IE2 and IE3 THREE PHASE ASYNCHRONOUS ELECTRIC MOTORS PRODUCT CATALOGUE ELK

Transcription

1 IE2 and IE3 THREE PHASE ASYNCHRONOUS ELECTRIC MOTORS PRODUCT CATALOGUE ELK

2

3 PRODUCTION SITE AND PRODUCTION TECHNOLOGY ELK Motor has been founded by major shareholders of Yılmaz Redüktör A.Ş. as the continuation of the product family. ELK motor manufactures electric motors from 71 up to and including 180 IEC frame size in a 0.000m2 closed area built on a 0.000m2 open area. ELK motors are designed and manufactured completely in accordance with European standard with its whole product range. IE2 and IE3 efficiency classes are available in full product range currently.

4

5 IE2 and IE3 Motors The main design and technology of ELK motor is completely suitable to the IE3 efficiency class. Since the outside dimensions of the IE3 and IE2 design are completely same the replacement of the IE2 motor with IE3 motors will be done easily. In addition to the motors according to the European standards, ELK motor also manufactures special motors for its customers to decrease the cost and increase the productivity.

6 ELK Motors; From engineering to manufacturing processes ELK motors are completely manufactured in our factory located in Çerkezköy, 0km far away from Istanbul. Motor shafts and end shields are manufactured by fully automatic CNC machines under a continuous quality control. The rotor and stator cores are manufactured in our fully automatic punching and interlocking lines.

7 After injecting the pure aluminum into the rotor cores in a fully automatic rotor injection line the rotor cores becomes ready for assembly. In automatic winding lines stator cores are wound and varnished either by automatic dipping method or VPI (Vacuum Pressure Impregnation) method according to the needs and usage area. So the products are always in the best levels of quality and performance. After all of these operations, our motors which are assembled in accordance with product prescriptions, are being tested and controlled fully for the last time and shipped to the customers after packaging.

8

9 TECHNICAL INFORMATION All of our standard products are designed, manufactured, and tested according to the IEC and EN standards given below: IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC EN 37 EN 51-1 EN EN Rating and performance Methods for determining losses and efficiency Classification of degrees of protection Methods of cooling Symbols of construction and mounting arrangements Terminal markings and direction of rotation Noise limits Built-in thermal protection Vibration limits Functional evaluation of insulation system Efficiency classes (IE-code) Standard voltages Dimensions and output for electrical machines Electromagnetic compatibility According to IEC , catalogue values are permitted to deviate from the real values as follows: η η η η Sound Pressure Level 7

10 TECHNICAL INFORMATION MECHANICAL CONSTRUCTION frame size ELK Motors provides flexibility for different mounting types through their detachable feet which can be mounted on three sides. This feature allows terminal box assembly on the desired side. Terminal box is on the top for standard motors 160 and 180 frame size motors have fixed feet construction FRAME SIZE FRAME SIZE Additionally the housing and end shields are designed symmetrically for all of the frame sizes, so that the drive and none drive side end shields can be replaced and the direction of the rotor shaft group can be changed. By making this end shields and rotor shaft group modifications the user can have a motor with terminal box is at the non-drive side keeping the distance C according to the standard. The row materials that we use in our motor depending on the frame size are listed below. Frame Size Housing End Shields Terminal Box and Cover Feet Fan Cover Fan Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Steel Steel Steel Steel Steel Steel Cast Iron Cast Iron Steel Steel Steel Steel Steel Steel Steel Steel Plastic Plastic Plastic Plastic Plastic Plastic Plastic Plastic 8

11 TECHNICAL INFORMATION ELECTRICAL CONSTRUCTION Our standard motors have insulation Class F while the temperature rise is Class B. This means the motors will have a longer service life and work under hard conditions. Upon the customer's request, Class H insulation motors are manufactured. ELECTRICAL CONNECTIONS Frame Size Cable Glands M20 + M16 M25 + M25 M32 + M32 The motors shall be connected in star or delta according to rated voltage given in their nameplate and the network voltage that they will be connected. For phase to phase 00 V supply the motors with 230/00V nameplate values shall be connected in star and the motors with 00/690V nameplate values shall be connected in delta. Star Connection Delta Connection RUNNING THE MOTORS AT 60Hz NETWORK Our standard motors that have been manufactured for Hz power supply can be used at 60 Hz network. The ratios given below indicate changes in the given rated values. Hz Rated Voltage 60 Hz Supply Voltage Rated Speed Rated Power Rated Torque Rated Current Starting Torque Break Down Torque Starting Current 230V 220V V 380V V 0V

12 TECHNICAL INFORMATION SPEED CONTROL AND DRIVERS Standard ELK motors are suitable for electronic speed control operations. The frequency range that the motor can be driven with their fan is given below with blue line. If the motor will be driven in a wider range then an external fan is necessary. By using an external fan the motors can be driven in the range defined by red line. Load % M/M N 0 %M/M N %M/M N External Fan Frequency (Hz) ENVIRONMENTAL CONDITIONS Motors are designed to operate at ambient temperature up to 0 C according to IEC Rated output will change at the % ratings given below for different ambient temperatures Ambient Temperature <30 C 35 C 0 C 5 C C 55 C 60 C % Power Ratio

13 TECHNICAL INFORMATION BEARINGS Standard motors are equipped with deep grove ball bearings with ZZ shields as listed below according to the frame size. NU NJ type bearing are optional. Frame Size Drive Side End Shield Non Drive Side End Shield ZZ 620 ZZ 6205 ZZ 6206 ZZ 6206 ZZ 6208 ZZ 6309 ZZ 63 ZZ 6202 ZZ 620 ZZ 6205 ZZ 6206 ZZ 6206 ZZ 6208 ZZ 6209 ZZ 62 ZZ 11

14 TECHNICAL INFORMATION PRODUCT TYPE CODES 2 EL 132 M C FC Additional Motor Features : Standard Motor Electrical Specifications: AA..ZZ Voltage, frequency etc. Construction Types/Flange Types PD : Feet mounted B3 type construction FA : With B5 flange FC : With B1a flange FS : With special flange PA : Feet mounted B5 type construction PC : Feet mounted B1a type construction PS : Feet mounted with special flange Y0..Y9: With flange for gearbox connection PX : Feet mounted without drive side end shield XX : Without feet and drive side end shield Z0-Z9: With feet and special gearbox flange Core Length: A, B, C,D Number of Poles 2:2 poles 3000 rpm : poles 10 rpm 6:6 poles 00 rpm D : dahlander /2 poles constant torque 10/3000 rpm E : dahlander /2 poles square-law torque 10/3000 rpm F : dahlander 8/ pole constant torque 7/10 rpm G : dahlander 8/ poles square-law torque 7/10 rpm S : separate windings 6/ poles 00/10 rpm T : separate windings / poles 0/10 rpm U : separate windings /2 poles 0/3000 rpm Z: poles 0 rpm Housing Length S: Short M: Medium L: Long Frame Sizes:71, 80, 90, 0, 1, 132, 160, 180 The height of the shaft axis from feet base of motor (mm) Basic Motor Types EL : housing standard motors EG : Cast iron housing standard motors EC : housing compact motors ED : Cast iron housing compact motors Motor Efficiency Classes: 1: IE1 2: IE2 3: IE3

15 TECHNICAL INFORMATION PRODUCT TYPE CODES 00 Electrical Specifications AA..ZZ Voltage, frequency etc. 2nd digit: Additional Electrical Features 0: Standard motor, basic version A: Motors with thermistor B: Motors with heater C: Motors with thermal switch K: Motors with thermistor and heater 1st digit : Voltage and Frequency A: 230/00V Hz B: 00/690V Hz C: 20/15V Hz D: 15/720V Hz E: 220/380V 60Hz Standard power F: 380/660V 60Hz Standard power G : 220V 60Hz H : 290/0V Hz I: 220/380V 60Hz 16% increased rated output power J: 380/660V 60Hz 16% increased rated output power 13

16 PERFORMANCE AND DIMENSIONS ELECTRICAL CHARACTERISTICS 00V Hz 3000 rpm IE2 Voltage (V) 230/00 00/690 Type 2EL071M2A 2EL071M2B 2EL080M2A 2EL080M2B 2EL090S2A 2EL090L2B 2EL0L2B 2EL1M2A 2EL132S2A 2EL132S2B 2EG160M2A 2EG160M2B 2EG160L2C 2EG180M2A Power Speed Current Rated Values Torque Power Factor Starting Values Efficiency % η Current Torque Breakdown Torque Moment of Inertia kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0,37 0,55 0,75 1, 1, 2,20 0,00 5, 7, 11,00 15,00 18, 22, ,90 1,25 1,67 2,36 3,19,8 5,80 7,,20 13,60 19,70 27,20 32,20 39,00 1,26 1,87 2,51 3,69,98 7,35 9,88 13,13 17,93 2, 35,73 8,80 60,19 71, 0,80 0,8 0,83 0,8 0,83 0,85 0,88 0,89 0,89 0,90 0,90 0,88 0,91 0,89 7,2 75,8 78,0 80,1 81,8 83,2 8,8 86,5 87, 88,5 89, 90,3 91,1 91, 7,5 77,0 79,0 81,3 8 85,0 85,2 87,1 87,8 88,8 89,6 90,7 91,5 91,6 72,5 76,0 77,5 80,7 82,0 85,0 8,7 86,8 87,0 88,6 88,2 90,7 91,0 90,6 5,0 5,0 5,7 5,8 6,0 6,0 7,0 7,0 7,5 7,6 7, 7,0 8,2 7,9 2,5 2, 2,5 2,7 2, 2, 2, 2, 2,5 2,9 2,8 2,7 3,1 3,1 3,1 3, 3,6 3,7 3,7 3,5 3, 3,8 3,6 0, , ,000 0,00 0, , ,0060 0,008 0, , ,000 0, , ,070 B3 Sound Motor Pressure Weight Level 5,5 6,3 8,7 9,7 1,1 15,5 20,8 25,7 1,0 5,2 6,6 1,8 130,2 16 db(a) ELECTRICAL CHARACTERISTICS 00V Hz 10 rpm IE2 Voltage (V) 230/00 00/690 Type 2EL071MB 2EL071MC 2EL080MB 2EL080MC 2EL090SB 2EL090LC 2EL0LB 2EL0LC 2EL1MC 2EL132SB 2EL132MC 2EG160MB 2EG160LC 2EG180MB 2EG180LC Power Speed Current Rated Values Torque Power Factor Starting Values Efficiency % η Current Torque Breakdown Torque Moment of Inertia kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0, , ,55 0,75 1, 1, 2, ,00 1 5, 155 7, , , , , ,71 1,00 1,5 1,89 0 3,0,85 6,2 8,20 11,05 15,00 21,30 28,80 3,90 1,0 1,68 2,7 3,65,97 7,30 9,95 1,60 19,89 26,35 36, 9,00 71,70 98, 0,60 13,0 0,69 0,70 0,71 0,72 0,75 0,77 0,78 0,79 0,81 0,82 0,81 0,83 0,83 0,8 0,8 7,0 76,1 77,1 79,6 81, 82,8 8,3 85,5 86,8 87,7 88,7 89,8 90,6 91,2 91,6 73,5 75,5 76,7 79,2 81, 8 85,3 85,7 87, 88,6 89,0 90,3 91,3 91,5 91,7 70,5 71,5 75,0 77,0 80,5 82,0 8,2 8,6 86,5 88,0 89,0 89,5 90,9 91, 91,5,,6 5,2 5,2 5,6 6,0 6,0 6,3 6,6 6,7 7,0 6,9 6,9 6,9 7,1 2,0 2,0 2,0 2,0 2,2 2,3 2,1 2,3 2,5 2,7 2, 2,5 3,1 3,2 3,2 3,1 3, 3,2 3,3 3,2 0, , , , , , , ,010 0, , ,030 0, ,080 0,600 0,00 B3 Sound Motor Pressure Weight Level 5,9 6,7 9,7,5 1, 17,2 22,7 2,2 32,0 7,8 5,8 113,6 131,9 157,6 17, db(a)

17 PERFORMANCE AND DIMENSIONS ELECTRICAL CHARACTERISTICS 00V Hz 00 rpm IE2 Voltage (V) 230/00 00/690 Type 2EL071M6B 2EL071M6C 2EL080M6A 2EL080M6B 2EL090S6A 2EL090L6B 2EL0L6A 2EL1M6A 2EL132S6A 2EL132M6B 2EL132M6C 2EG160M6B 2EG160L6D 2EG180L6D Power Speed Current Rated Values Torque Power Factor Starting Values Efficiency % η Current Torque Breakdown Torque Moment of Inertia kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0,18 0,25 0,37 0,55 0,75 1, 1, 2,20 0,00 5, 7, 11,00 15, ,60 0,78 1,08 1, 2,00 2,90 3,72 5,32 6,85 8,80,00 16,30 22,95 31,00 1,87 2,59 3,82 5,6 7,62 11,18 15,00 21,90 29,60 39,38 5,0 73,68 8,30 16,90 0,67 0,69 0,69 0,72 0,71 0,70 0,73 0,73 0,76 0,77 0,77 0,76 0,78 0,78 6,5 66,5 71, 73,5 75,9 78,1 79,8 81,8 83,3 85,2 86,0 87,2 88,7 89,7 6 66,0 71,5 7,0 76,1 78,3 80,2 82,0 8,0 85,7 87,2 88,1 90,0 90,5 57,0 61,0 70,0 71,0 73,1 75,0 79,5 81,5 8 85,3 87,0 87,7 89,9 90,2 3,2 3,3,0,2,1,3,5 5,3 5,6 5,2 5,7 5,6 6,0 6,2 1,9 1,9 2,0 2,1 2,0 2,1 2,1 2,1 2,0 2,1 2,1 2, 2,5 2,5 2,3 2,3 2,7 2,8 2,7 2,7 2,9 2,9 0, , , ,0020 0, ,0000 0,000 0,00 0, ,0300 0, , ,0 0,18000 B3 Sound Motor Pressure Weight Level 5,9 6,6 9,1 9,9 13,3 1,8 20,2 25,0 2,0 6,0 51,0 113,2 136,1 175,2 db(a)

18 PERFORMANCE AND DIMENSIONS ELECTRICAL CHARACTERISTICS 00V Hz 3000 rpm IE3 Voltage (V) 230/00 00/690 Type Power Speed Current Torque 3EL071M2B 3EL071M2C 3EL080M2B 3EL080M2C 3EL090S2B 3EL090L2C kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0,37 0,55 0,75 1, 1, 2,20 3EL0L2C 0 3EL1M2C,00 3EL132S2B 5, 3EL132S2C 7, 3EG160M2B 11,00 3EG160M2C 15,00 3EG160L2D 18, 3EG180M2B 22, ,86 1,19 1,59 2,26 2,97,25 5,58 7,28 9,90 13,20 19,70 25,90 31,70 38, Rated Values 1,25 1,86 2,9 3,6,9 7,2 9,83 13, 17,83 2,32 35,60 8,55 60,00 71,05 Power Factor 0,81 0,8 0,8 0,85 0,86 0,87 0,89 0,90 0,90 0,91 0,88 0,91 0,91 0,90 76,6 79, 80,7 82,7 8,8 85,9 87,1 88,1 89,2 90,1 91,2 91,9 92, 92,7 77,0 80,2 82,0 8 85, 86,8 87,6 88,8 89,0 90,5 91,0 92,1 92,7 92,9 75,0 78,8 81,5 82, 8,2 86,1 86,9 88,2 88,6 89,7 90,5 91,6 92,3 92,0 Starting Values Efficiency % η Current Torque 6,0 6,1 6,7 6,8 7,6 7,2 7,9 7,5 8,9 8, 8,0 8,9 8,9 8,6 2,8 2,9 3,1 3,1 2,9 3,1 3,1 Breakdown Torque 3,3 3,6 3,8 3,9 3,8,1 3,9 3,9,0 3,9,2,2 3,9 Moment of Inertia 0, , ,00 0, , ,003 0,00 0,010 0, , , , , ,08200 B3 Motor Weight 6,2 7,2 9,6,9 15,6 17,0 23,3 29,1, 51,5 113,6 131,1 135,2 178,2 Sound Pressure Level db(a) ELECTRICAL CHARACTERISTICS 00V Hz 10 rpm IE3 Voltage (V) 230/00 00/690 Type Power Speed Current Torque 3EL071MC 3EL071MD 3EL080MC 3EL080MD 3EL090SC 3EL090LD 3EL0LC 3EL0LD 3EL1MD 3EL132SC 3EL132MD 3EG160MC 3EG160LD 3EG180MC 3EG180LD 0,25 0,37 0,55 0,75 1, 1, 2,20 0,00 5, 7, 11,00 15,00 18, 22, kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0,67 0,97 1,3 1,77 2,6 3,30,65 6,26 8,05,65 1,0 21,00 28,70 35,00 1,0 Rated Values 1,66 2,6 3,62,9 7,25 9,88 1,9 19,76 26,16 36,00 8,90 71,6 97,5 119,80 12,92 Power Factor 0,71 0,70 0,73 0,7 0,76 0,77 0,79 0,79 0,81 0,83 0,83 0,83 0,82 0,82 0,82 76,0 78,5 80,8 82,5 8,5 85,3 86,7 87,7 88,6 89,6 90, 91, 92, , 78,2 80, 82,3 8,3 85,2 87,2 88,0 88, 90,2 90, 91,7 92, 93,2 93,7 71,5 75,0 77,0 80,0 82,0 8 86,0 87,0 87,5 90,0 89, 91,0 91,9 92,9 93,7 Starting Values Efficiency % η Current Torque 5, 5,5 5,9 6,2 7,0 7,2 7,2 7,2 7, 7, 7,9 7,6 7,8 7,7 8,0 2,2 2,2 2,1 2,5 2,8 2,8 2,8 2,8 2,8 2,8 2,8 Breakdown Torque 3,1 3,1 3, 3,6 3,8 3,6 3,6 3,8 3, 3,8 3,3 3,6 3,3 3, Moment of Inertia 0, ,000 0, , , ,0080 0,010 0, ,010 0,030 0,0200 0,080 0,090 0,00 0,16000 B3 Motor Weight 6,8 7,5,5 11,6 16,3 18,0 2, 26,7 33,9 53, 59,5 7, 136, 173,2 186,8 Sound Pressure Level db(a)

19 PERFORMANCE AND DIMENSIONS ELECTRICAL CHARACTERISTICS 00V Hz 00 rpm IE3 Voltage (V) 230/00 00/690 Type Power Speed Current Torque 3EL071M6C 3EL071M6D 3EL080M6B 3EL080M6C 3EL090S6B 3EL090L6C 3EL0L6B 3EL1M6B 3EL132S6B 3EL132M6C 3EL132M6D 3EG160M6D 3EG160L6E 3EG180L6E kw rpm A Nm Cosφ / 3/ 1/2 I A /I N M A /M N M K /M N kgm 2 kg 0,18 0,25 0,37 0,55 0,75 1, 1, 2,20 0,00 5, 7, 11,00 15, ,55 0,77 1,03 1,7 1,96 2,75 3,,95 6,55 8,52 11,55 15,55 22,90 30,80 Rated Values 1,85 2,57 3,80 5,62 7,58 11,20 15,00 21,70 29,0 39,0 5,15 73,68 8,07 16,92 Power Factor 0,69 0,67 0,70 0,70 0,70 0,71 0,75 0,76 0,77 0,78 0,78 0,78 0,77 0,77 68,0 70,0 7,0 77,2 78,9 81,0 82,5 8,3 85,6 86,8 88,0 89,1 90,3 91,2 67, 69,7 73,8 77,3 79,5 80,8 82,7 8,5 85,5 87,0 88,9 89, 90,9 91,6 6 66,0 70,0 7, 77,6 79, 81, 83,5 8,5 85,5 88,5 88, 90,5 91,0 Starting Values Efficiency % η Current Torque 3,6 3,6,,3,7 5,0 5,3 5,5 6,2 6,2 6,2 6,3 6,6 6,7 2,0 2,2 2,1 2,2 2,2 2,2 2,1 2,2 2,1 2,2 2,2 2,9 2,9 Breakdown Torque 2, 2,5 2,7 2,7 2,7 2,8 3,3 3,1 Moment of Inertia 0, ,005 0,0020 0, ,0000 0,0080 0,00 0, ,0300 0, ,0200 0,0 0, ,20000 B3 Motor Weight 6,7 7,5 9,8,6 1,6 17,0 22,5 27,2 6,5 51,0 56,0 13,8 13,6 187,2 Sound Pressure Level db(a)

20 DIMENSIONS B3 PERFORMANCE AND DIMENSIONS 18 [1] Tolerance "j6" up to 28mm, "k6" over 28mm EN 37 [2] Tolerance "-0.5mm" EN 37 Frame Size S 090L S 132M 160M 160L 180M 180L D E L , AC H HE HD F GA 16 21, ,5 51,5 DB M5 M6 M8 M8 M M M M M16 M16 M16 M16 C ØK 7 1,5 1,5 1,5 1,5 B BB HA AA ,5 9,5 A AB [1] [2]

21 DIMENSIONS B1 - B3 PERFORMANCE AND DIMENSIONS 19 [1] Tolerance "j6" up to 28mm, "k6" over 28mm EN 37 [2] Tolerance "j6" EN 37 [3] Tolerance "-0.5mm" EN 37 Frame Size S 090L S 132M 160M 160L D N P 6,5 118,5 136,5 136,5 159,5 159, E T 2, ,5 3,5 3,5 3,5 LA L , AC S M6 M6 M8 M8 M8 M8 M M M M M H HE HD F GA 16 21, DB M5 M6 M8 M8 M M M M M16 M16 C ØK 7 1,5 1,5 B BB HA AA ,5 9,5 A AB [1] [2] [3]

22 PERFORMANCE AND DIMENSIONS DIMENSIONS B5 - B35 [1] [2] [3] Frame Size D N P E T LA L AC S M H HE HD F GA DB C ØK B BB HA AA A AB S 090L S 132M ,5 3,5 3,5 3, , ,5 1,5 1,5 1, , M5 M6 M8 M8 M M M M M , M16 8 1, , L , M16 8 1, , M , ,5 M16 1 1, L , ,5 M16 1 1, [1] Tolerance "j6" up to 28mm, "k6" over 28mm EN 37 [2] Tolerance "j6" EN 37 [3] Tolerance "-0.5mm" EN 37 20

23 OVERHUNG LOADS 21

24 AXIAL LOADS 22

25 AXIAL LOADS 23

26 AXIAL LOADS 2

27

28 MES Elektromekanik Döküm San. ve Tic. A.Ş. G.O. Paşa Mah. 1. Cad. No: 5 2. Organize Sanayi Bölgesi 590 Çerkezköy / Tekirdağ / TÜRKİYE Tel/Phone: Faks/Fax: / elkmotor@elkmotor.com.tr ELK Motor San. ve Tic. A.Ş. Atatürk Mah. Lozan Cad. No: Esenyurt / İstanbul / TÜRKİYE Tel/Phone: Faks/Fax: / elkmotor@elkmotor.com.tr YILMAZ REDÜKTÖR GmbH Mollsfeld Meerbusch / GERMANY Phone: Fax: REKLAMCILIK VE GRAFİK LTD. ŞTİ. +90 (2) 6 7