft and protected by a cowl. The feet are integrally cast with the body. This ensures sturdiness and resistance to vibrations. Cooling system PEX SERIES motors are specially design to achieve improved air flow over the motor frames and to maintain low operational temperature and assuring extended life of the motor. PEX SERIES motors comes up with improved aerodynamics that provide effective air flow and minimizing losses due to the recirculation of air between the fan and fan cover. Shaft and Bearings The shaft is of high grade steel and of appropriate diameter to withstand the bending and torsional stresses. ll shafts are ultrasonically tested for any minor flaw in the material. Shafts are machined to extreme fine limits to ensure fit and interchangeability of bearings. The motors are provided with single shaft extension, we comply to the general requirement of IEC634, We can offer motors with special shaft on request, Nonstandard diameter and length Taper shaft with threaded end Double shaft extension Terminal box CG pex series motor is fitted with terminal box and gives IP55 degree of protection. The box can be rotated through 36 degree in steps of 9 degree to give cable entry from any of four positions. TB are designed in such a way that provide more space for proper positioning of cable inside terminal box Standards IEC 634-1:1 IEC 634-3:8 IEC :7 IEC 634-5:6 IEC 634-9:7 Description Rotating electrical machine-rating & Performance Rotating electrical machine-ie code for efficiency classes Rotating electrical machine-determination of losses & efficiency Rotating electrical machine-degrees of protection Rotating electrical machine-noise limits IEC 634- IEC 67-1:1991 Rotating electrical machine-vibration limits Rotating electrical machine Dimension Reference Standards 4

5 PEX SERIES SPECIFICTION pex Series luminum construction motor Range Output.75 kw to 7.5 kw Frames P 8 TO P 13 Poles,4,6 Specification Specification Standard Product Option Frame sizes Enclosure IP55 IP56, IP65, IP66 Mounting option Foot (B3) Flange (B5), Face (B14) Terminal box position Top LS,RS Voltage 3 kw and below: 3 / 4,4 kw and above: 4 / 69 - Frequency 5 z 6 z Cooling IC411 IC41 Lubrication 8-13 double-shielded bearings - Insulation Class F Class Temperature rise Class B Class F Paint colour Yellow green (RL 618) On request Fan cover Steel - Thermal protection (PTC15) nti condensation heaters - 13 Inverter Duty (with de-rate) Variable Torque: 1:1,Constant Torque: :1 lternative speed range mbient temperature - C to + 45 C - 4 C, up to 6 C The above specification and options give a brief summary of features available for the pex series aluminum range. For a full listing of optional features, please contact CG sales. CS PPROVED TEST IINOUSE MCINING 5

6 PEX SERIES SPECIFICTION pex Series Cast Iron construction motor Range Output.37 kw to 9 kw Frames PC 8 TO PC 8 Poles,4,6 Specification Specification Standard Product Option Frame sizes Enclosure IP55 IP56, IP65, IP66 Mounting option Foot (B3) Flange (B5), Face (B14) up to 13 frame Terminal box position Top LS,RS Voltage 3 kw and below: 3 / 4,4 kw and above: 4 / 69 - Frequency 5 z 6 z Cooling IC411 IC41 Lubrication Frame 8-5 double-shielded bearings Frame 5 to 8 online greasing - Insulation Class F Class Temperature rise Class B Class F Paint colour Yellow green (RL 618) On request Fan cover Steel - Thermal protection (PTC15) 8-8 nti condensation heaters Inverter Duty (with de-rate) Variable Torque: 1:1,Constant Torque: :1 lternative speed range mbient temperature - C to + 45 C - 4 C, up to 6 C The above specification and options give a brief summary of features available for the pex series cast iron range. For a full listing of optional features, please contact CG sales. DYNMIC BLNCING T RTED RPM UTO WINDING MCINES 6

7 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON TOP LUMINIUM CONSTRUCTION Frame B C B B BB K D E ED F GD G Y C L D POLE :,4,6 P P9S P9L P1L P11M P13S P13M / / / / / / / x x x x x x x 19.9 / / / / / / / / 8. / 8. / / / / 1. / 6. / 7. / 7. / 7. / 7. / 8. / 8. / 15.5 / /. / 4. / / / / 3.8 M6x M8x M8x M1x M1x M1x M1x ll dimensions are in mm Some features may be different and may not be a part of standard 7

8 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON SIDE LUMINIUM CONSTRUCTION MOTOR Frame B C B B BB K D E ED F GD G Y D C L D POLE :,4,6 P P9S P9L P1L P11M P13S P13M / / / / / / / x x x x x x x 19.9 / / / / / / / / 8. / 8. / 8. / 8. / 1. / 1. / 6. / 7. / 7. / 7. / 7. / 8. / 8. / 15.5 / /. / 4. / / / / 3.8 M6X M8X M8X M1X M1X M1X M1X ll dimensions are in mm 8 Some features may be different and may not be a part of standard

9 PEX SERIES DIMENSIONS TEFC 3 PSE FLNGE MOUNTED LUMINIUM CONSTRUCTION MOTOR ( IMB5 ) Frame D E ED F GD G Y D C L M Tol N Tol P S T L LE POLE :,4,6 P / / 6. / 15.5 / 15.3 M6X / / P9S 4.9 / / 7. /. / M8X / / P9L 4.9 / / 7. /. / M8X / / P1L 8.9 / / 7. / 4. / 3.8 M1X / / P11M 8.9 / / 7. / 4. / 3.8 M1X / / P13S / / 8. / 33. / 3.8 M1X / / P13M / / 8. / 33. / 3.8 M1X / / TEFC 3 PSE FCE MOUNTED CST IRON / LUMINIUM CONSTRUCTION MOTOR( IMB14) Frame M N P S T L POLE :,4,6 P/PC M6 3 9 P/PC9S/L M8 3 9 P/PC1L M P/PC11M M P/PC13S/M M ll dimensions are in mm 9 Some features may be different and may not be a part of standard

10 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON TOP CST IRON CONSTRUCTION Frame B C B B BB K D E ED F GD G Y C L D POLE :,4,6 PC PC9S PC9L PC1L PC11M PC13S PC13M PC16M PC16L PC18L PCL M6X M8X M8X M1X M1X M1X M1X M16X M16X M16X MX POLE: : 4,6 PC5S PC5M PC5S PC5M PC8S PC8M MX MX MX MX MX MX ll dimensions are in mm 1 Some features may be different and may not be a part of standard

11 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON TOP CST IRON CONSTRUCTION MOTOR ( IMB3 ) Frame B C B B BB K D E ED F GD G Y C L D POLE : PC5S PC5M PC5S PC5M PC8S PC8M MX MX MX MX MX MX ll dimensions are in mm 11 Some features may be different and may not be a part of standard

12 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON SIDE CST IRON CONSTRUCTION MOTOR Frame B C B B BB K D E ED F GD G Y D C L D POLE :,4,6 PC PC9S PC9L PC1L PC11M PC13S PC13M PC16M PC16L PC18M PC18L PCL M6X M8X M8X M1X M1X M1X M1X M16X M16X M16X M16X MX POLE : 4,6 PC5S PC5M PC5S PC5M PC8S PC8M MX MX MX MX MX MX ll dimensions are in mm 1 Some features may be different and may not be a part of standard

13 PEX SERIES DIMENSIONS TEFC 3 PSE FOOT MOUNTED TB ON SIDE CST IRON CONSTRUCTION MOTOR Frame B C B B BB K D E ED F GD G Y D C L D POLE : PC5S PC5M PC5S PC5M PC8S PC8M MX MX MX MX MX MX ll dimensions are in mm 13 Some features may be different and may not be a part of standard

14 PEX SERIES DIMENSIONS TEFC 3 PSE FLNGE MOUNTED CST IRON CONSTRUCTION MOTOR ( IMB5 / V1 ) Frame D E POLE : PC PC9S PC9L PC1L PC11M PC13S PC13M PC16M PC16L PC18M PC18L PCL POLE : 4,6 PC5S PC5M PC5S PC5M PC8S PC8M ll dimensions are in mm E D F GD G Y D C L M Tol N Tol P S T L M6X M8X M8X M1X M1X M1X M1X M16X M16X M16X M16X MX MX4 MX4 MX4 MX4 MX4 MX L E B

15 PEX SERIES DIMENSIONS TEFC 3 PSE FLNGE MOUNTED CST IRON CONSTRUCTION MOTOR ( IMB5 / V1 ) Frame D E POLE : 55.3 PC5S PC5M PC5S PC5M PC8S PC8M E D F GD G Y D C L M Tol N Tol P S T L MX 4 MX 4 MX 4 MX 4 MX 4 MX L E B ll dimensions are in mm 15 Some features may be different and may not be a part of standard

16 PEX SERIES PERFORMNCE PERFORMNCE DT FOR PEX SERIES MOTOR Efficiency values complying to IE3 class of IEC 634-3:8 PROD RTED POWER FRME FULL LOD CURRENT ( MP ) FL FLT EFFICIENCY % POWER FC- TOR % D.O.L STRTING PULL- OUT GD CODE KW P 38 V IN SPEED MN STT kgm % RPM FL 3/4L 1/L FL 3/4L 1/L V V FLT SCC % FL POT %FLT KG M POLE : 3 RPM.75P P/PC8M P P/PC8M P 1.5. P/PC9S P. 3. P/PC9L P P/PC1L P P/PC1L P P/PC11M P P/PC13S P P/PC13S P PC16M P 15.. PC16M P PC16L P. 3. PC18M P PCL P PCL P PC5M P PC5M P PC8S P PC8M P-luminum construction PC-Cast Iron construction Tolerances are applicable as per IEC :1 Full load currents indicted are given for respective design voltage 16

17 PEX SERIES PERFORMNCE PERFORMNCE DT FOR PEX SERIES MOTOR Efficiency values complying to IE3 class of IEC 634-3:8 PROD RTED POWER FRME FULL LOD CURRENT ( MP ) FL FLT EFFICIENCY % POWER FC- TOR % D.O.L STRTING PULL- OUT GD CODE KW P 38 V IN SPEED MN STT kgm % RPM FL 3/4L 1/L FL 3/4L 1/L V V FLT SCC % FL POT %FLT KG M 4 POLE : 15 RPM.75P P/PC8M P P/PC9S P P/PC9L P4. 3. P/PC1L P P/PC1L P P/PC11M P P/PC11M P P/PC13S P P/PC13M P PC16M P PC16L P PC18M P4. 3. PC18L P PCL P PC5S P PC5M P PC5M P PC8S P PC8M P-luminum construction PC-Cast Iron construction Tolerances are applicable as per IEC :1 Full load currents indicted are given for respective design voltage 17

18 PEX SERIES PERFORMNCE PERFORMNCE DT FOR PEX SERIES MOTOR Efficiency values complying to IE3 class of IEC 634-3:8 PROD RTED POWER FRME FULL LOD CURRENT ( MP ) FL FLT EFFICIENCY % POWER FC- TOR % D.O.L STRTING PULL- OUT GD CODE KW P 38 V IN SPEED MN STT % RPM kg-m FL 3/4L 1/L FL 3/4L 1/L V V FLT SCC % FL POT %FLT KG M 6 POLE : 1 RPM.75P P/PC9S P P/PC9L P P/PC1L P6. 3. P/PC11M P P/PC13S P P/PC13S P P/PC13M P P/PC13M P PC16M P PC16L P PC18L P PCL P6. 3. PCL P PC5M P PC5M P PC8S P PC8M P-luminum construction PC-Cast Iron construction Tolerances are applicable as per IEC :1 Full load currents indicted are given for respective design voltage 18

19 PEX SERIES BERING & SIPPING Bearing details Shipping details Shipping dimensions & weights FRME NET WT kg luminum Motors GR WT kg L X B X ( mm) P8M x 5 x 4 P9S x 7 x 3 P9L 19 4 x 7 x 3 P1L x 3 x 35 Bearings FRME Pole Driving End Non-Driving End luminum Motors P8,4,6 64ZZ 63ZZ P9,4,6 65ZZ 63ZZ P1,4,6 66ZZ 66ZZ P11,4,6 66ZZ 66ZZ P13,4,6 68ZZ 68ZZ Cast Iron Motors PC8,4,6 64ZZ 63ZZ PC9,4,6 65ZZ 63ZZ PC1,4,6 66ZZ 65ZZ PC11,4,6 66ZZ 66ZZ PC13,4,6 68ZZ 68ZZ PC16,4,6 639ZZ 639ZZ PC18,4,6 631ZZ 631ZZ PC,4,6 631ZZ 631ZZ PC5,4,6 6313ZZ 6313ZZ PC5,4, PC PC8 4, P11M x 35 x 9 P13S x 45 x 33 P13M x 45 x 33 Cast Iron Motors PC8M x 5 x 4 PC9S x 7 x 3 PC9L x 7 x 3 PC1L x 3 x 35 PC11M x 41 x 34 PC13S x 47 x 375 PC13M x 47 x 375 PC16M x 585 x 615 PC16L x 585 x 615 PC18M x 685 x 64 PC18L x 685 x 64 PCL x 775 x 665 PC5S x 85 x 75 PC5M x 85 x 75 PC5S x 95 x 875 PC5M x 95 x 875 PC8S x 117 x PC8M x 117 x 1 Note : Insulated bearing and roller bearings for frame & above are available on request 19

20 PEX SERIES Seven reasons to buy pex Series IE3 Motors Lower life cycle cost Inverter compatible Low operating cost Tested as per IEC in CS approved test lab Lower Vibration levels, better than IEC standard Engineered to customer requirement Global support

21 CROMPTON GREVES CONTCTS North Delhi : 3 rd Floor, Express Building, 9,1 Bahadur Shah Jafar Marg, Near ITO Crossing, New Delhi 11 Phone : Lucknow : / 59 Jalandhar : , Jaipur : , West Mumbai : Kanjur Marg (E), Mumbai 4 4 Phone : , 33, 36 & hmadabad : , 411 Indore : , Nagpur : , 5687 / 71 Pune : / 77 East Kolkata: 5, Chowringhee Road, Kolkata 7 71 Phone : / 85 Bhubaneswar : / Patna : Guwahati : , 5518 South Chennai: 3, MGR Salai (K.. Road), Nungambakham, Chennai 634 Phone : Bengaluru : , / 99 Secunderabad : , 4347 Cochin : / 63, 364 CG International division Jagruti Buildings, nd Floor, Kanjurmarg ( E ) Mumbai, India. Phone:

22 CROMPTON GREVES CONTCTS CG Power Solutions UK Limited, CG Drives & utomation CG Drives & utomation Concepts ouse,3 Mörsaregatan 1 Goethestraße 6 Watchgate, Newby Road SE -5 4 elsingborg, Sweden D Wernigerode. Germany Industrial Estate, azel Phone : Phone : + 49 () Grove, SK7 5DB, United Kingdom Fax : Fax : + 49 () T: CG Drives & utomation Polakkers NX Bladel CG Electric Systems ungary Zrt. Rotating Machine Business Unit, Budapest, CG Sales Network mericas Inc 365 NW 8nd VE; Ste 3, Miami, Florida. The Netherlands. Mariassy Utca US Phone: +31 () Phone : CG Sales Network CG Sales Network France S. CG Sales Network UE Ltd. mericas Inc 6349, VNT Drive Inc Washington, Missouri Service Commercial -Paris, 41, Boulevard Vauban, 78 8 GUYNCOURT, France. P. O. Box 573 Sharjah, UNITED RB EMIRTES Phone: Fax : Industrial System - SE Malaysia B-1-1, Block B Jalan Sg. Jernih, 8/1, Pusat Perniagaan, Seksyen-8 Petaling Jaya 465, Kualalumpur Malaysia Phone: (+33) PT. CG Power System, Indonesia Global Sales Network lamanda Buildings, 18th Floor JI TB simatupang kav 3-14, Jakarta 143. Phone: Fax : CG Drives & utomation Rm 91, Silver Centre 1388 Narth Shanxi Road Putuo District Shanghai. China 6 Phone: CT NO :LTM/IE3/1/114 Due to continuous product improvements and its incorporation, CG reserves the right to change the design, technical specification and dimensions without prior notice.