S5 WIRE ROPE HOISTS STANDING THE TEST OF TIME

Transcription

1 We ve been in this business for 130 years, and that s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time. CONTACT US Morris Crane Systems Room 601, No.105, Lane 2891, South Qilianshan Road, Shanghai China Tel: Fax: sales.cn@morriscranesystems.com Website: S5 WIRE ROPE S STANDING THE TEST OF TIME

2 S5 WIRE ROPE S / 2 Various Size Monorail Beam European Box Girder Chinese LD Hybrid Girder WE STAND THE TEST OF TIME The Morris S5 Series is the result of decades of research and global market experience. With a modern design profile and optimized load capacity, the S5 Series features reliable European-quality hoists available on an accelerated delivery timeline. COMPATIBLE WITH VARIOUS S OF GIRDERS The Morris S5 Series features a flexible trolley concept that permits hoist installation on all popular overhead girders, including monorail I-beams, European box girders as well as the Chinese LD hybrid girder. This flexibility, combined the S5 s efficient supply chain system, ensures favorable headroom dimensions and fast and on-time delivery. BETTER DESIGNED DOUBLE GIRDER/FIXED S5 Series fixed hoist not only permits the fixed point lifting requirement, but also can be installed with the trolley on double girder crane with capacity from 5 ton up to 40 ton. New and unique design of the structure makes the hoist more compact, optimize the operation critical distance. The anchor bolt and longer beam design ensures the hoist to be more convenient to connect on the trolley. Bigger size bridge panel, easy to add inverter and other optional function components. Lower hoist weight makes the operation more quiet and stable. IN-HOUSE DEVELOPMENT OF KEY TECHNOLOGY SECURING SAFETY Our R&D is the key to our thorough understanding of all customer needs. The development of the S5 series was the result of a R&D success story, in which engineers determined that our customers needed a hoist that could be installed on multiple types of bridge girders. The idea for a flexible trolley came via extensive research and testing, and eventually enabled the creation of a new innovative, adaptable hoist: The S5 series. SPECIAL COMPACT LOW HEADROOM TROLLEY CONFIGURATION The special trolley configuration is suitable for a variety of girders, and minimizes the overall height of the crane from the top of the lowest constructional parts of the lifting hook to reduce the vertical space needed for crane movement and safety clearances in the building. The overall height for the building is lower; this results in reducing building structural cost due to lower crane profile that can shave a meter from the building s overall height. Related savings are reflected in heating cost, ventilation, and other system tied to the volume of the building. TWO SPEED CONTROAL FOR ACCURATE POSITIONING OF THE TROLLEY AND ING MOVEMENTS The hoist and trolley control system is designed to respond well to operator commands. There are smooth starts and stop features that hoist and trolley can have to help improve the positioning accuracy. Increased positioning accuracy and highly responsive hoist control improves the safety of the customer s process. This makes the process operation smooth and efficient, increasing process performance and productivity. HEAVY DUTY FEM CLASSIFICATION The overall performance of the Morris wire rope hoist s product duty group has improved. This means the hoists boast a much longer product lifetime and are more reliable. The designs of the hoist have FEM M5 classification as standard. This increases the reliability and extends the working life of the hoist in its normal use, giving you and improved return on your investment.

3 S5 WIRE ROPE S/ 4 FULFILMENT TO STANDARDS Morris hoists not only comply with numerous international and area specific standards, but are also actively involved in the development and formulation of new, industry wide standards. Being accredited with international and local standards gives Morris operations credibility and assures the customer that Morris is a company that prioritizes high quality in its products and customer service. TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTS Standard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go through endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality! QUICK RESPONSE SPARE PARTS SERVICE Due to the modular product structure and serial production of all key components, Morris products have no one-off parts. All spare parts are standardized and readily available with one of the fastest average response times on the market. Standardized components enable high availability of cost-effective spare parts. Our worldwide networks ensure the spare parts can be obtained wherever needed to reduce equipment downtime and increase each customer s production productivity.

4 4 S5 WIRE ROPE S/ 6 SELECTED MORRIS, EXPERIENCE DIFFERENCE THE CHARM OF STRUCTURE INNOVATION Lifting safer Working more efficiently Lower cost of ownership Reduce your downtime costs The unique structure design of S5 hoist, makes it possible for Euro-type hoist to install on Chinese LD hybrid girder. We keep the original crane steel structure to save your resources and cost. The crane working class and life cycle can be significantly improved via crane upgrading, and become more stable and safe, at the same time the effective operating space can be increased. After crane upgrading, you can reduce the maintenance cost, and we can provide you good quality spare parts fast and on time. TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTS Standard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go though endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality!

5 S5 WIRE ROPE S/ 8 TECHNICAL SPECIFICATIONS MODAL SWL (kg) FEM ING SPEED (m/min) ROPE FALLS ING MOTOR POWWER (KW) TROLLEY SPEED (m/min) TRAVEL MOTOR POWER (KW) ING MOTOR ED% TOTAL WEIGHT* (kg) S5A04L /50/048-1N S5A04L /50/048-1N /0.5 20/5 1 x 0.3/ % SINGLE GIRDER S5A04L /50/048-1N S5A04L /50/048-1N 9 S5B04L /50/048-1N S5B04L /50/048-1N 9 S5C04L /50/048-1N S5C04L /50/048-1N /0.5 20/5 1 x 0.3/ % 4 4.5/0.7 20/5 1 x 0.45/0.1 60% 4 9/1.4 20/5 2 x 0.45/0.1 60% S5C04L /50/048-1N S5C04L /50/048-1N /1.4 20/5 2 x 0.45/0.1 60% * The total weight of hoist is the weight with minimum number of counterweight

6 S5 WIRE ROPE S/ 10 TECHNICAL SPECIFICATIONS MODAL SWL (kg) FEM ING SPEED (m/min) ROPE FALLS ING MOTOR POWWER (KW) TROLLEY SPEED (m/min) TRAVEL MOTOR POWER (KW) ING MOTOR ED% TOTAL WEIGHT* (kg) S5B04F /50/048-1N S5B04F /50/048-1N / % S5C04F /50/048-1N S5C04F /50/048-1N / % S5C06F /50/048-1N S5C06F /50/048-1N 15 M5 3.2/ / % S5D04F /50/048-1N S5D04F /50/048-1N 18 M4 5.0/ / % FIXED S5D06F /50/048-1N S5D06F /50/048-1N 15 M6 4/ / % S5D06F /50/048-1N S5D06F /50/048-1N 15 M5 4/ / % S5D06F /50/048-1N S5D06F /50/048-1N 15 M4 3.2/ / % S5D08F /50/048-1N S5D08F /50/048-1N 15 M5 3.2/ / % S5D08F /50/048-1N S5D08F /50/048-1N 15 M4 2.5/ / %

7 S5 WIRE ROPE S / 12 SINGLE GIRDER S5A/S5B SINGLE GIRDER S5C S5A S5C S5B L1 L2 L4 L5 L9 W1 W2 B C L3 L6 L7 L8 S5A S5B S5A S5B S5C H1 H2 H3 H4 H5 D1 S5A D2 S5C S5B S5C

8 S5 WIRE ROPE S / 14 FIXED S5B-5 TON/10 TON FIXED S5C-16 TON R L1 L2 L3 L5 W1 W2 L4 L6 H1 H2 H3 H4 W3 W4 5 TON 10 TON TON TON TON E1 E2 E3 E4 E5 E6 C 5 TON D 16 TON TON TON

9 S5 WIRE ROPE S / 16 FIXED S5D-20 TON (M4/M6) FIXED S5D-25 TON/30 TON H L2 L6 L7 W1 W2 L1 L3 L4 L5 L8 W3 W TON (M4) TON (M6) TON 25 TON 30 TON TON (M4) E1 E2 E3 E4 E C D TON 30 TON TON (M6) 25 TON 30 TON

10 S5 WIRE ROPE S / 18 FIXED S5D-32 TON/40 TON S5 hoist standard features Hoisting Hoist motor Hook Rope reeving Travelling - Strain Gauge limit switch as overload protector - standard activation at 110% step hoisting limit switch - Two-speed pole-change hoisting motor, 6:1 speed ratio - 60% ED - F class insulation - IP 55 protection - Klaxon type bimetal switch for thermal protection - Design RSN, hook forging strength class,4-roped: V DIN 15400, 6/8-roped: T DIN t:size 4, 5t:size 2.5, 3.2t:size 1.6 (DIN15401) 20t(4-roped): size 6, 20t(6-roped)/25t/ 30t: size 10, 32t/40t: size 12 (DIN15401) - Safety latch - EN-GJS cast iron rope guide - EN-GJS rope sheaves - Rope sheave / rope diameter ratio according to ISO M5 duty class as minimum, big capacity up to M6 - Low headroom trolley flange width range mm ( mm for S5C trolley). - One travel motors in trolley (Two travel motors for S5C trolley). - EN-GJS cast iron flanged rail wheel, 1 driven by travelling machinery (two driven for S5C trolley) - 4 pcs rubber buffers - Jump-off protection in single girder trolleys (L) 32 TON 40 TON 32 TON 40 TON 32 TON 40 TON H L2 L6 L7 W1 W L1 L3 L4 L5 L8 W3 W E1 E2 E3 E4 E C D Travel Machinery Electrical outfit - Axis failure protection in single girder trolley (L) - 2-speed motor with DC brake - Standard trolley speed 20/5 m/min - 40% ED - Standard 3-phase voltage 50Hz: 380V - 415V - Standard control voltage 48V / 50 Hz - Assembly according to IEC standard - IP54 steel control panel - Solo hoist equipment (option) Power supply to the solo hoist is fed directly from the power supply line. Solo hoist equipment includes in addition to the standard electrics main line contactor and control voltage transformer (with primary and secondary protection) in the hoist control panel. NOTE: Hoist control device need to be defined (Solo Hoist or Crane Control) - Pendant push button station is connected directly to the hoist panel and suspended from the hoist panel support. Pendant cable length (PEN02) shall be given, otherwise height of lift is cable length. (Option) - Loose cable end for pendant cable Environments - Ambient temperature Surface treatment Marking Documents Delivery - Epoxy paint. Thickness 80/120 μ (Powder/Wet painting) for load carrying parts - Color grey & yellow - Holst type plate incl. CE mark - Rope code sticker - Hoist sticker: Load & type of designation - Hoist sticker - Hoist Owner s Manual - Hoist test certificate - Wire rope certificate - Hook certificate - Enclosed plywood box or open crate - Water and dust protection plastic around the hoist

11 We ve been in this business for 130 years, and that s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time. CONTACT US Morris Crane Systems Room 601, No.105, Lane 2891, South Qilianshan Road, Shanghai China Tel: Fax: sales.cn@morriscranesystems.com Website: