HANDRAIL. Rapid Pacific Group offer a strong, safe and economical solution to your handrail requirements through our tubular ball handrail system.

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1 RAPID HANDRAIL

2 HANDRAIL Rapid Pacific Group offer a strong, safe and economical solution to your handrail requirements through our tubular ball handrail system. Rapid handrail systems have the ability to be erected in either a workshop or on site without being labour intensive and as a result this solution is used widely throughout the mining, petro-chemical and mineral processing heavy industries. Manufactured in accordance with AS1657, rapid handrail can also be utilised in commercial, local government and general applications. Rapid Pacific Group offer handrail solutions in both component form e.g. Stanchions, bends, pipe, kick plate and fully fabricated panels. DESIGN AND INSTALLATION CONSIDERATIONS CONTENTS Introduction... 2 Specifications and tolerances... 3 Stanchion details... 4 & 5 Kick Plates... 6 Base plates and mounting brackets... 6 Standard rail bends... 7 Fabrication and finishes... 7 Self closing gates... 8 Balustrade Handrails... 9 Part code table and weights Stanchion Centres Steel 2000mm recommended maximum centres for standard 32mm medium duty stanchions Aluminium 1800mm recommended maximum centres Welding Steel one 20mm tack weld to each side of the underside of ball Aluminium full circumferential weld to each side of ball Slip Joints Steel Supplied galvanised complete with tapered pins, (hole size for taper pins should be 5mm) Aluminium supplied stainless steel locking screw or pop rivets General Tips Join rails whenever possible inside balls to hide joints Bolt the first stanchion rigidly in place first Do not bolt the other stanchions rigidly in position and attempt to feed pipe through stanchions Start stair and sloping runs at the bottom and work up Closure bends are designed so that the top rail is to join inside the top ball and the lower leg of the bend stops on the outside of the knee rail ball with the knee rail sliding inside the bend. 2

3 RAPID PACIFIC GROUP MATERIAL SPECIFICATIONS Standard Stanchion Heavy Duty Stanchion Handrail pipe Kneerail pipe Kick Plate Stanchions Ball Standard Base Plate Angle Mounted Base Plate Corner Base Plate MATERIAL TOLERANCES Pipe Tolerances Base Plate Tolerances Stanchion Ball Tolerances FABRICATION TOLERANCES Stanchion Spacing Stanchion Rail Centers Base Plate Angle Fabricated Handrail Panel Tolerance Mild Steel Aluminium Stainless Steel Nominal Size: 40nb MED ALHC 50 40nb Sched 10 Dimensions: 48.3OD x 3.2WT 50.0OD x 4.0WT 48.3OD x 2.77WT Stock Length: 6.5 meters 6.0 meters 6.1 meters Grade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Nominal Size: 40nb HEAVY No Standard type of Heavy 40nb Sched 40 Dimensions: 48.3OD x 4WT Duity aluminium stanchion 48.3OD x 3.68WT Stock Length: 6.5 meters listed unless specified. 6.1 meters Grade: C250LO Mild Steel Grade 316 Stainless Steel Nominal Size: 32nb MED ALHC 46 32nb Sched 40 Dimensions: 42.4OD x 3.2WT 46OD x 3.5WT 42.2OD x 3.56WT Stock Length: 6.5 meters 6.1 meters 6.1 meters Grade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Nominal Size: 25nb MED ALHC 38 25nb Sched 40 Dimensions: 33.7OD x 3.2WT 38.1OD x 2.0WT 33.4OD x 3.38 Stock Length: 6.5 meters 6 meters 6.1 meters Grade: C250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Dimensions: 100x6 Flatbar 100x6 Flatbar 100x6 Flatbar Stock Length: 6 meters 6 meters 6 meters Grade: 300 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Ball thickness: 3mm (+/-.5mm) 3mm (+/-.5mm) 3mm (+/-.5mm) Dimensions: 76mm OD 76mm OD 76mm OD Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Plate thickness: 10mm 12mm 10mm Dimensions: 147x75 147x80 147x75 Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Hole Centres: 102mm With vent hole 102mm Without vent hole 102mm Without vent hole Plate thickness: 10mm 12mm 10mm Dimensions: 172x75 170x80 172x75 Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Hole Centres: 126mm With vent hole 126mm Without vent hole 126mm Without vent hole Plate thickness: 10mm 12mm 10mm Dimensions: 150x x x150 Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel Hole Centres: 88mm With vent hole 88mm Without vent hole 88mm Without vent hole Mild Steel Aluminium Stainless Steel Outside Diameter: +/-.2mm +/-.2mm +/-.4mm Wall thickness: +/- 10% +/- 10% +/- 10% Plate Thickness: +/- 1mm +/- 1mm +/- 1mm Outside Dimensions: +/- 2mm +/- 2mm +/- 2mm Hole Centers: +/- 2mm +/- 2mm +/- 2mm Drilling Diameter: Rail Diameter + 2-4mm Rail Diameter + 2-4mm Rail Diameter + 2-4mm Drilling Angles: +/- 1 +/- 1 +/- 1 Mild Steel Aluminium Stainless Steel 2400mm MAX Centers 1800mm MAX Centers 2400mm MAX Centers Distance Between Posts As per AS As per AS As per AS Handrail Rail to Kneerail: +/- 1mm +/- 1mm +/- 1mm Kneerail to Base: +/- 1mm +/- 1mm +/- 1mm Overall Height: +/- 2mm +/- 2mm +/- 2mm Angle of Base plate in +/- Hight/100mm +/- Hight/100mm +/- Hight/100mm reference to the post. = +/- 10mm or +/-.6 = +/- 10mm or +/-.6 = +/- 10mm or +/-.6 Stanchion Centers: +/- 2mm +/- 2mm +/- 2mm Overall Stanchion Centers: +/- 2mm +/- 2mm +/- 2mm Straight to Angle: +/- 1 +/- 1 +/- 1 3

4 HANDRAIL TYPICAL TOP MOUNTED STANCHIONS HANDRAIL PL 75Ø 110 OR TYP NB KNEERAIL HP PLATFORM TOP OF STEEL HP90 PLATFORM 90 TYPICAL SIDE MOUNTED STANCHIONS HPC PLATFORM CORNER HW WELDED HC CORED HANDRAIL HIG INGROUND HSO SIDE OFFSET CLR90 TOP OF STEEL 35 HS SIDE 25NB KNEERAIL 35 HS90 SIDE HSC SIDE CONVEYOR SO TYPE STANCHION OFFSET TABLE PARELL FLANGE CHANNELS UNIVERSAL BEAMS Section Size Offset Section Size Offset 150x75PFC UB x75PFC UB x75PFC UB x75PFC UB x90PFC UB x90PFC UB x100PFC UB 140 TYPICAL ONE RAIL TYPE STANCHIONS 254 HORP ONE RAIL PLATFORM HORS ONE RAIL SIDE MOUNTED HWM WALL MOUNTED

5 RAPID PACIFIC GROUP TYPICAL TOP MOUNTED ANGLE TYPE STANCHIONS HANDRAIL TO 45 HPA PLATFORM ANGLE (STAIR 0 TO 45) TO 14 RAMP HAM ANGLE MOUNTED (RAMP 0 TO 14) TO 45 STAIR TYPICAL SIDE ANGLE TYPE STANCHIONS 60mm 15 to 30 45mm 31 to HAM ANGLE MOUNTED (STAIR 15 TO 45) TO 14 RAMP TO 45 STAIR HAMW ANGLE MOUNT WELDED (RAMP 0 TO 14) (STAIR 15 TO 45) TO 45 HWA WELDED ANGLE (0 TO 45) TO Ø HCA CORED ANGLE (0 TO 45) 25NB KNEERAIL LANDING PFC STRINGER NOSINGS PLATE STRINGER TO 14 STAIR TO 45 STAIR TO 14 STAIR TO 45 STAIR HSOAL LH NOSINGS UP RH HSAR HSAL HSAR HSOAL HS0AR SIDE ANGLE LEFT OT RIGHT (RAMP 0 TO mm HIGH) (STAIR 15 TO mm HIGH) TYPICAL DOSO DIRECTORS VOID SIDE OFFSET ANGLE LEFT OT RIGHT (RAMP 0 TO mm HIGH) (STAIR 15 TO mm HIGH) BASE PLATE CAN BE ROTATED TO SUIT AVAILABE IN 110 TO 140MM OFFSET * * PLATFORM * DLSO DRILL LEFT SIDE ONLY DRSO DRILL RIGHT SIDE ONLY DBSO DRILL BOTTOM SIDE ONLY DTSO DRILL TOP SIDE ONLY MULTI BALL STANCHIONS 5

6 HANDRAIL BASE PLATE DETAILS Ø18 STD BASE PLATE 10mm PLATE Ø18 10x10 TYP CORNER ANGLE MOUNTED BASE PLATE 10mm PLATE Ø Ø75 CORNER BASE PLATE 10mm PLATE Ø50 CORED RING 6MM PLATE 1 HOLE KICK PLATE MOUNTING BRACKET DETAILS HOLE KPMB 5MM LASER CUT R3 Ø MAX D 10 MAX D D 10 MAX R D 35 P TYPE S TYPE SO TYPE SINGLE HOLE KPMB - DIMENSION 'D' FOR VARIOUS STANCHION TYPES HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mm PLATFORM. WELDED & CORED D=60 D=85 D=100 D=120 SIDE & SIDE OFFSET D=135 D=160 D=180 D=195 2 HOLE KICK PLATE MOUNTING BRACKET DETAILS HOLE KPMB 5MM LASER CUT R3 12 Ø MAX D MAX D MAX D R D P TYPE S TYPE 35 SO TYPE 2 HOLE KPMB - DIMENSION D FOR VARIOUS STANCHION TYPES HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mm PLATFORM. WELDED & CORED D=40 D=65 D=80 D=100 SIDE & SIDE OFFSET D=115 D=140 D=160 D=175 6

7 RAPID PACIFIC GROUP STANDARD RAIL BENDS FINISH - MILL, GALVANISED, STAINLESS & ALUMINIUM LEG STD LEG STD 300 STD TYP CLR140 FOR ALL STANDARD BENDS 300 STD LEG 1 90 RAIL BEND LEG 1 STANCHION TOLERANCES ± HEIGHT/100 ± 1mm HORIZONTAL CLOSURE BEND ANGLE CLOSURE BEND (35,37,39,41,43 & 45 KEPT IN STOCK) ± 1mm ANGLE RAIL BEND (35,37,39,41,43 & 45 KEPT IN STOCK AT 300MM LEG) ± 2mm HANDRAIL FABRICATION FINISHES AVAILABLE Mill finish/untreated Fab from gal components Fab mill and gal panels Painted Powder coated All hot dip galvanised panels are internally vented before fabrication to avoid any/minimal exterior holes and to improve the aesthetics of the handrail panels. 2 and 3 coat painting systems are available to suite any specification your projects require. All welds are 6mm CFW UNO and all balls are fully seal welded. Kick plate can be supplied loose or bolted to the handrails as requested. 7

8 HANDRAIL SELF CLOSING GATES GATE SWING DIRECTION Rapid Pacific Group can manufacture custom gates as per your design. Note: Fabrication of all self-closing gates available from galvanised components when lead time is critical. NW SWING NE SWING SW SWING SE SWING 1500MM MAXIMUM WIDTH INSIDE STILES STANDARD SELF CLOSING GATE SELF CLOSING LADDER GATE 1500MM MAXIMUM WIDTH 3000MM MAXIMUM D1 D2 SELF CLOSING GATE WITH KICK PLATE DROPPER DOUBLE GATE "NOT SELF CLOSING" SELF CLOSING GATE WITH KICK PLATE DROPPER HEIGHT (mm) Nill FLOOR PLATE 20mm 25mm 32mm 40mm D1 - TOS TO KICK PLATE D1=10 D1=20 D1=30 D1=35 D1=42 D1=50 D2 - KICK PLATE TO KNEERAIL D2=550 D2=540 D2=530 D2=525 D2=518 D2=510 8

9 RAPID PACIFIC GROUP BALUSTRADE HANDRAILS HANDRAIL FOOTRAIL BALUSTRADE COMPONENTS Rapid Pacific Group can provide you with handrail components specially made for balustrade panels. These stanchions are custom made for your order and can be provided in both mill finish or galvanised. HP-BAL PLATFORM BALUSTRADE HAM-BAL ANGLE MOUNTED BALUSTRADE (RAMP 1 TO 14- STD BASE PLATE) (STAIR 15 TO 45- AM BASE PLATE) HPC-BAL PLATFORM CORNER BALUSTRADE HANDRAIL Ø12MM ROUND BAR FOOTRAIL BALUSTRADE PANELS Rapid Pacific Group can offer complete panels fabricated to your project specifications. These panels are provided with 12mm vertical bars at 100mm centres. These panels are compliant with the building codes of Australia (BCA2010) and New Zealand. 9

10 HANDRAIL PART CODE TABLE Product Weight Unit Type Product Code Product Name Galvanised - Medium Duty (kg) Galvanised - Heavy Duty (kg) Aluminium - Medium Duty Stanchions HP Platform ea HPC Platform Corner ea HPA01-45 Platform Angle ea HS Side Mounted ea HSA01-14 Side Angle Mounted ea HSA15-45 Side Angle Mounted ea HSC Side Conveyor ea HSO Side Offset ea HSOA01-14 Side Offset Angle ea HSOA15-45 Side Offset Angle ea HW Welded ea HC Cored ea HIG In-Ground ea HAM01-14 Angle Mounted ea HAM15-45 Angle Mounted ea HORP One Rail Platform ea HORS One-Rail Side Mounted ea Bends HB32 32nb 90 Bend ea HB25 25nb 90 Bend ea HB46-AL 46mm OD 90 Bend 0.80 ea HB38-AL 38mm OD 90 Bend 0.60 ea HHCB Horizontal Closure Bend ea HACB Angle Closure Bend ea Pipe PGAL 32nb Pipe m PGAL25NB 25nb Pipe m PALU46OD 46mm OD Pipe 1.30 m PALU38OD 38mm OD Pipe 0.97 m Kickplate 100x6mm- FLATBAR 100x6mm Flatbar m 10

11 RAPID PACIFIC GROUP 11

12 TOWNSVILLE P. (07) F. (07) Enterprise Street, Bohle QLD SYDNEY P. (02) F. (02) Unit 4, 17 Moorlands Road, Ingleburn NSW 2565 MELBOURNE P. (03) F. (03) Yale Drive, Epping VIC 3076 PROUDLY AUSTRALIAN OWNED