Keeping Industry Turning

Transcription

1 Keeping Industry Turning W luminium motors Frame sizes 3 to 01E issue 3

2 Specification and Introduction Specification Specification Frame sizes Enclosure Mounting option Terminal box position Voltage Frequency Cooling Bearing location Lubrication Insulation Temperature rise Paint colour Fan cover Thermal protection nti condensation heaters Drain holes Inverter Duty (with derate) mbient temperature Brake kit friendly C & DC brake option Standard product 3 IP Foot (B3), Flange (B), Face (B1) or Pad (B) Top 3 kw and below: / 00 kw and above: 00 / 90 0 Hz IC Non drive end 3 doubleshielded bearings class F class B water blue (RL 01) Steel Variable Torque: :1 Constant Torque: :1 0 C to + 0 C 3 13 frames 3 13 Option IP, IP, IP Foot & Flange (B3), Foot & Face (B3) Right hand side, left hand side 0 Hz IC, IC1 & IC1 Drive end class H class F on request Plastic lternative speed range C to +0 C The above specification and options give a brief summary of features available for the W aluminium range. For a full listing of optional features, please contact Brook Crompton sales. Brook Crompton Keeping Industry Turning Brook Crompton, the original innovator in electric motor development, is a leading provider of energy efficient electric motors. With over 1 years technical & design expertise, UKbased Brook Crompton delivers consistently reliable electric motors to a global market. Trusted to power limitless industrial activities across diverse market sectors, the robust design of Brook Crompton s electric motors drives fans, pumps, compressors, conveyors and more, every second, of every day, of every year. Driven by technology and innovation, Brook Crompton has one of the widest available ranges of electric motors for operation in hazardous atmospheres and hostile environments. Renowned for their adaptability, Brook Crompton s extensive motor stock can be modified to suit the needs of different market sectors, with technical support from the company s knowledgeable team readily available to ensure the correct selection of motors for any application. For bespoke situations and complete flexibility, Brook Crompton will design and manufacture to meet individual customer specifications. Brook Crompton has a longstanding reputation for efficient customer service, supporting customers worldwide through its global network. Specialist Brook Crompton Motor Centres operate alongside approved product distributors throughout the UK, mainland Europe, Middle East, Canada, US, and sia Pacific. Shaping the future of electric motors, Brook Crompton is focused on the development of new products that improve energy efficiency, offer lower cost of ownership throughout the motor lifetime and reduce environmental impact. Brook Crompton, the original innovator in electric motors. Quality assurance Stringent quality procedures are observed from first design to finished product in accordance with the ISO9001 quality systems. ll of our factories have been assessed to meet these requirements, a further assurance that only the highest standards of quality are accepted. W luminium range The Brook Crompton aluminium motor range covers products with outputs from 0.0kW to kw in frame sizes WUD3S to WUDL. They are widely used in a diverse range of applications from food and drink to water and sewage. From heating and ventilation to refrigeration. Some of the benefits of aluminium over cast iron, include, high resistance to corrosion and atmospheric attack (except chlorine, saltladen or sulphuric acid) and the fact that aluminium is approximately one third the weight of cast iron. MultiMount By simply changing the position of the feet, the user is able to obtain right, left or top mounted terminal box positions and by removing the standard endshield you can change it for a flange or face version. Benefits include: high efficiency for low running costs low noise levels Eurovoltage: 00 V ±% 0 Hz 0 Hz and 0 Hz high torque with smooth acceleration and low current 3year warranty

3 Standards and environment Standards 3 Standards Motors of aluminium construction can be manufactured to the international standards listed below: Range International UK Europe Environment Enclosure ll motors have degrees of IP protection as defined in IEC EN 003. The normal arrangement is IP. See Specification (page ) for alternatives. Standard Outputs Performance Dimensions IEC IEC 0031 IEC 0031 IEC 001 BS, EN & IEC BS EN 03:001 BS EN 03:001 BS EN 003 BS EN 03 BS 999 part EN & IEC EN 03 EN 0031 EN 03 Motor cooling Motors are cooled in accordance with IEC 003. The normal arrangement is IC (Totally Enclosed Fan Ventilated) via a fan mounted at the nondrive end. See Specification (page ) for alternatives. Mounting IEC 003 BS EN 003 EN 003 Degrees of protection IEC 003 BS EN 003 EN 003 Motors complying with IEC 0031 also comply with many of the national standards of other European countries, eg CEI 03 (Italy), NBN (Belgium), NEN 313 (Netherlands), SEN (Sweden) European directives The following European directives apply: Directives Compliance with European directives applying to C induction motors Directives Low voltage (LV) Machinery (MD) Electromagnetic compatibility (EMC) Energy related products (ErP) Reference numbers 01/3/EU (previously 3/3/EEC, 93//EEC & 00/9/EC) 00//EC (previously 9/39/EEC, 93//EEC, 9/3/EC & 9/9/EC) 01//EU (previously 9/33/EEC, 9/31/EEC, 93//EEC & 00//EC) 009//EC (previously 9//EEC, 9//EC, 000//EC & 00/3/EC) Motor CE marked Standards Documentation for customers technical file Safety instructions with every motor Comment es EN 003 Declaration of conformity es Relevant electrical equipment operating between 0 to 0 volts C No Not applicable Declaration of incorporation es Statement () No EN 0031 Statement (1) es Component es EN 003 Declaration of conformity Minimum efficiency levels for motor outputs 0. 3kW pole (1) Motors operating from a correctly applied, sinusoidal (C) supply meet the requirements of the EMC directive and are within the limits specified in standard EN 0031 () When installed in accordance with our customer safety and installation and maintenance instructions, they can be put into service only when the machinery into which they are being incorporated, has been declared to be in conformity with the machinery directive in accordance with rticle () and nnex IIB of that Directive (9/3/EEC) Minimum Energy Performance Standard The new standard The EU MEPS scheme sets new mandatory minimum efficiency levels for most single speed 3ph induction motors up to 3kW rated up to 0V, unlike the narrow definition of the CEMEP voluntary scheme which only covered a small number of standard motors. The Voluntary greement, since 199, of CEMEP for motor manufactures has expired (classes EFF3 /EFF/EFF1). The new standard for motors is now mandatory regulation in Europe. The scope of EU MEPS covers, & pole single speed 3ph induction motors from 0. to 3kW, rated up to 0V based on continuous duty operation. iming to reduce energy consumption throughout Europe and the rest of the world, it comes into effect in 3 stages. The effect of this is to maximise potential savings in electric motor driven systems. Base of the regulation is a new international IEC 003 standard. It defines the following efficiency classes : IE1 Standard Efficiency (comparable to EFF) High Efficiency (comparable to EFF1 and US EPCT 0 Hz) Premium Efficiency (comparable to US NEM Premium 0 Hz) New Efficiency levels in Europe (Time Line) Mandatory from: Since 1 January 01: Minimum efficiency requirement at level for. 3kW motors or level for motors equipped with an appropriate variable speed drive. From 1 January 01: Minimum efficiency requirement at level for 0. 3kW motors or level for motors equipped with an appropriate variable speed drive.

4 Performance data 00 min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0. (1.0) (1.) 1. () () 3 (.0) (.). (.). () (1) 1 (0) 1. () () n min WPD0MM WPD0MS WPD90SMX WPD90LSX WPDLMF WPD1MR WPD13SGX WPD13SMX WPDMJ WPDMR WPDLT WPDMF V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() 0 0 For performance curves and notes see page

5 Performance data 00 min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0.1 (0.) 0. (0.33) 0.3 (0.) 0. (0.) 0. (1.0) (1.) 1. () () 3 (.0) (.). (.). () (1) 1 (0) 1. () () n min WUD3SF WUD3SG WUD1SG WUD1SK WUD0MJ WUD0MM WUD90SMX WUD90LSX WUDLR WUD1MM WUD13SEX WUD13SJX WUDMB WUDMJ WUDLR WUDME V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() efficiency 0. to kw For performance curves and notes see page

6 Performance data min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0. (1) (1.) 1. () (3) 3 (.0) (.). (.). () (1) 1 (0) 1. () () n min tbc WPD90STX WPD90LWX WPDLRF WPDLTF WPD1MWX WPD13STX WPD13MVX WPDMR WPDLU WPDME WPDLM V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() For performance curves and notes see page

7 Performance data min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0. (0.1) 0.1 (0.) 0. (0.33) 0.3 (0.) 0. (0.) 0. (1) (1.) 1. () (3) 3 (.0) (.). (.). () (1) 1 (0) 1. () () n min WUD3SF WUD3SG WUD1SJ WUD1SK WUD0ME WUD0MS WUD90SRX WUD90LWX WUDLS WUDLTF WUD1MT WUD13STX WUD13MVX WUDMJ WUDLR WUDME WUDLJ V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() efficiency 0. to kw For performance curves and notes see page

8 Performance data 0 min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0. (1) (1. 1. () (3 3 () (.). (.). () (1) 1 (0) n min tbc tbc WPDLTF WPD1MWX WPD13SMX WPD13MTX WPD13MVX WPDMM WPDLV WPDLM V..1 1 I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() For performance curves and notes see page

9 Performance data 0 min 1 ( pole) 9 Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0.0 (0.09) 0.09 (0.) 0. (0.1) 0.1 (0.) 0. (0.33) 0.3 (0.) 0. (0.) 0. (1) (1. 1. () (3 3 () (.). (.). () (1) 1 (0) n min WUD3SG WUD1SG WUD1SG WUD1SK WUD1SR WUD0MG WUD0MM WUD90STX WUD90LWX WUDLUW WUD1MT WUD13SLX WUD13MMX WUD13MRX WUDMM WUDLV WUDLM V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() For performance curves and notes see page

10 Performance data 0 min 1 ( pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio pull out torque ratio starting torque ratio (1) Rotor inertia WK Mean sound pressure 1m on no load P N kw (hp) 0.1 (0.) 0. (0.33) 0.3 (0.) 0. (0.) 0. (1) (1.) 1. () (3) 3 () (.. (.). () (1) n min WUD0MG WUD0MM WUD90SG WUD90LM WUDLR WUDLS WUD1MS WUD13SM WUD13MR WUDME WUDMM WUDLV WUDLM 30 V I N 00 V V η Cos Ø 1.0 P N 1.0 P N 0. P N 0. P N 0. P N 0. P N Nm M I IN M K M I I N J kgm L P db() For performance curves and notes see page

11 Performance data notes Speed / torque, speed / current curves DOL starting Typical speed/current curve Typical speed/torque curve (I ) Starting current (I N ) Full load current (M ) Starting torque or locked rotor torque ( ) Pull up torque or run up torque (M K ) Pull out torque or breakdown torque ( ) Full load torque Torque/speed curves for specific motors can be supplied on request. starting Notes During the run up period in Star, there must be an adequate excess of motor torque over the load torque. The change to Delta must not occur until the motor is near the operating speed. Typical speed/current curve Typical speed/torque curve Refer to Brook Crompton for running up against a load in excess of 0% full load during Star Delta starting. Motors are wound for either /00 volts or 00 / 90 volts Performance figures are subject to IEC tolerances. Performance figures are based on a 00 volt winding. J (WK or WR ) = kgm J in lb ft = 0.0 GD Where performance data indicates or 0.kW to kw, & pole within this catalogue, motor testing is in accordance with IEC 0031: 00. For performance curves and notes see page 1

12 Dimensions Foot, flange and face mounting frame sizes 3 to L C ED EB TBW KK TBH IM B3 IM 1 Mounting options K H H HE HD E C B CRS BB CRS B L L HOLES S ON M PCD IM B/IM B3 IM 01/IM 001 Mounting options P N T L L HOLES S ON M PCD IM B1/IM B3 IM 301/IM 1 Mounting options P N T

13 Dimensions Foot, flange and face mounting frame sizes 3 to 13 General pole box Terminal luminium B C H K L L B C BB H HD HE TBW TBH KK WUD3S x CM0 WUD1S x CM0 WUD0M x CM0 WUD90S xc M0 WUD90L x CM0 WUDL x CM0 WUDLF x CM0 WUDLW x CM0 WUD1M x CM WUD1MUW x CM WUD1MX x CM WUD13S x CM WUD13M x CM WUDM x CM3 WUDL x CM3 WUDM x CM3 WUDL x CM3 Flange & Face luminium IM B mounting P S T L IM B1 mounting P S T L WUD M WUD M 9 WUD M 9 WUD M 9 WUDL M 3. 1 WUDLF M 3. 1 WUD M WUD M 3. 1 WUD M.0 13 WUD Shaft luminium WUD3 D E 3 F G. GD EB ED 0 DH M x GD WUD1 1 0 M x 1 WUD M x 1 F WUD M x 19 D WUDL M x WUDLF M x WUD1 WUD M x M x G TPPED HOLE DH WUD 1 3 M1 x 3 WUD M1 x 3 For tolerance details and notes see page 1

14 Dimensions 1 Pad / rod mounting D L TBW HE dimension applicable only when blanking plate fitted ØC E HE holes tapped ØK x K deep ED EB HB IM B, IM V, IM V31 IM 901, IM 9, IM 931 Mounting options TBH J KK LL E C B CRS BB General pole box Terminal luminium B C BB J L L C D E HB HE LL K K TBW TBH KK * WUD3S M 1 x CM0 WUD1S M 1 x CM0 WUD0M M 1 1 x CM0 WUD90L M 13 1 x CM0 WUDL M 1 x CM0 WUDLF M 1 x CM0 WUDLW M 1 x CM0 WUD1M M 1 x CM WUD1MX M 1 x CM WUD13M M1 19 x CM WUDL M0 19 x CM3 WUDL M0 19 x CM3 * one entry only, when motor is fitted with terminal plate. non standard dimension. 3 frame pad / rod mounting is not available with terminal box. Shaft luminium WUD3 D E 3 F G. GD EB ED 0 DH M x GD WUD1 1 0 M x 1 F WUD M x 1 WUD M x 19 D WUDL M x WUDLF M x WUD1 WUD M x M x G TPPED HOLE DH WUD 1 3 M1 x 3 WUD M1 x 3 For tolerance details and notes see page 1

15 Mounting options 1 Horizontal shaft: IM B3 IM 1 foot mounted IM B IM 01 flange at DE no feet IM B IM 1 foot wall mounted with feet on lefthand side when viewed from DE IM B IM 1 foot wall mounted with feet on righthand side when viewed from DE IM B IM 1 ceiling mounted with feet above motor IM B1 IM 301 face at DE no feet Vertical shaft: IM V1 IM flange at DE shaft down no feet IM V3 IM 31 flange at DE shaft up no feet IM V IM vertical foot wall mounted shaft down IM V IM 31 vertical foot wall mounted shaft up IM V1 IM 3 face at DE shaft down no feet IM V19 IM 331 face at DE shaft up no feet pproximate shipping specifications luminium kg Frame Net weight Gross weight Cubage (m 3 ) WUD3 WUD1 WUD0 WUD90S WUD90SX WUD90L WUD90LX WUDL WUDLF WUDLW WUD1M WUD1MX WUD13S WUD13SX WUD13M WUD13MX WUDM WUDL WUDM WUDL Weights listed above are approximate and based on foot mounted (B3) standard design.

16 Technical information 1 Mechanical Bearing arrangements and grease information Bearings and greasing arrangements Bearings are prepacked with a lithium complex based grease or Polyurea. Regreasing facilities are available on request. Standard and regreasing facilities 3 Lithium complex Esso Unirex N3 with temperature range of C to + C Polyurea E with a temperature range of 0 C to + C Bearing references and oilseals Bearings Oilseals bore x O/D x with (mm) Poles Drive end Nondrive end Drive end Nondrive end WUD3 ll 0ZZ 0ZZ 1 x x 1 x x WUD1 ll 003ZZ 003ZZ 1 x x 1 x x WUD0 ll 0ZZ 003ZZ 0 x x 1 x x WUD90 ll 0ZZ 03ZZ x 3 x 1 x x WUDL ll 0ZZ 0ZZ x x x 3 x WUDLF ll 0ZZ 0ZZ x x x 3 x WUD1 ll 0ZZ 0ZZ x x x 3 x WUD13 ll 0ZZ ZZ 0 x x x 3 x WUD ll 9ZZ ZZ x 0 x 3 x x WUD ll 3ZZ ZZ 0 x x 0 x x Expected grease life at 0 o C bearing temperature x 3 hours 00 min 1 min 1 0 min 1 0 min 1 WUD3 WUD1 WUD0 WUD90 WUDL WUDLF WUD1 WUD13 WUD WUD Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical

17 Technical information Mechanical 1 xial and radial loads Maximum permissible external axial and radial loads in Newtons * WUD3 WUD1 WUD0 WUD90 WUD WUD1 WUD13 WUD WUD Poles Horizontal shaft Load towards motor Load away from motor Shaft up Load towards Load away motor from motor Vertical shaft Load towards motor Shaft down Load away from motor Maximum permissible radial load at end of shaft (horizontal mounting) * ll figures are based on Lna bearing life of 0,000 hours. Lna = adjusted L life rating taking account of: reliability material improvements lubrication conditions

18 Dimensions notes 1 page notes Shaft ll dimensions in millimetres Dim D to 1 19 to 3 to to 0 to 1 Tol j j k m m Limits D G GD F TPPED HOLE DH Cable entry can be arranged in any one of four positions at 90 intervals Dimensions should not be used for installation purposes unless specially endorsed B mounted motors have suffix D in the frame reference, eg WUD1MMD and B3/B mounted motors have suffix H in the frame reference, eg WUD1MMH Flange IEC 00 L L B1 mounted motors have suffix C in the frame reference, eg WUD1MMC and B3/B1 mounted motors have suffix H in the frame reference, eg WUD1MMH Dim N Tol Limits 1 1 to j j j j j j j js P N T Dimensions should not be used for installation purposes, unless specially endorsed. 3 frame pad / rod mounting is not available with terminal box. L Face Dim N Tol IEC 00 Limits L 0 and 0 9 and 1 1 j j j j P N T

19 Notes 19

20 Brook Crompton UK Ltd St Thomas Road Huddersfield West orkshire HD1 3LJ UK Tel: + (0) 1 00 Fax: + (0) csc@brookcrompton.com Internet: Every care has been taken to ensure the accuracy of the information contained in this publication, but, due to a policy of continuous development and improvement the right is reserved to supply products which may differ slightly from those illustrated and described in this publication dh/*/*/0/1 01E Issue 3 (W lum) Copyright. Brook Crompton UK Ltd. ll rights reserved.