ELECTRIC WIRE ROPE HOISTS
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1 YK ELECTRIC WIRE ROPE HOISTS COLUMBUS McKINNON CORPORATION
2 YK ELECTRIC WIRE ROPE HOISTS When you need quality and performance in a wire rope hoist, turn to the Yale YK hoist from Columbus McKinnon. Based on German technology, the Yale YK delivers the industry-leading technology and safety you need for your lifting applications in a design that is compact and easy to maintain. Precision engineered for optimal performance, these monorail units are built for reliable operation, high efficiency, and long service life and are competitively priced for the U.S. market. Operators, crane manufacturers, and system manufacturers can benefit from the hoist s modular system that allows you to configure the hoist and crane system to your exact application needs. And, complete with a low-headroom trolley, the Yale YK is ideal for applications with space limitations. CAPACITIES: 1 TO 30 TONS LIFT: MAXIMUM 131 FT. 2/1 4/1 SINGLE-GROOVED ROPE DRUM 2-part single or 4-part single reeving is available, depending on the application. LOW-HEADROOM MONORAIL TROLLEY The KE monorail trolley is used on monorail runways and single-girder overhead traveling cranes. Trolley is easily adjustable for different beam sizes and comes standard with two speed trolley. Available for 1-15 ton capacities. STANDARD HEADROOM MONORAIL TROLLEY Specially designed for small clearances, the UE monorail trolley has a narrow width. It is used on monorail runways and single-girder overhead traveling cranes. Available for ton capacities. COMPACT DESIGN Compact dimensions due to U-shape design. Exceptionally short approach allows for optimum use of work area when space is limited. SHORT LEAD TIMES Assembled in Wadesboro, North Carolina, with German-made components, these units offer short lead times to meet tight deadlines. SMOOTH OPERATION Extremely smooth starting and braking characteristics. LOW MAINTENANCE Largely maintenance-free design with fieldproven components designed for low wear and long service life. FLEXIBLE CONFIGURATIONS Hoists can be configured to your unique application needs. Available in 5 frame sizes with 16 load capacity variants. OPTIONAL TRAVEL LIMIT SWITCH Standard version includes limit switching in both directions, switching from fast/ slow, and IP65 or NEMA 4/4X rating. Wired and mounted to the hoist. EXTENSIVE SAFETY FEATURES Standard safety features include blockoperated limit switch, adjustable geared limit switch, motor temperature control, and overload protection. OPTIONAL TOWING ARM Available for power supply with adjustable height and length. H3 & H4 DUTY CYCLE OPTIONAL PENDANT CONTROL 2
3 STANDARD FEATURES Ambient Temperature Hoist & Trolley Protection to IEC/EN Rope Guide Rope Drive Hook Assembly Hoist Gearing Hoist Drum Hoist Motor Hoist Motor Brake Hoist Control -4 F to +104 F (-20 C to +40 C) IP55 or NEMA 4/12 Cast iron spheroidal graphite Bottom hook block, rope return sheaves, rope suspension and wire rope with 2/1, 4/1 reeving 360 rotation with safety latch Helical lubed for life Machined steel 40% grooved depth 3 phase A.C. squirrel cage inductor motor, 2-speed cylindrical motor and flywheel mass for smooth start and stop 6:1 ratio with class F insulation, S4 duty class, 40/20% duty cycle IP55 or NEMA 4/12 DC power/twin disc, no adjustment needed IP66 or NEMA 4/4x Monodisc spring-loaded brake with asbestos-free brake linings Magnetic contactor, 2-speed control Hoist motor connection wired into motor terminal box Complete Hoist Control: Includes mainline contactor K10, transformer & trolley fuses. Does not include: main hoist fuses to be sized for both hoist and trolley for use on monorails Crane MFG Control: Includes safety contactor K20, trolley fuses. Hoist control does not include: transformer, mainline, main fuses sized for hoist & trolley (items not included to be located in bridge control panel) for use on cranes Hoist Motor Management Hoist Limit Switch Motor Thermal Protection Standard IP66 or NEMA 4/4x Upper/lower control circuit Standard Motor Supply Voltage 60 Hz Overcapacity Lift Limit Switch Emergency Hoist Limit Switch (Geared Limit Switch) Mechanical Safety Devices Travel Limit Switch Travel Motor Control 60 Hz 208, 230 & 460V (3 phase) IP55 or NEMA 4/12 For top and bottom hook position and operational limit switch for top hook position All trolleys come standard with anti-tipping devices and trolley guards For up to four switching functions: pre- and end-limiting in both directions of travel, carriage spacing fpm Overload Protection Block-Operated Limit Switch Trolley Gearing Temperature Control of Travel Motors Standard Standard Helical Standard Trolley Motor 2 speed, S4 duty class, class F insulation, IP55 or NEMA 4/12 Trolley Brake Trolley Control Wheel Material DC brake Magnetic contactor 2 speed Ductile Iron 240 BHN Control Enclosure Fiberglass IP55 or NEMA 4/12 Control System Bearings Bumpers & Drop Lugs Paint 120V Anti-friction. All sealed for life Standard Two part polyurethane base and top coat to 3.2 mil thickness or epoxy powder coat to 2.4 mil, Yale yellow 3
4 THE TECHNOLOGY You can work with confidence knowing the technology behind the Yale YK is built to the highest industry standards. Working together, these lowmaintenance components provide best-in-class performance, high efficiency, and long service life for any application. The Yale YK is also designed with safety in mind, including features such as geared limit switches, motor temperature control, and overload protection. 1 ROPE AND ROPE GUIDE 2 Specialized wire rope is highly flexible and features a long service life Field-proven enclosed rope guide constructed of spheroidal graphite cast iron for high-temperature environments GJS material (previously designated GGG40) is suitable for extreme high and low temperatures 360 rope tensioner prevents rope slackening for added safety and performance Prevents overwrap and slack rope PAINT Standard paint treatment in Yale yellow High-quality primer and top coats also available as standard 3 OVERLOAD PROTECTION 4 PRECISION GEARING 5 CONTROL PANEL Continuous electronic load monitoring when load is suspended Limitation on maximum load determined by load measurement at the rope anchorage point Lifetime oil-lubricated gearbox means no oil change out is required Precision gearing for quiet operation Enclosed housing for maximum accuracy and stability Standard motor performance monitoring Inching operation is suppressed for reduced jogging Oversized contactors for added safety Standard temperature monitoring of hoist and travel motors 4
5 BRAKE 7 MOTOR 8 BOTTOM BLOCK Low-maintenance, asbestos-free brake needs no adjustment Oversized, heavy-duty brake for long service life Brake is easily accessible from the outside for ease of maintenance and inspection Motor management ensures low wear IP66 or NEMA 4/4x protection Specially designed motor specific to hoisting applications with high operational demands Classified according to FEM (ISO) with high duty cycle and switching operation frequency IP55 or NEMA 4/12, thermal class F Motor outside rope drum ensures highly efficient motor cooling and is easy to maintain PTC thermistors ensure reliable temperature control for low or fast speeds Reliable operation, even with low voltage or heavy loads Optimal drum-to-sheave diameter ratio for reduced rope wear Wire rope is flexible and durable for long life Fine machining of drum reduces wear on rope and sheaves Drum is easily accessible for rope maintenance or replacement Robust bottom hook block with low headroom design for use in tight spaces 5
6 FEATURES HIGH INDENTATION HARDNESS WHEELS WITH SELF- LUBRICATED BEARINGS Provide durability for long life YKA suitable for patented track as standard FINE MACHINING ROPE DRUM TO REDUCE ROPE WEAR 40% groove depth to ensure correct rope positioning SLACK ROPE PREVENTION High resistance cast iron spheroidal graphite rope guide encircles entire drum HOIST MOTOR MANAGEMENT FOR SUPERIOR SAFETY Load monitoring to avoid overload operations Temperature control to avoid downtime HIGH QUALITY SURFACE FINISH PAINT Powder coat paint on trolley frame for harsh environments No use of solvents FIBERGLASS ENCLOSURE FOR CORROSIVE APPLICATIONS Light and accessible for ease of maintenance SUPERIOR FRAME Laser cut, stamped, and automatically welded for excellent performance on hoist beam EASILY ADJUSTABLE TROLLEY Provides quick beam assembly Also available for patented track (up to 7.5Ton) SMOOTH TROLLEY DRIVE FOR SAFE OPERATION Flywheel for safe start and positioning High performance duty motor with adjustable brake QUICK HOIST BRAKE REACTION Lower maintenance cost No brake adjustment needed HIGH PERFORMANCE HOIST MOTOR Safe and reliable lifting operation High enclosure protection for harsh environments Directly assembled to gearbox (no coupling) STANDARD LIMIT SWITCHES FOR ADDED SAFETY Adjustable hoist geared and blockoperated limit switches standard STATE-OF-THE-ART GEARBOX Manufactured in-house for smooth, long life operation BUILT TO PERFORM 6
7 FLEX-48 QUICK SHIP PROGRAM Yale YK hoists and crane kits are available as Quick Ship units designed to ship in as little as 48 hours. The Flex-48 Quick Ship Program has proven to be the reliable and trusted solution when fast delivery is critical. One catalog, one shipment, one warehouse with world class delivery ordering doesn t get any easier. FAST SHIPPING For customers in the United States, Yale YK hoists and crane kits are available as Quick Ship units shipping within 48 hours (two business days) directly from our factory in Wadesboro, North Carolina. Ordering is simple. Just pick a catalog number and choose your ideal hoist. The Flex-48 Quick Ship program is available for five and 10-ton units with 33 feet of lift. Flex-48 Quick Ship crane kits are available as three, five, and 10-ton units. If the specifications of the Flex-48 Quick Ship models do not match your exact needs, please contact Columbus McKinnon for a quote. THE POWER TO CONFIGURE The Yale YK is available on Compass, Columbus McKinnon s online product configurator. Compass provides the Company s U.S. partners with detailed technical data, drawings, and documentation for a formal quotation package, simplifying the configuration and order process. 7
8 VARIABLE FREQUENCY DRIVES FOR ELECTRIC WIRE ROPE HOISTS Combining Magnetek s reliable IMPULSE G+ Mini Variable Frequency Drives for trolley motion with the Yale YK s industry-leading design creates a one-of-a-kind, intelligent option for lifting applications. The IMPULSE G+ Mini allows for expanded speed adjustments, improved load control, high duty cycles, and increased hoist life. Magnetek variable frequency drives provide reliable, user-friendly controls and industry-leading safety features to keep you working safely. THE ADVANTAGE Only Columbus McKinnon can offer the quality and performance of the Yale YK together with Magnetek, the premier name in crane controls. FEATURES AND BENEFITS ENERGY ENGINEERED Highly efficient, Magnetek s variable frequency drives are designed to utilize available power, reducing energy costs. BUILT-IN RELIABILITY Designed with reliability in mind, variable frequency drive software and hardware are designed and extensively tested for demanding applications. KEYPAD WITH DIGITAL DISPLAY Technicians can navigate and program the drive via a built-in keypad display in minutes for easy set up and troubleshooting. CONTROL PROGRAMMING 2-speed multi-step hoist is available with acceleration and deceleration control as standard. LONGER HOIST, BRAKE & MOTOR SERVICE LIFE Variable frequency drives offer builtin thermal overload and overcurrent protection for the hoist motor. Rampdown-to-stop feature decreases load bounce and increases brake life. VFD technology allows for optional parking brake functionality, which reduces maintenance requirements. ADVANCED PERFORMANCE Reverse Plug Simulation allows operators to smoothly stop and change directions without setting the brake. Swift Lift enables overspeeding with light loads or empty hook. MULTIPLE POWER SUPPLIES Available in 208, 230, and 460V three phase ratings for up to 15-ton monorail units. VFD technology provides energy savings compared to traditional contactor technology. 8
9 CRANE KITS Crane kits consolidate all the essential crane components into a plug-and-play system, including the Yale YK hoist and trolley, end trucks, festoon, pendant, bridge panels with Magnetek variable frequency drives, and optional travel limit switch, patented track wheels, towing arm, Magnetek variable frequency drives for trolley motion, accessories, and documentation. Columbus McKinnon s crane kits are precisely designed, and components are matched to best suit application needs for monorail units up to 15 tons, which ensures fast and easy on-site assembly. Our comprehensive range of high-quality crane components allow for more effective, efficient fulfillment of lifting needs. Kits can be quoted using Compass, and are available to all Yale distributors. Components are carefully packed and accompanied by all necessary documentation and assembly instructions FESTOON SYSTEM Connection housings are made from durable metal with spring loaded snap connections. Quick-connect plugs require no special tools or skills to wire up. CONTROL PANEL Bridge control panels with plug-andplay connections are standard with Magnetek s IMPULSE G+ Mini Variable Frequency Drives, which offer controlled acceleration and deceleration for smooth operation, reduced load swing, and extended drive train life. ONLINE QUOTING TOOL Compass is the easy-to-use online configurator that allows Yale distributors to easily prepare an estimate and generate clearance drawings. PENDANT CONTROL Pendant pushbutton stations provide optimum control and allow for a wide range of movement, which improves machine visibility and handling. An ergonomic design offers comfortable control with less effort and fatigue than traditional pendants. HOIST & TROLLEY Yale YK provides industry-leading technology and safety features with a low headroom design for maximum hook travel. Available for applications up to 15 tons. END TRUCKS Fitted with two removable (not welded) rail sweeps for easier inspection of the wheels, end trucks also feature two oversized hand holes for easy access to connection plate bolts. 9
10 SPECIFICATIONS: 2-PART REEVED MONORAIL HOIST & TROLLEY Hoist & Monorail Trolley Hoist Trolley Other Data Product Number Trolley Beam Flange Range Capacity Lift Lift Speed Nominal Motor Wheel Dia. Reeving Rating Speed (in) (Ton) (ft) (fpm) Motor HP HP (in) Headroom Net Weight (in) (fpm) Min. Max. (lb) KA-L01-039S PS 39 39/ /0.5 H4+ 0.6/ /7 3 1/4 19 2/3 28 3/8 584 KA-L01-066S PS 66 39/ /0.5 H4+ 0.6/ /7 3 1/4 19 2/3 28 3/8 617 KB-L02-040S PS 40 31/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 672 KB-L02-066S PS 66 31/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 732 KB-L02-040S PS 40 39/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 672 KB-L02-066S PS 66 39/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 732 KB-L02-131S PS / /1.3 H4 0.6/ /8 19 2/ KB-L03-040S PS 40 31/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 672 KB-L03-066S PS 66 31/ /1.3 H4 0.6/ /8 19 2/3 30 7/8 732 KC-L03-040S PS 40 39/ /2.1 H4+ 0.9/ /2 4 5/8 19 2/ KC-L03-066S PS 66 39/ /2.1 H4+ 0.9/ /2 4 5/8 19 2/ KC-L03-131S PS / /2.1 H4+ 0.9/ /2 4 5/8 19 2/3 44 3/ KC-L04-040S PS 40 39/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L04-066S PS 66 39/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L04-131S PS / /2.1 H4 0.9/ /2 4 5/8 19 2/3 44 3/ KC-L05-040S PS 40 39/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L05-066S PS 66 39/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L05-131S PS / /2.1 H4 0.9/ /2 4 5/8 19 2/3 44 3/ KC-L06-040S PS 40 25/ /2.1 H4 0.9/ /2 4 5/8 19 2/3 35 7/ KC-L06-066S PS 66 25/ /2.1 H4 0.9/ /2 4 5/8 19 2/3 35 7/ KC-L07-040S PS 40 25/ /2.1 H4 0.9/ /2 4 5/8 19 2/3 35 7/ KC-L07-066S PS 66 25/ /2.1 H4 0.9/ /2 4 5/8 19 2/3 35 7/ KD-L07-056S PS 56 25/ /2.1 H4 0.9/ /8 4 7/8 19 3/4 41 1/ KD-L07-093S PS 93 25/ /2.1 H4 0.9/ /8 4 7/8 19 3/4 57 1/ SPECIFICATIONS: 4-PART REEVED MONORAIL HOIST & TROLLEY Hoist & Monorail Trolley Hoist Trolley Other Data Product Number Trolley Beam Flange Range Capacity Lift Lift Speed Nominal Motor Wheel Dia. Reeving Rating Speed (in) (Ton) (ft) (fpm) Motor HP HP (in) Headroom Net Weight (in) (fpm) Min. Max. (lb) KA-L02-020S PS 20 20/ /0.5 H4+ 0.6/ /7 3 1/4 19 2/3 22 1/2 617 KA-L02-033S PS 33 20/ /0.5 H4+ 0.6/ /7 3 1/4 19 2/3 22 1/2 650 KA-L03-020S PS 20 20/ /0.5 H4 0.6/ /7 3 1/4 19 2/3 22 1/2 617 KA-L03-033S PS 33 20/ /0.5 H4 0.6/ /7 3 1/4 19 2/3 22 1/2 650 KA-L03-020S PS 20 20/ /0.5 H4 0.6/ /7 3 1/4 19 2/3 22 1/2 617 KA-L03-033S PS 33 20/ /0.5 H4 0.6/ /7 3 1/4 19 2/3 22 1/2 650 KB-L04-020S PS 20 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 728 KB-L04-033S PS 33 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 787 KB-L04-066S PS 66 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 921 KB-L05-020S PS 20 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 728 KB-L05-033S PS 33 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 787 KB-L05-066S PS 66 20/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 866 KB-L06-020S PS 20 16/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 728 KB-L06-033S PS 33 16/ /1.3 H4 0.6/ /8 19 2/3 26 5/8 787 KC-L07-020S PS 20 20/ /2.1 H4+ 0.9/ /2 4 5/8 19 2/ KC-L07-033S PS 33 20/ /2.1 H4+ 0.9/ /2 4 5/8 19 2/ KC-L07-066S PS 66 20/ /2.1 H4+ 0.9/ /2 4 5/8 19 2/ KB-L07-020S PS 20 16/ /1.3 H4 0.9/ /8 19 2/3 26 5/8 728 KB-L07-033S PS 33 16/ /1.3 H4 0.9/ /8 19 2/3 26 5/8 787 KC-L09-020S PS 20 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L09-033S PS 33 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L09-066S PS 66 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L10-020S PS 20 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L10-033S PS 33 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L10-066S PS 66 20/ /2.1 H4 0.9/ /2 4 5/8 19 2/ KC-L12-020S /2 4 PS 20 13/ /2.1 H4 2.0/ /2 4 5/8 19 3/4 33 1/ KC-L12-033S /2 4 PS 33 13/ /2.1 H4 2.0/ /2 4 5/8 19 3/4 33 1/ KC-L15-020S PS 20 13/ /2.1 H4 2.0/ /2 4 5/8 19 3/4 33 1/ KC-L15-033S PS 33 13/ /2.1 H4 2.0/ /2 4 5/8 19 3/4 33 1/ KC-L15-020S PS 20 25/ /4.5 H3 2.0/ /2 4 5/8 19 3/4 33 1/ KC-L15-033S PS 33 25/ /4.5 H3 2.0/ /2 4 5/8 19 3/4 33 1/ KD-L15-028S PS 28 20/ /4.5 H4 2.0/ /8 4 7/8 19 3/4 39 1/ KD-L15-046S PS 46 20/ /4.5 H4 2.0/ /8 4 7/8 19 3/4 39 1/ KD-L15-093S PS 93 20/ /4.5 H4 2.0/ /8 4 7/8 19 3/4 39 1/ KE-S20-020S PS 20 16/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S20-033S PS 33 16/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S20-066S PS 66 16/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S25-020S PS 20 12/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S25-033S PS 33 12/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S25-066S PS 66 12/ /4.5 H4 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S30-020S PS 20 10/ /4.5 H3 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S30-033S PS 33 10/ /4.5 H3 2x 0.9/ /8 7 2/8 19 5/8 63 3/ KE-S30-066S PS 66 10/ /4.5 H3 2x 0.9/ /8 7 2/8 19 5/8 63 3/ Insert prefix Y for Yale units when ordering. Give proper beam flange width when ordering, no extra charge. Headroom values may vary depending on trolley flange adjustment.
11 INDUSTRY-LEADING SERVICE & TRAINING With a legacy spanning over 140 years, Columbus McKinnon s best-in-class products are used around the world. Developed by our team of product managers, engineers, and manufacturing professionals, our products are designed for top-of-theline performance, reliability, and safety. When you need help selecting the best Columbus McKinnon product or system for your lifting application or assistance with routine maintenance, we are here for you. Columbus McKinnon is committed to developing products that meet the highest levels of quality, right down to the smallest details. Our Products Our Technology Our Service Our Support KNOW HOW. KNOW WHY. Columbus McKinnon provides expert safety training on the proper use and inspection of rigging and overhead lifting equipment. Comprehensive Hoist, Crane, and Rigging Training - In-house training at national Columbus McKinnon training centers - On-site training at customer facilities Crane & Hoist Inspection and Maintenance Training Crane Operator Training Rigging Certificate CMCO University - Product and application knowledge to advise customers during product selection and purchasing And much more 11
12 USA fax: Columbus McKinnon Corporation. All Rights Reserved. Stock # B-Y-YK 0918 WR1722_YK E Brochure 9/18
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