VISAM MOTOVIBRATORS DESIGNED TO MEET YOUR NEEDS

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Polly Wilkinson
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1 VISAM MOTOVIBRATORS DESIGNED TO MEET YOUR NEEDS

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3 Intro Company profile 4 Technical features 6 Standard specifications 7 The VISAM vibrator range 8 Certifications 9 How to choose a motovibrator 10 SP range Micro 12 2 poles single phase 13 2 poles three phase 14 4 poles 16 6 poles 18 8 poles 20 Customization Customizations 22 3

DESIGNED TO MEET YOUR NEEDS Since 1994 we have been striving to improve our products, service and technical support in order to meet our customers demand and achive their satisfaction and fidelity.

Since the beginning, our goal is to offer the market a product suitable for the most demanding applications, requiring high performance and reliability.

4 DESIGNED TO MEET YOUR NEEDS Since 1994 we have been striving to improve our products, service and technical support in order to meet our customers demand and achive their satisfaction and fidelity. Since 2013 Visam is part of OLI Group, the worldwide leader in vibration technology. VISAM is dedicated to the design, manufacturing and marketing of electric vibrators for industrial applications. Since the beginning, our goal is to offer the market a product suitable for the most demanding applications, requiring high performance and reliability. Our attention is focused on the quality of materials and components, the accuracy and precision of processing and finishing, and multiple controls from raw materials to final testing of the product. Thanks to this, VISAM has today a broad presence on all major world markets and exports exceed 80% of its production. 4

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OUR FOCUS TECHNICAL APPROACH Visam identifies the most

applications for each industry sector, technical expertise:

that is listened to and supported from the first contact.

6 OUR FOCUS TECHNICAL APPROACH Visam identifies the most effective solution starting from the technical and applicational needs of the customer. PRE-SALES CONSULTANCY Experience, vast knowledge of applications for each industry sector, technical expertise: this allows Visam to have a technical approach to the customer, that is listened to and supported from the first contact. CO-ENGINEERING Customized projects and shared stages of development; Visam drives the customer to highly effective custom solutions. 6

Standard specifications Specification Power supply Time rating Range Three-phase from 42 up to 700 V at 50 and 60 Hz; Single-phase from 110 up to 240 V at 50 and 60 Hz.

7 Standard specifications Specification Power supply Time rating Range Three-phase from 42 up to 700 V at 50 and 60 Hz; Single-phase from 110 up to 240 V at 50 and 60 Hz. Perfect performance under inverter control (VFD) Continuous at maximum Centrifugal Force (S1) 2, 4, 6, 8, 10, 12 poles & specials SPX / SPV Mechanical protection IP 66 Impact protection IK 10 Insulation class Coating colour Installation and operating environment Thermal protection Centrifugal force Tropicalization Lubrication Mounting position Testing F standard H on request Powder coated blue RAL 5010 (body) / yellow RAL 1003 (mass covers) From 20 up to +40 C Standard (thermistor 130 C) from size 10. Up to size 9 on request From 30 kg up to Kg. Continuous adjusting from 100% to 20% (standard supply: setting at 80%) Standard Greased for life up to size 4. Long life span greasing from size 4.1 upwards. Any position All units undergo a dynamic test-run (with unbalanced weights) before leaving the factory 7

THE VISAM VIBRATORS RANGE Model Poles Centrifugal Force 2 65-9,550 Voltage Class (V) Three-phase from 42 up to 700 V at 50 and 60 Hz. Speed at / (rpm) Input Power (kw) 3,000-3,600 0.11-9.

5 8 150-22,200 Perfect performance under inverter control (VFD) 750-900 0.28-14.

8 THE VISAM VIBRATORS RANGE Model Poles Centrifugal Force ,550 Voltage Class (V) Three-phase from 42 up to 700 V at 50 and 60 Hz. Speed at / (rpm) Input Power (kw) 3,000-3, SPV SPX SPEx* * available on request ,000 Single-phase from 110 up to 240 V at 50 and 60 Hz. 1,500-1, ,800 1,000-1, ,200 Perfect performance under inverter control (VFD) Stopper sponges to keep power cable steady against vibrations Steel end covers to provide strength against shocks Special silicone rubber to keep stator wires steady against vibration Grease retaining ring with labyrinth seal High strength steel for shaft; robustness and mechanical precision Special execution roller bearings for good wearability and reliability characteristics External eyelets for lifting the unit in all possible mounting positions and increased safety A robust cast iron bearing flange for strength Low loss wound stator with special resin impregnation for higher efficiency and lower operating temperature Unbalanced weights with clamping system to adjust from 100% to 20% Tough and highly resistant motor housing 8

frame rotor shaft grease retaining ring bearing flange fix mass adjustable mass

Temperature rating Directive European Directives: SPX SPV - - - 2006/42/CE

II 2D Ex tb IIIC T140 C Db 140 C Ex II 3 GD Ex nac II T3 Ex tc IIIC T140 C T3 140 C

9 frame rotor shaft grease retaining ring bearing flange fix mass adjustable mass mass cover Certifications Range Certifications Category Type of protection Temperature rating Directive European Directives: SPX SPV /42/CE (Machine) 2014/35/UE (Low Voltage) 2002/95/CE (Rohs) SPEx zone 21 zone 22 and 2 Ex II 2D Ex tb IIIC T140 C Db 140 C Ex II 3 GD Ex nac II T3 Ex tc IIIC T140 C T3 140 C European Directives: 2006/42/CE (Machine) 2014/35/UE (Low Voltage) 2014/34/UE (Atex) 2002/95/CE (Rohs) 9

Recommendations for the selection of the vibrator TYPES OF VIBRATION CIRCULAR 1 electric vibrator positioned near the mass center of the equipment ELLIPTICAL 1 electric vibrator positioned distant

functioning of vibratory equipment is the result of a specific know-how and experience. It is recommended that only specialized manufacturers make all necessary evaluations and relevant calculations.

10 Recommendations for the selection of the vibrator TYPES OF VIBRATION CIRCULAR 1 electric vibrator positioned near the mass center of the equipment ELLIPTICAL 1 electric vibrator positioned distant from the mass center of the equipment LINEAR 2 electric vibrators (counterrotating) positioned so that the line of force goes through the mass center of the equipment GENERAL FORMULA AND LEGENDA The functioning of vibratory equipment is the result of a specific know-how and experience. It is recommended that only specialized manufacturers make all necessary evaluations and relevant calculations. For a preliminary evaluation of the vibrator model suitable for an application, we report here some formulas to be considered only as not-binding indications. S = stroke (mm) = e x 2 α = line of force angle from horizontal ( ) n = number of vibrating motors e = amplitude of vibration 0-peak (mm) e = 5 x n x Wm n x M MOT + M VM Wm = working moment (kgcm) Wm TOT = total working moment (kgcm) M MOT = motor weight M VM M TOT a = vibrating machine weight without material and motors = total vibrating machine weight without material = acceleration (G) Wm TOT = M TOT x e M TOT = M VM + M MOT x n e x 5 rpm 2 900,000 10

11 EXAMPLE OF SIZING 1. Given data on equipment and process Type of process / vibration: primary feeder / linear vibration Weight of equipment (We): 1,500 kg Feeding Frequency: 50 Hz Speed / Poles: 1,000 rpm / 6 Poles Requested stroke of vibration (S): 8.0 mm 2. Calculations Eccentricity (e): Weight of vibrators estimated (Wvt): Total equipment weight (Wt): Total Working moment (Wm): Working Moment of vibrator (SMv): S / 2 -> 8,0 / 2 = 4,0 mm 20-25% of equipment weight -> 25% of 1,500 kg = 375 kg We + Wvt (estimated) -> 1, = 1,875 kg (M TOT x e x 2) / 10 = kgcm-> (1,875 x 4.0 x 2) / 10 = 1,500 kgcm Wm TOT / 2 -> 1,500 / 2 = 750 kgcm 3. Selection and checking When selecting the vibrator model, it is advisable to use, for all further calculations, the 80% of the value of Static Moment (SMv). Therefore, 80% of the relevant Centrifugal Force (CFv), in order to have an operative safety margin of 20%. In the Catalogue section 6 poles - 50 Hz - 1,000 rpm, we must identify a model that is 80% of the setting that will grant a value of Static Moment (SMv) the closest possible to the value required: SPX 41.5 C M VM = 1,500 kg n = 2 (linear motion) Wm = % % M MOT = 200 kg SPV 50.0 C M VM = 1,500 kg n = 2 (linear motion) Wm = 1, % % M MOT = 242 kg e = 5 x 2 x 688 = 3.6 mm e = 5 x 2 x 816 = 4.1 mm 2 x ,500 2 x ,500 1, ,000 2 a = 3.6 x = 4 G a = 4.1 x = 4.6 G 900, ,000 11

12 MICRO 3,000/3,600 rpm ELECTRICAL SPECIFICATIONS CERTIFICATE Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max Cable Gland For Class II Div.2 For II3D (230V) (400V) (460V) Metric Temp. Class Temp. Class THREE-PHASE MICRO M16 T4 100 C MICRO M16 T4 100 C SINGLE-PHASE MICRO 3 M M16 T4 100 C MICRO 6 M M16 T4 100 C MICRO 21 M M16 T4 100 C MICRO 41 M M16 T4 100 C I C M I C L D F H E B ØG A L ØG ØN A D H F E B A ØG M ØN B DIMENSIONAL SPECIFICATIONS (mm) Model Drawing C M A B Ø G Holes D E F H I L N N THREE-PHASE MICRO 21/3 A MICRO 41/3 A SINGLE-PHASE MICRO 3/3 M A MICRO 6/3 M B MICRO 21/3 M A MICRO 41/3 M A Multiple Footprint Multiple Footprint Multiple Footprint Multiple Footprint Multiple Footprint Multiple Footprint NOTE: Capacitor integrated in the cable To convert kg into Newton: N = 9.81 kg 12 * Image referred to size 50

13 STANDARD SUPPLY V (...AM) V (...AN) Other feedings on request V (...BN) V (...BM) Other feedings on request SPV / SPX 2 POLES SINGLE-PHASE 3,000/3,600 rpm 1 ELECTRICAL SPECIFICATIONS Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max. Ia / In Cable Gland Metric SPX AM SPX AM M16X SPX AM SPX AM M16X SPX AM SPX AM M16X SPV 2.7 AM SPV 2.7 AM M16X SPV 4.5 AM SPV 4.5 AM M20X SPV 7.0 AM SPV 7.0 AM M20X SPV 9.0 AM SPV 9.0 AM 1, M20X SPV 12.0 AM SPV 12.0 AM 1,350 1, M20X1.5 Additional fixing holes are produced on request. DIMENSIONAL SPECIFICATIONS (mm) Model Drawing Size A B C D E F G Holes Nr. H I L M N P Q SPX AM SPX AM SPX AM SPX AM SPX AM SPX AM SPV 2.7 AM SPV 2.7 AM SPV 4.5 AM SPV 4.5 AM SPV 7.0 AM SPV 7.0 AM SPV 9.0 AM SPV 9.0 AM SPV 12.0 AM SPV 12.0 AM NOTE: Dimensions with coarse degree of accuracy related to UNI 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. It is accurate to the best OLI knowledge or is obtained from sources believed to be accurate. OLI therefore assumes no legal responsibility. 13

STANDARD SUPPLY Δ 220-240 / Y 380-415V (...AA) Δ 290-305 / Y 500-525V (...AG) Other feedings on request Δ 220-275 / Y 380-480V (...BB) Δ 265-290 / Y 460-500V (.

14 STANDARD SUPPLY Δ / Y V (...AA) Δ / Y V (...AG) Other feedings on request Δ / Y V (...BB) Δ / Y V (...BL) Other feedings on request SPV / SPX 2 POLES THREE-PHASE 3,000/3,600 rpm ELECTRICAL SPECIFICATIONS Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max. Ia / In Cable Gland Δ Υ Δ Υ Metric SPX A SPX A M16X SPX A SPX A M16X SPX A SPX A M16X SPV 2.7 A SPV 2.7 A M16X SPV 4.5 A SPV 4.5 A M20X SPV 7.0 A SPV 7.0 A M20X SPV 9.0 A SPV 9.0 A 1, M20X SPV 12.0 A SPV 12.0 A 1,350 1, M20X SPV 15.0 A SPV 15.0 A 1,660 1, M20X SPX A SPX A 2,000 2, M20X SPX A SPX A 2,700 2, M20X SPX A SPX A 4,200 5, SPX A SPX A 5,630 5, SPV 60.0 A SPV 60.0 A 6,640 6, SPV 70.0 A SPV 70.0 A 7,600 7, SPV 85.0 A SPV 85.0 A 9,550 9, M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 To convert kg into Newton: N = 9.81 kg 14

15 1 2 DIMENSIONAL SPECIFICATIONS (mm) Model Drawing Size A B C D E F G Holes Nr. H I L M N P Q SPX A SPX A SPX A SPX A SPX A SPX A SPV 2.7 A SPV 2.7 A SPV 4.5 A SPV 4.5 A SPV 7.0 A SPV 7.0 A SPV 9.0 A SPV 9.0 A SPV 12.0 A SPV 12.0 A SPV 15.0 A SPV 15.0 A SPX A SPX A SPX A SPX A SPX A SPX A SPX A SPX A SPV 60.0 A SPV 60.0 A SPV 70.0 A SPV 70.0 A SPV 85.0 A SPV 85.0 A NOTE: Dimensions with coarse degree of accuracy related to UNI 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. It is accurate to the best OLI knowledge or is obtained from sources believed to be accurate. OLI therefore assumes no legal responsibility. 15

16 STANDARD SUPPLY Δ / Y V (...AA) Δ / Y V (...AG) Other feedings on request Δ / Y V (...BB) Δ / Y V (...BL) Other feedings on request SPV / SPX 4 POLES THREE-PHASE 1,500/1,800 rpm ELECTRICAL SPECIFICATIONS Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max. Ia / In Cable Gland Δ Υ Δ Υ Metric 2,4 1,6 SPX B SPX B M16X1.5 4,4 3,8 SPX B SPX B M16X ,4 SPX B SPX B M16X ,4 SPV 2.2 B SPV 2.2 B M16X SPV 3.8 B SPV 3.8 B M20X SPV 5.1 B SPV 5.1 B M20X SPV 6.7 B SPV 6.7 B M20X SPV 10.0 B SPV 10.0 B 1,140 1, M20X SPV 15.0 B SPV 15.0 B 1,700 1, M20X SPX B SPX B 2,100 2, M20X SPX B SPX B 2,770 2, M20X SPX B SPX B 3,150 3, M20X SPX B SPX B 4,000 4, SPX B SPX B 5,300 5, SPV 55.0 B SPV 55.0 B 5,800 6, SPV 63.0 B SPV 63.0 B 7,050 7, SPV 77.0 B SPV 77.0 B 8,500 8, SPV B SPV B 9,500 9, SPV B SPV B 12,200 13, M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M25X1.5 + M16X1.5 M32X1.5 + M16X1.5 M32X1.5 + M16X1.5 To convert kg into Newton: N = 9.81 kg 16

17 1 2 DIMENSIONAL SPECIFICATIONS (mm) Model Drawing Size A B C D E F G Holes Nr. H I L M N P Q SPX B SPX B SPX B SPX B SPX B SPX B SPV 2.2 B SPV 2.2 B SPV 3.8 B SPV 3.8 B SPV 5.1 B SPV 5.1 B SPV 6.7 B SPV 6.7 B SPV 10.0 B SPV 10.0 B SPV 15.0 B SPV 15.0 B SPX B SPX B SPX B SPX B SPX B SPX B SPX B SPX B SPX B SPX B SPV 55.0 B SPV 55.0 B SPV 63.0 B SPV 63.0 B SPV 77.0 B SPV 77.0 B SPV B SPV B SPV B SPV B NOTE: Dimensions with coarse degree of accuracy related to UNI 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. It is accurate to the best OLI knowledge or is obtained from sources believed to be accurate. OLI therefore assumes no legal responsibility. 17

18 STANDARD SUPPLY Δ / Y V (...AA) Δ / Y V (...AZ) Δ / Y V (...AG) Other feedings on request YY / Y V (...BK) Δ / Y V (...BB) Δ / Y V (...BL) Other feedings on request SPV / SPX 6 POLES THREE-PHASE 1,000/1,2000 rpm 1 ELECTRICAL SPECIFICATIONS Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max. Ia / In Cable Gland Δ Υ ΥΥ/Δ Υ Metric SPV 1.1 C SPV 1.1 C M16X SPV 1.7 C SPV 1.7 C M20X SPV 2.2 C SPV 2.2 C M20X SPV 3.8 C SPV 3.8 C M20X SPV 5.0 C SPV 5.0 C M20X SPV 8.0 C SPV 8.0 C 960 1, M20X SPX C SPX C 1,250 1, M20X SPX C SPX C 1,850 1, M20X SPX C SPX C 2,350 2, M20X SPX C SPX C 2,860 2, M25X1.5 + M16X SPX C SPX C 4,000 3, M25X1.5 + M16X SPX C SPX C 4,800 4, M25X1.5 + M16X SPV 50.0 C SPV 50.0 C 5,700 5, M25X1.5 + M16X1.5 1, SPV 61.0 C SPV 61.0 C 6,800 6, M25X1.5 + M16X1.5 1, SPV 69.0 C SPV 69.0 C 7,800 7, M25X1.5 + M16X SPV 80.0 C SPV 80.0 C 8,800 8, M25X1.5 + M16X1.5 1,720 1,200 SPV 89.0 C SPV 89.0 C 9,610 9, M25X1.5 + M16X1.5 1,820 1,300 SPV C SPV C 10,200 10, M32X1.5 + M16X1.5 2,270 1,500 SPV C SPV C 12,700 12, M32X1.5 + M16X1.5 2,430 1,654 SPV C SPV C 13,600 13, M32X1.5 + M16X1.5 2,800 1,980 SPV C SPV C 15,650 15, M32X1.5 + M16X1.5 3,140 2,140 SPV C SPV C 17,550 17, M32X1.5 + M16X1.5 To convert kg into Newton: N = 9.81 kg 18

19 2 3 DIMENSIONAL SPECIFICATIONS (mm) Model Drawing Size A B C D E F G Holes Nr. H I L M N P Q SPV 1.1 C SPV 1.1 C SPV 1.7 C SPV 1.7 C SPV 2.2 C SPV 2.2 C SPV 3.8 C SPV 3.8 C SPV 5.0 C SPV 5.0 C SPV 8.0 C SPV 8.0 C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPX C SPV 50.0 C SPV 50.0 C SPV 61.0 C SPV 61.0 C SPV 69.0 C SPV 69.0 C SPV 80.0 C SPV 80.0 C SPV 89.0 C SPV 89.0 C SPV C SPV C SPV C SPV C SPV C SPV C SPV C SPV C SPV C SPV C NOTE: Dimensions with coarse degree of accuracy related to UNI 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. It is accurate to the best OLI knowledge or is obtained from sources believed to be accurate. OLI therefore assumes no legal responsibility. 19

20 STANDARD SUPPLY Δ / Y V (...AA) Δ / Y V (...AZ) Δ / Y V (...AG) Other feedings on request YY / Y V (...BK) Δ / Y V (...BB) Δ / Y V (...BL) Other feedings on request SPV / SPX 8 POLES THREE-PHASE 750/900 rpm 1 ELECTRICAL SPECIFICATIONS Wm (kgcm) Model Centrifugal Force Weight Input Power (kw) Nominal Current A max. Ia / In Cable Gland Δ Υ ΥΥ/Δ Υ Metric SPV 1.3 D SPV 1.3 D M20X SPV 2.1 D SPV 2.1 D M20X SPV 2.8 D SPV 2.8 D M20X SPV 4.5 D SPV 4.5 D M20X SPX D SPX D 700 1, M20X SPX D SPX D 1,050 1, M20X SPX D SPX D 1,320 1, M20X SPX D SPX D 1,610 2, M25X1.5 + M16X SPX D SPX D 2,250 3, M25X1.5 + M16X SPX D SPX D 2,700 3, M25X1.5 + M16X1.5 1,210 1,020 SPV 28.0 D SPV 28.0 D 3,800 4, M25X1.5 + M16X1.5 1,510 1,210 SPV 42.5 D SPV 42.5 D 4,750 5, M25X1.5 + M16X1.5 1,960 1,580 SPV 56.0 D SPV 56.0 D 6,160 7, M25X1.5 + M16X1.5 2,394 1,820 SPV D SPV D 7,550 8, M32X1.5 + M16X1.5 2,734 2,430 SPV D SPV D 8,600 11, M32X1.5 + M16X1.5 3,600 2,800 SPV D SPV D 11,300 12, M32X1.5 + M16X1.5 4,340 3,540 SPV D SPV D 13,650 16, M32X1.5 + M16X1.5 To convert kg into Newton: N = 9.81 kg 20

21 2 3 DIMENSIONAL SPECIFICATIONS (mm) Model Drawing Size A B C D E F G Holes Nr. H I L M N P Q SPV 1.3 D SPV 1.3 D SPV 2.1 D SPV 2.1 D SPV 2.8 D SPV 2.8 D SPV 4.5 D SPV 4.5 D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPX D SPV 28.0 D SPV 28.0 D SPV 42.5 D SPV 42.5 D SPV 56.0 D SPV 56.0 D SPV D SPV D SPV D SPV D SPV D SPV D SPV D SPV D NOTE: Dimensions with coarse degree of accuracy related to UNI 22768/1 This information is provided without warranty, representation, inducement or licence of any kind. It is accurate to the best OLI knowledge or is obtained from sources believed to be accurate. OLI therefore assumes no legal responsibility. 21

22 CUSTOMIZATIONS WEIGHTS SETTINGS Customizable at any %. Fix (single/side). WEIGHTS COVERS Stainless Steel. Split System. Axial hole for extended shaft. Axial guard for extended shaft. COUPLING Extended shaft. Side drilled shaft. 22

23 EXTERNAL COLOUR Blue/yellow standard. Customizable with other colours. FOOT PRINT Various foot print available matching different fixing patterns. Customizable. READING PROBES PTC (standard on some models as default, others on request). PT100. Heaters. FEEDING CABLE Feeding cable. Feeding cable + terminal box fully filled with silicon rubber 23

24 VISAM MOTOVIBRATORS DESIGNED TO MEET YOUR NEEDS VISAM Headquarters VIA NUOVA PONENTE 27/G CARPI (MO) - ITALY info@visam.it VISAM worldwide direct presence OLI Australia OLI Benelux OLI Brazil OLI China OLI France OLI Germany OLI India OLI Italy OLI Malta OLI Middle East OLI Nordic OLI Romania OLI Russia OLI South Africa OLI Spain OLI Thailand OLI Turkey OLI UK OLI USA CVISAMEN 04/17 REV03

INDUSTRIAL VIBRATORS

INDUSTRIAL VIBRATORS INDTRIA VIBRATORS TH WORDWID ADR IN VIBRATION THNOOGY Intro ompany profile 4 Technical features 6 Standard specifications 7 The OI vibrator range 8 ertifications 9 How to choose a motovibrator 10 V standard