Explosion and flame-proof cast iron electric motors

Transcription

1 Explosion and flame-proof cast iron electric motors EEx-d, EEx-de, IIB, IIC II, 2G IP55 II, 2G&D IP66 T4, T5, T6 Frame size 56 to phases Voltage 230/400 V 50Hz Voltage 265/460V 60Hz

2 Types of mounting B3 V9 B5 B14 B6 B9 B3 / B5 V5 B3 / B14 B15 V1 B7 V18 V1 / V5 V8 V18 / V5 V6 B8 V3 / V6 V3 V19 V19 / V6

3 General characteristics Introduction: This documentation describes the main technical characteristics of our explosion-proof motors. They have been designed according to ATEX N. 94/9/CE that concerns the essential safety characteristics of equipments intended to be used in potentially explosive atmospheres. The suitability of our explosion proof motors, to the essential safety characteristics demanded by the ATEX, is shown by the CE certificates issued by the CESI, notified body N. 0722: CESI 06 ATEX 059 IIB and CESI 06 ATEX 060 IIC. Definition: An explosion and flame proof motor Ex-d, Ex-de is a rotating machine which can work in an environment with the presence of gases and/or explosive or inflammable fumes without causing internal damage to the motor. It is in fact: Explosion-proof: its housing neither cracks nor explodes in case of an inward short circuit. Flame-proof: it doesn t allow the exit of gases and flame from the motor when the ambient temperature is critical. Introduction: Our explosion-proof motors Ex-d, Ex-de have been designed according to European standard Cenelec EN :2006; EN :2004; EN :2004; EN :2006 and, for this reason, they are suitable for hazardous areas as per CEI EN standard. Explosion groups: Our motors have been certified for explosion group IIA - IIB - IIC and reproduce the following identification marks: GAS : zone 1 e 2 II 2G Ex-d (de) IIB (IIC) The standard EN :2006 and EN :2004 state the type of gases and vapours included in each explosion group (see the list in the bottom page). Ex-de motors = flameproof enclosure, d for motor frame and increased safety and e for terminal box. DUST: zone 21 e 22 II 2D IP66 T 85 C, T 100 C, T 135 C, T 155 C according with standard EN Temperature classes: Our motors are certified for the temperature classes T3 - T4 - T5 (some T6). The ATEX standard settles the correlation between temperature class and maximum motor surface temperature, according to the following table: Main characteristics: - size 56 to 160mm - housing, shields and terminal box in cast iron - standard mechanical protection IP 55 - fan cover protection IP 2x - the cooling fan is in non-sparking synthetical material up to paint RAL screws: nickelled or cadmied - stainless steel nameplate - ball bearings type ZZ on both sides. Temperature class Maximum surface temperature ( C) T1 450 T2 300 T3 200 T4 135 T5 100 T6 85 Terminal box: It is located on the top with cable entry on NDE and can be rotated through 90. Standard motors have 2 cable entries with conical thread GAS GK UNI 6125 or Metric type thread. Motors with either space heaters, Clixon or PTC thermistors always have an extra cable entry. Voltage and frequency: Motors can be wound up to 660 V, 50 or 60 Hz. According to CEI standard, the rated operating voltage can stand a variation of ± 5% and the rated operating frequency can stand a variation of ± 2%, with the motor operating at the name-plate power. Grounding: Motors are provided with 2 earth screws: one on the terminal box, and one on the housing.

4 Vibration: Vibration values are within the limits of IEC and ISO 2373 grade standards, measured with half key in accordance with ISO On request we can supply motors with vibration s value R grade. Noise: Standard noise level agrees with the requirements of IEC and ISO R 1680 standards. Output: The rated output indicated on the name plate applies to continuous duty S1, rated voltage and frequency, to max 40 C ambient temperature and to an altitude of installation up to 1000 metres above sea level. Modifications of the output, due to temperature and altitude changes, are indicated in the following diagrams:

5 2 Poles 3000 r.p.m.3 phases TYPE Power Speed Current Efficiency Power factor Mn Is / In Ts / Tn Tm /Tn J inertia Noise Weight kw tr/min. A (400V) η % cos γ Nm Kgm² db(a) Kg MAK , ,36 57,8 0,827 0,44 2,99 2,04 2,09 0, MAK 63A-2 0, ,52 67,4 0,743 0,62 3,94 2,58 2,97 0, MAK 63B-2 0, ,65 71,7 0,776 0,86 4,16 2,57 3,00 0, MAK 71A-2 0, ,94 74,3 0,764 1,26 4,69 3,06 3,23 0, MAK 71B-2 0, ,26 77,5 0,813 1,87 4,94 2,60 2,85 0, MAK 80A-2 0, ,66 77,3 0,843 2,54 4,77 2,52 2,43 0, MAK 80B-2 1, ,50 76,3 0,833 3,74 4,64 2,86 3,66 0, MAK 90S-2 1, ,02 86, ,94 6,67 3 4,64 0, MAK 90L-2 2, ,14 91,7 0,837 7,25 6,51 2,79 3,77 0, ,5 MAK 100L ,17 83,1 0,845 9,91 6,62 3,08 3,88 0, MAK 112M ,76 88,1 0,857 13,07 7,08 2,11 3,77 0, MAK 132SA-2 5, ,11 86,4 0,827 17,98 6,12 2,45 3,3 0, MAK 132SB-2 7, ,14 89,2 0,858 24,47 7,02 3,03 3,54 0, MAK 132M-2 9, ,38 92,2 0,879 29,98 7,64 2,64 3,4 0, MAK 132M-2* ,95 88,9 0,895 36,19 5,94 2,08 2,85 0, MAK 160MA ,91 85,3 0,89 35,84 6,15 2,4 3,92 0, MAK 160MB ,4 88,1 0,897 48,71 7,03 2,3 3,54 0, MAK 160L-2 18, ,86 90,2 0,901 59,97 7,52 2,86 3,51 0, Poles 1500 r.p.m.3 phases TYPE Rated output Speed Currant Efficiency Power factor Mn Is / In Ts / Tn Tm /Tn J inertia Noise Weight kw tr/min. A (400V) η % cos γ Nm Kgm² db(a) Kg. MAK , ,33 58,2 0,675 0,64 2,68 2,37 2,44 0, MAK 63A-4 0, ,48 54,1 0,672 0,9 2,31 1,83 2,1 0, MAK 63B-4 0, ,6 61,5 0,705 1,29 2,56 1,9 2 0, MAK 71A-4 0, , ,752 1,72 3,4 1,93 2,14 0, MAK 71B-4 0, ,08 70,3 0,706 2,50 4,19 2,27 2,55 0, MAK 80A-4 0, ,6 76,1 0,654 3,69 3,98 2,41 3,45 0, MAK 80B-4 0, ,07 76,4 0,684 5,08 3,78 2,11 2,76 0, MAK 90S-4 1, ,7 78,2 0,751 7,37 4,52 2,43 3 0, MAK 90L-4 1, ,56 78,2 0,778 10,08 4,46 2,26 2,92 0, ,5 MAK 100LA-4 2, ,98 84,3 0,756 14,61 5,05 2,29 2,78 0, MAK 100LB ,67 86,5 0,75 19,94 5,15 2,53 3,2 0, MAK 112M ,35 85,6 0,808 26,62 5,4 2,23 2,59 0, MAK 132S-4 5, ,66 87,5 0,778 36,12 5,79 2,34 3,08 0, MAK 132MA-4 7, ,58 88,3 0,787 49,36 5,37 2,44 2,8 0, MAK 132MB-4 8, ,8 88,3 0,808 57,92 7,6 2,75 2,9 0, MAK 160M ,94 86,5 0,8 71,85 5,39 2,13 2,93 0, MAK 160L ,94 88,7 0,789 97,85 5,68 2,29 3,04 0,

6 6 Poles 1000 r.p.m.3 phases TYPE Rated output Speed Currant Efficiency Power factor Mn Is / In Ts / Tn Tm /Tn J inertia Noise Weight kw tr/min. A (400V) η % cos γ Nm Kgm² db(a) Kg. MAK 63A-6 0, ,23 41,5 0,522 1,01 2,5 2,3 2,3 0, MAK 63B-6 0, ,67 44,2 0,586 1,31 1,85 2,07 2,01 0, MAK 71A-6 0, ,68 54,6 0,704 1,95 2,22 1,6 1,7 0, MAK 71B-6 0, ,93 58,8 0,661 2,64 2,5 1,9 2,1 0, MAK 80A-6 0, ,17 68,8 0,662 3,74 3,66 2,24 2,97 0, ,5 MAK 80B-6 0, ,66 64,1 0,747 5,73 3,16 2,07 2,25 0, ,5 MAK 90S-6 0, ,06 71,7 0,734 7,70 3,97 1,98 2,71 0, MAK 90L-6 1, ,22 79,3 0,621 11,13 3,63 2,35 2,9 0, MAK 100L-6 1, ,95 76,5 0,716 15,16 4,89 2,34 3,09 0, MAK 112M-6 2, ,21 79,5 0,766 22,00 4,87 1,64 2,47 0, MAK 132S ,32 83,7 0,707 29,57 5,43 1,82 2,6 0, MAK 132MA ,77 82,8 0,714 39,50 5,31 1,69 2,56 0, MAK 132MB-6 5, ,03 84,5 0,721 54,15 5,65 1,84 2,65 0, MAK 160M-6 7, ,25 85,4 0,78 74,30 5,96 2,45 3,82 0, MAK 160L ,7 0, ,4 6,48 2,44 3,57 0, Poles 750 r.p.m.3 phases TYPE Rated output Speed Currant Efficiency Power factor Mn Is / In Ts / Tn Tm /Tn J inertia Noise Weight kw tr/min. A (400V) η % cos γ Nm Kgm² db(a) Kg. MAK , , ,51 0,62 1,8 1,6 2 0, MAK , ,76 39,2 0,436 1,20 2,16 3,37 3,65 0, MAK 80A-8 0, ,89 49,9 0,588 2,45 2,59 2,19 2,84 0, ,5 MAK 80B-8 0, ,11 52,7 0,615 3,45 2,68 2,27 2,4 0, ,5 MAK 90S-8 0, ,71 60,3 0,518 4,99 2,9 2,36 3,23 0, MAK 90L-8 0, ,34 64,2 0,529 7,47 2,54 2,15 2,42 0, MAK 100LA-8 0, ,59 71,2 0,588 10,13 3,53 2,26 2,84 0, MAK 100LB-8 1, ,73 69,6 0,612 15,03 3,3 2,18 2,51 0, MAK 112M-8 1, ,2 74,1 0,696 20,15 3,81 1,44 2,17 0, MAK 132S-8 2, ,87 79,2 0,683 29,18 4,3 1,46 2,32 0, MAK 132M , ,666 39,74 4,77 1,54 2,15 0, MAK 160MA ,5 0,7 52,98 4,53 1,82 2,8 0, MAK 160MB-8 5, ,17 84,3 0,715 72,65 4,65 1,85 2,9 0, MAK 160L-8 7, ,67 85,1 0,72 99,07 4,75 1,87 3 0,

7 Permissible radial and axial load: The permissible radial loads given in table relate to service life of the bearings of h for 2 poles motors and h for 4, 6, 8 poles motors operating with 50 Hz power supply. If the shaft end is loaded at E2 with the permissible radial load FR (E2),an additional axial load FA is allowed, equal with 0.8xFR (E2) when the rotor is pushed, or 0.35xFR (E2) when the rotor is pulled. For operating at 60 Hz the values have to be reduced by 6% in order to achieve the same useful life. Frame size Poles Permissible radial load FR (N) E0 E1 E Ball bearings Frame size Drive end Non Drive end Z Z Z Z Z Z Z Z Z Z Z Z ZC ZC ZC ZC ZC ZC3

8 Mounting B3 Type A AA AB AC AF B BB BF C D DA E F GA GD H HA HD K L LL Z IC-GK 56 A M , X1/2 63 A/B M , X1/2 71 A/B , M X1/2 80 A/B M , X3/4 90 S M X3/4 90 L M X3/4 100 LA/LB M X3/4 112 M M X1 132 S M X1 132 M M X1 160 M M X1 160 L M X1 Mounting B5/B35 Type A AA AB AC AD AF B BB BF C D DA E F GA GD K L LA LL M N P n S U T IC-GK 56 A , M , X1/2" 63 A/B M , X1/2" 71 A/B , M ,5 1X1/2" 80 A/B M , ,5 1X3/4" 90 S M ,5 1X3/4" 90 L M ,5 1X3/4" 100 LA/LB M X3/4" 112 M M X1" 132 S M X1" 132 M M X1" 160 M M X1" 160 L M X1"

9 Mounting B14/B34 Type A AA AB AC AD AF B BB BF C D DA E F GA GD H HA HD K L LL M N P S T IC-GK 56 A M , M5 2,5 1X1/2 63 A/B M , M5 2,5 1X1/2 71 A/B , M M6 2,5 1X1/2 80 A/B M , M6 3 1X3/4 90 S M M8 3 1X3/4 90 L M M8 3 1X3/4 100 LA/LB M M8 3,5 1X3/4 112 M M M8 3,5 2X1 B5/B14 special mounting B5 réduced Frame size C D M N P S (*) (*),(**) (*) (*) (*) (*) (*) B14 special Frame size C D M N P S (*) M (*),(**) M (*),(**) M (*),(**) M (*),(**) M (*) M (*) M10

10 Output shafts dimensions Type D d1 d2 d3 t1 mm mm mm mm mm 56 9j6 M3 3,2 5, j6 M4 4,3 6, j6 M5 5,3 8, j6 M6 6,4 9, j6 M8 8,4 12, j6 M10 10,5 14, j6 M10 10,5 14, j6 M ,1 37, j6 M Balance degree according IEC ISO 2373 Balance degree Speed Limit value of the vibration speeds from 10 to 1000Hz Motor size N (Normal) R (reduced) S (special) Cable entry for tree-phase motor s supply MOTOR SIZE STANDARD ON DEMAND UNI6125 IEC 423 DIN ANSI B x 1/2 GK 1 x M 20 x x PG x 1/2 NPT x 3/4 GK 1 x M 25 x x PG 21 1 x 3/4 NPT x1 GK 2 x M 32 x x PG 29 2 x 1 NPT Auxiliary cables entry MOTOR SIZE STANDARD ON DEMAND UNI6125 IEC 423 DIN ANSI B x 1/2 GK 1 x M 20 x x PG x 1/2 NPT P.T.F bimetallic type device nc/no Intervention temperature Voltage Current Cables colour Code 130 C NC Yellow - Yellow 32/33 V. 250 ± A. 2,5 COS 150 C NC Yellow - Yellow 32A/33A 5% φ C NA?? 42/43 This device consists of a series connection of 1 or 3 protectors. The standard contact is closed /open; it opens/closes when the winding temperature reaches dangerous level regarding to the temperature class.

11 C.T.P thermistor thermal detectors Intervention température. Câbles colour CODE 130 C BLUE - BLUE 12/ C BLACK - BLACK 12A/13A 180 C WHITE - RED 12B/13B Once reached the operating temperature, this device quickly changes the resistance; it must be connected to a suitable releasing device according to DIN standards. Space heaters Motor size Output (W) Voltage (V) Resistance (ω) Cables color Code x25(*) 1~ 220(**) 190 a 20 C Orange-Orange x25 série (*) 1~ 220(**) 191 a 20 C Orange-Orange * Power has to be doubled when working at lower temperature than -20 C (up to -40 C). ** V. 110 on request Motor heating through motor windings Size For preventing condensation For temperatures below -20 C Output Line voltage with motors wound up to: Output Line voltage with motors wound up to: VA 230 V 400 V 440 V 500 V VA 230 V 400 V 440 V 500 V 56/ /100 70/ / / / / / / / Three-phases motor connection diagrams

12 Specification Spare parts 1. Drive end shield 2. Frame 3. Shaft with rotor 4. Key 5. No drive end shield 6. Cooling fan 7. Cover fan 8. Terminal box 9. Terminal board 10. Flange 11. Rubber 12. Rectify screw 13. Terminal box cover Ball bearings Spring washer Sealing ring Flange B5 -