JDN MONOCRANE STANDARD COMPONENTS PRICE LIST ISSUE: 02/2008

Transcription

1 COMPONENTS PRICE LIST ISSUE: 02/2008 JDN MONOCRANE STANDARD

2 CONTENTS Design & Manufacture Single Flange Wheels Double Flange Wheels Double Flange Direct Drive Wheels Double Flange Portal Wheels Underslung Wheel Kits Motor and Shaft Pinions Rollers and Axles Handwheels and Chain Sheaves Rope Wedge Sockets Single Fall Hook Blocks Two Fall Hook Blocks Two Fall Heavy Duty Hook Blocks Four Fall Hook Blocks Four Fall Heavy Duty Hook Blocks Eight Fall Hook Blocks Eight Fall Heavy Duty Hook Blocks Safety Catches Rope Guides Trolleys Test Weights ISSUE 02/2008

3 NOTES

4 DESIGN & MANUFACTURE When purchasing JDN MONOCRANE components you can have confidence that you are purchasing an Australian engineered, manufactured & quality assured serial product. Engineering All JDN MONOCRANE components have passed through our two stage in house design process: 1. 3D modelling and calculation in accordance with AS Design verification using Finite Element Analysis (FEA). Manufacture All JDN MONOCRANE components are manufactured in Australia at our Melbourne workshop. All casting batches undergo Non-Destructive Testing (NDT). All machined components and assemblies are verified utilising our in house Quality Assurance Program. ISSUE: 02/ of 29

5 SINGLE FLANGE WHEELS JDN MONOCRANE SW Series wheels are manufactured in Ductile Iron, Grade 500-7(GGG-50), providing a balance between strength, ductility and wear resistance. Featuring shielded ball bearings and machine cut teeth. Our large range of single flange wheels provide for operation on most types of monorail beams and tracks. The wheel is available with either a plain flange or integral machine cut ring gear. Both types feature a spherical tread profile which is compatible with both parallel and tapered beam flanges. The standard configuration consists of a stationary cantilevered axle with shielded anti-friction bearings mounted inboard in the wheel. GEARED WHEEL WELD IN AXLE (PART No eg SW200G-W) GEARED WHEEL SCREWED AXLE (PART No eg SW200G) PLAIN WHEEL SCREWED AXLE (PART No eg SW200P) PLAIN WHEEL WELD IN AXLE (PART No eg SW200P-W) PART TREAD No of No. DIAM. C21 C22 C23 C24 C25 T C27 C28 C29 C30 TEETH C32 C33 C34 SW SW SW SW SW SW SW SW SW NOTE: Screwed Axle for SW250 wheels only WHEEL No SW063 SW075 SW090 WHEEL LOADING PER 4 WHEELS (kg) M3/M4 M5/M6 M7/M SW SW SW SW SW SW ISSUE: 02/ of 29

6 DOUBLE FLANGE WHEELS JDN MONOCRANE DW Series wheels are manufactured in Ductile Iron, Grade (GGG-50), providing a balance between strength, ductility and wear resistance. Featuring shielded bearings and machine cut teeth. Our large range of double flange wheels provide for operation on most types of rail and square bar. The wheel is available with either a plain flange or integral machine cut ring gear. As standard the wheel is fitted with anti-friction bearings mounted inboard in the wheel Axle is retained by a lock plate and is reversible in the wheel * = 26 FOR DW 150 LOCK PLATE GEARED WHEEL (PART No. eg. DW305G) PLAIN WHEEL (PART No. eg. DW305P) PART NUMBER TREAD DIAM. TREAD WIDTH C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 DW M8 DW M10 DW M10 DW M12 DW M16 DW M16 DW M16 DW M20 PART NUMBER M3/M4 DW DW DW DW DW DW DW DW WHEEL LOADING/DUTY PER WHEEL (kg) M5/M6 M7/M ISSUE: 02/ of 29

7 DOUBLE FLANGE DIRECT DRIVE WHEELS JDN MONOCRANE Double flange ductile iron wheel and precision machined shaft / drive assembly ensure smooth and direct power transfer. Our large range of double flange wheels provide for operation on most types of rail and square bar. The standard configuration consists of a stationary cantilevered axle with shielded anti friction bearings mounted inboard in the wheel. Contact our office for technical assistance regarding drive motor selection for your specific application. DRIVE WHEEL ASSEMBLY (PART No. eg. DWD305D6) IDLER WHEEL ASSEMBLY (PART No. eg. DWD305I6) BOGIE BORING DETAIL TREAD TREAD WIDTH MAX DIAMETER C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 DWD DWD DWD DWD DWD WHEEL No. DWD 160 DWD 200 DWD 250 DWD 305 DWD 380 WHEEL LOADING/DUTY PER WHEEL (kg) M3/M M5/M M7/M ISSUE: 02/ of 29

8 DOUBLE FLANGE PORTAL WHEELS JDN MONOCRANE DWP Series wheels are manufactured in Ductile Iron, Grade (GGG-50), providing a balance between strength, ductility and wear resistance. Featuring shielded bearings and machine cut teeth. DWP wheels are specifically designed to suit applications where it is preferable for the ring gear to be raised to prevent contamination or fouling on structure. Typical applications include portal cranes and low profile rail applications. As standard the wheel is fitted with anti-friction bearings mounted inboard in the wheel Axle is retained by a lock plate. * = 26 FOR DWP 150 LOCK PLATE GEARED WHEEL (PART No. eg. DWP305G) PLAIN WHEEL (PART No. eg. DWP305P) PART NUMBER TREAD DIAM. TREAD WIDTH C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 DWP M DWP M DWP M DWP M DWP M DWP M DWP M DWP M PART WHEEL LOADING/DUTY PER WHEEL (kg) NUMBER DWP150 DWP200 DWP250 DWP305 DWP380 DWP500 DWP630 DWP800 M3/M M5/M M7/M ISSUE: 02/ of 29

9 UNDERSLUNG WHEEL KIT JDN MONOCRANE wheel kits provide the basic travel components for the fabricator to manufacture their own crane travel units. * B = BEAM WIDTH WHEEL KIT INCLUDES: 4 - Plain wheels 4 - Geared wheels 4-24 Tooth pinions 4 - Bearing units 1 - Handwheel complete with handchain for 5 metre drop 1-300mm Key steel 1 - Handchain Guide CAPACITY ON FOUR WHEELS HAND PART TREAD AXLE GEAR SHAFT AND KEYWAY (kg) WHEEL NUMBER DIAM. D MESH C M3/M4 M5/M6 M7/M8 DIAM. E F T U W G H I J K USWK USWK H200B USWK H200B USWK H300B USWK H300B USWK H400B USWK H400B USWK H400B USWK H400B ISSUE: 02/ of 29

10 MOTOR AND SHAFT PINIONS JDN MONOCRANE Motor and Shaft Pinions are machine cut from K1045, providing both strength and durability with the option of flame hardening. Alternative materials available upon request as well as special sizes. SHAFT PINION MOTOR PINION PART No. DESIGNATION P Pinion Module No of Shaft Teeth Size M or S Motor or Shaft PART No MODULE No of TEETH D O P Q R S U P22420M P22425M P22425S P31920M P31925M P31930M P31930S P31935M P32420M P32420S P32425M P32425S P32430M P32430S P32435M P32435S P32440M P32440S P33020M P33020S P33025M P33030M P33030S P33040M P33040S P41925M P41930M P41930S P41935M P41940M P41940S P42430M P42435S P42440M P42440S P42450M P51925M P51930M P51935M P51940M P51950M P51950S P52430M P52440M P52440S P52450S P62450S P62460M P62470M ISSUE: 02/ of 29

11 ROLLERS AND AXLES JDN MONOCRANE rollers and axles are machined from K1045 to provide durability as well as good wear characteristics. Rollers are fitted standard with shielded deep groove ball bearings and can be flame hardened if required. RA RRC ROLLER AXLE KEEPER PLATE PART No C1 C2 C3 C4 PART No C5 C7 C8 C9 PART No C10 C11 C12 JO90RRC JO90RA M8 J120RRC J120RA AXLPDW M8 J150RRC J150RA M8 J180RRC J180RA M12 AXLPDW200 J200RRC J200RA M12 WHEEL CAPACITIES PER WHEEL kgs PART No JO90RRC J120RRC M3/M M5/M M7/M J150RRC J180RRC J200RRC ISSUE: 02/ of 29

12 HANDWHEELS AND CHAIN JDN MONOCRANE handwheels are manufactured in grey iron grade T200 (GG20), with cast pockets to suit our standard handchain. Boring and keying optional. JDN MONOCRANE also stock handchain to suit our standard handwheels. The handchain is available in either a plain or galvanised finish. PART No. B C MAX MAX PART No. D E T W F G H I H165 H H165B H200B HCG-H165B HCG-H200B H H300B HCG-H300B H300B H H400B HCG-H400B H400B H400B ISSUE: 02/ of 29

13 SHEAVES JDN MONOCRANE S series sheaves are manufactured in Ductile iron, Grade (GGG-50), providing a balance between strength, ductility and wear resistance. NOTE: 110 & 160 dia Sheaves are made from mild steel JDN MONOCRANE have the expertise to design and manufacture sheaves to suit your specific application. Please contact our office for technical advice. Part No B51 B52 B53 B54 D1 (max) MRC S110D S160D S210D S260D S330D S435D S435D S550D S650D S750D Ductile Iron sheave, shielded ball bearings with machined groove and bore. ISSUE: 02/ of 29

14 WEDGE ROPE SOCKETS JDN MONOCRANE Rope Wedge Socket range is manufactured from Grade AS2074 Cast Steel C4-1(245MPa Y) providing a balance between strength and wear resistance. Manufactured to exacting tolerances to ensure maximum rope grip, while still enabling ease of installation and removal of even the largest wire ropes in the series. PART No ROPE DIAMETER C31 C32 C33 C34 C35 C36 MRC kg HF HF HF HF HF HF HF HF HF HF HF ISSUE: 02/ of 29

15 SINGLE FALL HOOK BLOCK JDN MONOCRANE single fall hook block range features a slewing hook to DIN/ISO Standards. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC MAX kgs B11 B12 B15 B16 B17 C E3 W ROPE HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X ISSUE: 02/ of 29

16 TWO FALL HOOK BLOCK JDN MONOCRANE two fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC MAX kgs B21 B22 B23 B24 B25 B26 C E2 W ROPE HB X HB X HB X HB X HB X HB X HB X ISSUE: 02/ of 29

17 TWO FALL HEAVY DUTY HOOK BLOCK JDN MONOCRANE two fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC MAX kgs B21 B22 B23 B24 B25 B26 B27 C E2 W ROPE HB X HB X HB X ISSUE: 02/ of 29

18 FOUR FALL HOOK BLOCK JDN MONOCRANE four fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC kg MAX B41 B42 B43 B44 B45 B46 B47 C E2 W ROPE HB X HB X HB X HB X HB X HB X HB X ISSUE: 02/ of 29

19 FOUR FALL HEAVY DUTY HOOK BLOCK JDN MONOCRANE four fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard PART No MRC kg MAX B41 B42 B43 B44 B45 B46 B47 B48 C E2 W ROPE HB X HB X HB X ISSUE: 02/ of 29

20 EIGHT FALL HOOK BLOCK JDN MONOCRANE eight fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC kg MAX B81 B82 B83 B84 B85 B86 B87 B88 C E2 W ROPE HB X HB X HB X HB X HB X ISSUE: 02/ of 29

21 EIGHT FALL HEAVY DUTY HOOK BLOCK JDN MONOCRANE eight fall hook block range features a pivoting trunnion and slewing hook to DIN/ISO Standards, as well as JDN MONOCRANE "S" series sheaves with shielded ball bearings to provide optimum performance and wear characteristics. All hooks are fitted with a spring loaded safety catch as standard. PART No MRC kg MAX B81 B82 B83 B84 B85 B86 B87 B88 B89 C E2 W ROPE HB X HB X HB X ISSUE: 02/ of 29

22 SAFETY CATCHES JDN MONOCRANE safetey catches are made from high strength material and spring loaded to ensure possitive actuation. whilst specifically designed to suit JDN MONOCRANE hooks they may be adapted to suit a wide range of hooks on the market. PART NO. HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X H1 H2 H3 H4 H5 H HOIST SERIES /1 2/1 HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X 4/1 4/2 HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X HB X ISSUE: 02/ of 29

23 ROPE GUIDES, SPRINGS & STOPS ROPE GUIDES TENSION SPRINGS ROPE GUIDE STOP PART NO. HOIST SERIES ROPE SIZE RD RD R AH10 4 RD RD RD R AH20 5 RD RD RD R AH30 7 RD RD RD R AH40 9 RD RD RD R AH50 11 RD RD RD R AH60 14 RD RD RD R AH70 16 RD RD RD R AH80 18 RD NETT WEIGHT PART NO. RD RD RD RD RD RD RD RD PART NO. RD RD RD RD RD RD RD All prices exclude GST NOTE: These Rope Guides suit JDN MONOCRANE hoists exclusively. ISSUE: 02/ of 29

24 TROLLEYS JDN MONOCRANE trolleys are available in motorised or push / pull variants and feature an adjustable width cross bolt system and our SW series wheels. JDN MONOCRANE SW Series wheels are manufactured in Ductile Iron, Grade 500-7(GGG-50), providing a balance between strength, ductility and wear resistance. Featuring shielded ball bearings, machine cut teeth and a spherical tread profile which is compatible with both parallel and tapered beam flanges. * BW = BEAM WIDTH * NOTE : TOTAL CROSS BOLT LENGTH DOES NOT CHANGE WITH BEAM WIDTH. AS THE BEAM WIDTH DECREASES, T1 INCREASES. MOTORISED TROLLEYS PART NO. T1 T2 T3 T4 T6 T7 T8 T9 T10 T11 T12 T13 TF TROL_MO_080_20F TROL_MO_125_20F TROL_MO_160_20F TROL_MO_200_20F TROL_MO_250_20F PUSH TROLLEYS PART NO. T1 T2 T3 T4 T6 T7 T8 T9 T10 T11 T12 T13 TF TROL_PU_080_P TROL_PU_125_P TROL_PU_160_P TROL_PU_200_P TROL_PU_250_P ISSUE: 02/ of 29

25 TEST WEIGHT HIRE SYSTEM 1 SYSTEM 2 PART NO. SYSTEM to 24t SYSTEM 2 24 to 48.5t T1 T2 T3 T4 T5 T ISSUE: 02/ of 29

26 COMPONENT STORE FACTORY MAIN CRANE ASSEMBLY & HEAVY FABRICATION ISSUE: 02/2008 3D DESIGN MACHINE SHOP ISSUE: 02/ of 28

27 ISSUE: 02/2008 ISSUE: 02/ of 28

28 Victoria Head Office 7-11 Nathan Road DANDENONG VIC 3175 Tel: Fax: sales_vic@jdn.com.au Queensland 14 Freight Street YATALA QLD 4207 Tel: Fax: sales_qld@jdn.com.au South Australia Unit 3, 59 Kapara Road GILLMAN SA 5013 Tel: Fax: sales_sa@jdn.com.au New South Wales Tel: Fax: Web: New Zealand 16 Tavern Road SILVERDALE AUCKLAND 2001 Tel: Fax: Web: admin@monocrane.co.nz ISSUE: 02/ of 28 ISSUE 02/2008