Connection Housings for Cartridge Valves
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- Carmella Johnson
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1 Standard Inline Bodies Sandwich Bodies Subplate Bodies Connection Housings for Cartridge Valves 571
2 INDEX HOUSING BROCHURE 1. DESCRIPTION 1.1. GENERAL 1.2. RECOMMENDATIONS 2. TECHNICAL SPECIFICATIONS 2.1. GENERAL of construction of mounting Installation Weights Materials Surface treatment 3. DIMENSIONS 3.1. GENERAL 4. STANDARD LINE BODIES ISO/metric 4.1. MODEL CODE 4.2. DIMENSIONS 5. STANDARD LINE BODIES UNF 5.1. MODEL CODE 5.2. DIMENSIONS 6. SANDWICH PLATE HOUSINGS 6.1. MODEL CODE 6.2. CONNECTION DIMENSIONS 6.3. DIMENSIONS 7. SUBPLATE BODIES 7.1. MODEL CODE 7.2. CONNECTION DIMENSIONS 7.3. DIMENSIONS 7.4. HYDRAULIC DETAILS SUBPLATE BODY TYPE D Orifice insert Pressure drop curves Check valve insert Pressure drop curves 8. DESIGN RECOMMENDATIONS 1. DESCRIPTION 1.1. GENERAL The wide range of HYDAC valve connection housings provides highly flexible solutions to oil hydraulic control functions. Different valve functions in the same housing are possible by having standardised threaded ports for cartridge valves of the same size and interface. The user therefore has a wide range of housings available. Depending on the control function required, pressure control, flow control, shut off, directional and special valves are used. The following types are available as standard: standard inline body ISO/metric, see point 4 standard inline body UNF, see point 5 sandwich body with standard interface, see point 6 subplate body with standard interface, see point RECOMMENDATIONS To ensure correct and safe operation the following points must be taken into account: installation dimensions of cartridge valve and housing must correspond port configuration of cartridge valve and housing must correspond connection according to valve function used torque of cartridge valve in accordance with technical details in the corresponding valve literature - the wrong torque can cause malfunctions connection threads are largely to DIN 3852, page 1 or 2, form X interfaces to DIN and Cetop R 35 Installation height to Cetop RP99H 2. TECHNICAL SPECIFICATIONS 2.1. GENERAL Hydraulic and technical details as per relevant valve literature of construction Standard inline body ISO/metric R A X Standard inline body UNF FH Sandwich body Z Subplate body D of mounting Depending on the housing type, with pipes, through-holes or tie rods Installation Please note restrictions regarding cartridge valves. Ensure correct installation of sandwich and subplate bodies Weights See points Materials Free-cutting steel For sandwich body type ZAB X, aluminium For UNF standard inline bodies, free-cutting steel and aluminium Surface treatment Standard inline body ISO/metric R A X Zinc-plated and yellow-chromed coating EN Fe//Zn5-8//C/ T4 Standard inline body FH... Zinc-plated and blue-chromed coating EN Fe//Zn5-8//B/ T4 Sandwich body Z Phosphate-plated coating EN Fe//Znph/r/3/ T4 (not for type ZAB X) Subplate body D Phosphate-plated coating EN Fe//Znph/r/3/ T4 9. NOTES 572
3 3. DIMENSIONS 3.1. GENERAL In order to determine the overall dimensions (valve and housing) please refer to the appropriate valve brochures. Example: see points 4-6 see Valve brochure 4. STANDARD LINE BODIES ISO/metric R: Standard inline body A: Cylinder connection housing X: Internal valve housing cavity see valve brochure R X 01 (describes individual condition; e. g. surface, dimensions, functional properties...) Series (determined by manufacturer) Housing connection thread see point 4.2 overall length 4.1. MODEL CODE 573
4 4.2. DIMENSIONS Part Model Code Thread Size Dimensions R X-01 G 1 /4 G 1 /4 G 1 /4 WSE Weight: 0.67 kg R X-01 G 3 /8 G 3 /8 DB4E DSR5E DZ5E PDB DV5E SR5E Weight: 0.45 kg RV5E R X-01 G 3 /8 G 3 /8 WSM06020Z WSM06020ZR WSM06020Y WSM06020W Weight: 0.44 kg R X-01 Plug Port 3 when using ERVM-G1/2 G 3 /8 G 3 /8 G 1 /4 ERVE-R 1/2 SBVE-R 1/2 RPR ERVM-G1/ Weight: 0.77 kg R X-01 Plug Port 3 when using ERVM-G1/2 G 3 /8 G 3 /8 G 1 /4 ERVE-R 1/2 SBVE-R 1/2 RPR ERVM-G1/ Weight: 0.76 kg 574
5 Part Model Code Thread Size Dimensions R X-01 G 3 /8 G 3 /8 G 3 /8 DMVE-G ½ Weight: 0.74 kg R X-01 G 3 /8 G 3 /8 G 3 / R X-02 M 14x1.5 M 14x1.5 M 14x1.5 PDM08130 WSEC08130 WSED08130 WKM08130C WKM08130D WKM08130L WSM08130D Weight: 0.70 kg R X-01 G 3 /8 G 3 /8 G 3 /8 G 3 / R X-02 M 14x1.5 M 14x1.5 M 14x1.5 M 14x1.5 WKM08140Y WKM08140X WKM08140A WKM08140Z WKM08140K WKM08140P WKM08140EB Weight: 0.86 kg R10120A-01X-01 G 1 /2 G 1 /2 DB10120A DB10-13X PDBM10120AP R10120A-01X-02 M 22x1.5 M 22x1.5 Weight: 1.04 kg 575
6 Part Model Code Thread Size Dimensions R X-01 G 1 /2 G 1 /2 RV10120 SD10120 WSE10120 RVM R X-02 M 22x1.5 M 22x1.5 Weight: 1.04 kg R X-01 G 1 /2 G 1 /2 G 1 /4 RP RPL R X-02 M 22x1.5 M 22x1.5 M 14x1.5 Weight: 1.45 kg R X-01 G 1 /2 G 1 /2 G 1 /2 DM SRA10130 PDM10130 WKM10130C WKM10130D WKM10130L R X-02 M 22x1.5 M 22x1.5 M 22x1.5 Weight: 1.48 kg 576
7 Part Model Code Thread Size Dimensions R12120A-01X-01 G 3 /4 G 3 /4 DB A Weight: 1.40 kg R X-01 G 3 /4 G 3 /4 WSM R X-02 M 27x2 M 27x2 Weight: 1.39 kg R X-01 G 3 /4 G 3 /4 G 3 /8 DB12121PE DB12121PF PDB12121PE PDB12121PF Weight: 1.89 kg 577
8 Part Model Code Thread Size Dimensions R X-01 G 1 /2 G 3 /4 G 1 /2 ST Weight: 2.40 kg R X-01 G 1 G 1 G 1 /4 ERVE16021 SBVE-R Weight: 2.52 kg R X-01 G 1 /4 G 1 /4 G 1 /4 ERVE Weight: 4.60 kg 578
9 Part Model Code Thread Size Dimensions A X-01 G 3 /8 G 3 /8 seal ring banjo bolt WSM06020W Weight: 0.56 kg A X-01 G 1 /2 G 1 /2 seal ring banjo bolt WSM06020W Weight: 0.92 kg 579
10 Part Model Code Thread Size Dimensions XX X G 1 /4 SRE 1 RBE-R ¼ on request M 14x1.5 Weight: 0.09 kg XX X G 3 /8 SRE 2 RBE-R 3 / on request M 18x1.5 Weight: 0.15 kg XX X G 1 /2 SRE 3 RBE-R ½ on request M 22x1.5 Weight: 0.19 kg XX X G 3 /4 SRE 4 RBE-R ¾ on request M 27x2 Weight: 0.44 kg 580
11 Part Model Code Thread Size Dimensions XB X G 1 /4 SRE 1 RBE-R ¼ on request M 14x1.5 Weight: 0.09 kg XB X G 3 /8 SRE 2 RBE-R 3 / on request M 18x1.5 Weight: 0.14 kg XB X G 1 /2 SRE 3 RBE-R ½ on request M 22x1.5 Weight: 0.20 kg XB X G 3 /4 SRE 4 RBE-R ¾ on request M 27x2 Weight: 0.43 kg 581
12 5. STANDARD INLINE BODY UNF 5.1. MODEL CODE Standard inline body cavity see valve brochure FH 082 S S6 Housing material S = free-cutting steel A = aluminium Housing connection thread S6 = SAE 6 N3 = 3/8" NPTF B3 = 3/8" BSP S8 = SAE 8 N4 = 1/2" NPTF B4 = 1/2" BSP S12 = SAE 12 N8 = 1" NPTF B6 = 3/4" BSP S16 = SAE16 B8 = 1" BSP Others on request 582
13 5.2. DIMENSIONS Part Model Code Thread Size Dimensions FH0812-AB3 FH0812-SB3 3/8"BSP 3/8"BSP WKM081W-01 WS081Z FH0812-AN3 FH0812-SN3 3/8"NPTF 3/8"NPTF WS081ZR-01 WS081Y FH0812-AS6 FH0812-SS6 SAE6 SAE6 WS081YR Weight: Al: 0.15 kg St: 0.42 kg FH082-AB3 FH082-SB3 FH082-AN3 FH082-SN3 FH082-AS6 FH082-SS6 FH083-AB3 FH083-SB3 FH083-AN3 FH083-SN3 FH083-AS6 FH083-SS6 FH083-SM14F 3/8"BSP 3/8"BSP 3/8"NPTF 3/8"NPTF SAE6 SAE6 3/8"BSP 3/8"BSP 3/8"BSP 3/8"NPTF 3/8"NPTF 3/8"NPTF SAE6 SAE6 SAE6 M14x1.5 M14x1.5 M14x1.5 Weight: Al: 0.15 kg St: 0.42 kg Weight: Al: 0.25 kg St: 0.70 kg WS08ZR-01J DB08A DB08P RV08A SD08-01 SR08-01 WS08Z-01 WS08ZR-01 WS08Y-01 WS08YR-01 WS08W-01 WK08W-01 WK08V-01 WS08WM-01 WS08WL-01 WS08Z-01J PDB08P-01 WS08Z-30 WS08Y-30 WS08W-30 DR08-01 RP08A RS08-01 SRP08-01 WK08L-01 WK08C-01 WK08D-01 WS08D-01 DR08P-01 PDR08P-01 PDR08-01 PDR08-10 PDR FH084-AB3 FH084-SB3 FH084-AN3 FH084-SN3 FH084-AS6 FH084-SS6 3/8"BSP 3/8"BSP 3/8"BSP 3/8"BSP 3/8"NPTF 3/8"NPTF 3/8"NPTF 3/8"NPTF SAE6 SAE6 SAE6 SAE6 Weight: Al: 0.31 kg St: 0.86 kg WK08Y-01 WK08X-01 WK08A-01 WK08Z-01 WK08K-01 WK08P
14 Part Model Code Thread Size Dimensions FH102-AB4 FH102-SB4 FH102-AN4 FH102-SN4 FH102-AS8 FH102-SS8 1/2"BSP 1/2"BSP 1/2"NPTF 1/2"NPTF SAE8 SAE8 DP10P-01 RV10A-01 SR10-01 WS10Z-01 WS10ZR-01 WS10Y-01 WS10YR WK10W-01 WK10V-01 Weight: Al: 0.20 kg St: 0.54 kg SDR10A-01 PDB10P-01 SD FH103-AB4 FH103-SB4 FH103-AN4 FH103-SN4 FH103-AS8 FH103-SS8 1/2"BSP 1/2"BSP 1/2"BSP 1/2"NPTF 1/2"NPTF 1/2"NPTF SAE8 SAE8 SAE8 DR10-01 RP10A-01 WK10L-01 WK10C-01 WK10D-01 WS10C-01 WS10D DR10P Weight: Al: 0.26 kg St: 0.72 kg PDR10P-01 WK10C FH104-AB4 FH104-SB4 FH104-AN4 FH104-SN4 FH104-AS8 FH104-SS8 1/2"BSP 1/2"BSP 1/2"BSP 1/2"BSP 1/2"NPTF 1/2"NPTF 1/2"NPTF 1/2"NPTF SAE8 SAE8 SAE8 SAE8 Weight: Al: 0.32 kg St: 0.88 kg WK10G-01 WK10E-01 WK10H-01 WK10J-01 WK10Y-01 WK10X-01 WK10A-01 WK10Z-01 WK10K-01 WK10P-01 WKH10C-01 ST10-01 WK10R-01 WK10F FH122-AB6 FH122-SB6 3/4"BSP 3/4"BSP RV12A-01 WS12Z FH122-AS12 FH122-SS12 SAE12 SAE12 WS12ZR-01 WS12Y WS12YR DP12P PDB12P Weight: Al: St: 584
15 Part Model Code Thread Size Dimensions FH123-AB6 FH123-SB6 3/4"BSP 3/4"BSP 3/4"BSP FH123-AS12 FH123-SS12 SAE12 SAE12 SAE12 Weight: Al: St: FH124-AB6 FH124-SB6 3/4"BSP 3/4"BSP 3/4"BSP 3/4"BSP FH124-AS12 FH124-SS12 SAE12 SAE12 SAE12 SAE12 Weight: Al: St: FH162-AB8 FH162-SB8 1"BSP 1"BSP RV16A-01 WS16Z FH162-AN8 FH162-SN8 1"NPTF 1"NPTF WS16ZR-01 WS16Y FH162-AS16 FH162-SS16 SAE16 SAE16 Weight: Al: 0.56 kg St: 1.55 kg WS16YR-01 DB16P-01 PDB16P FH163-AB8 FH163-SB8 FH163-AN8 FH163-SN8 1BSP 1BSP 1BSP 1NPTF 1NPTF 1NPTF RP16A FH163-AS16 FH163-SS16 SAE16 SAE16 SAE16 Weight: Al: 1.10 kg St: 3.05 kg FH164-AB8 FH164-SB8 1"BSP 1"BSP 1"BSP 1"BSP ST FH164-AN8 FH164-SN8 1"NPTF 1"NPTF 1"NPTF 1"NPTF FH164-AS16 FH164-SS16 SAE16 SAE16 SAE16 SAE16 Weight: Al: 1.43 kg St: 3.95 kg 585
16 6. SANDWICH PLATE HOUSINGS 6.1. MODEL CODE Sandwich body with interface A6 DIN Z AB X Function of each working line see symbol point 6.3 cavity see valve brochure (describes individual condition; e. g. surface, dimensions, functional properties...) Series (determined by manufacturer) 6.2. CONNECTION DIMENSIONS Interface A6 DIN and CETOP R 35 H Installation height to CETOP RP 99H-4-03 (view onto connection plate) required surface finish of mounting plate deep 586
17 6.3. DIMENSIONS Part Model Code Dimensions ZA X in line A DSR5E Symbol 1 DZ5E DV5E SR5E RV5E ZA X in line A Weight: 0.92 kg WSM06020W DSR5E DZ5E SR5E RV5E WSM06020W Weight: 0.92 kg 587
18 Part Model Code Dimensions Symbol ZB X in line B DSR5E DZ5E DV5E SR5E RV5E ZB X in line B Weight: 0.92 kg WSM06020W DSR5E DZ5E SR5E RV5E WSM06020W Weight: 0.92 kg 588
19 Part Model Code Dimensions Symbol ZAB X in lines A and B DSR5E DZ5E DV5E SR5E RV5E ZAB X in lines A and B Weight: 0.87 kg WSM06020W DSR5E DZ5E SR5E RV5E WSM06020W Weight: 0.87 kg 589
20 Part Model Code Dimensions Symbol ZAB X in lines A and B Material: aluminium max. pressure: p max = 210 bar ERVE SBVE-R½ ZP X in line P Weight: 0.69 kg 2 SR5E RV5E Weight: 0.91 kg ZP X in line P DV5E O-ring 7.65 x 1.78 WSM06020W Weight: 0.91 kg 590
21 Part Model Code Dimensions Symbol ZT X in line T 1 RV5E Weight: 0.91 kg ZPT X between lines P and T DV5E RV5E WSM06020W Weight: 0.91 kg ZPT X between lines P and T DB4E PDB O-ring 7.65 x 1.78 SR5E Weight: 0.91 kg 591
22 Part Model Code Dimensions Symbol ZAP X between lines A and P torque WSM06020W ZAPBT X between lines A and P and lines B and T Weight: 1.08 kg WSM06020W ZAT X between lines A and T torque Weight: 1.01 kg DB4E PDB DV5E SR5E Weight: 1.04 kg WSM06020W
23 Part Model Code Dimensions Symbol ZBT X between lines B and T DB4E torque PDB DV5E SR5E WSM06020W Weight: 1.04 kg ZABT X between lines A and T and lines B and T DB4E PDB DV5E SR5E WSM06020W Weight: 0.99 kg 593
24 Part Model Code Dimensions Symbol ZABT X WSM06020W Weight: 0.98 kg ZP10121 DMM not supplied 594
25 7. SUBPLATE BODIES D AB X 7.1. MODEL CODE Subplate body with interface A6 DIN Function of each working line see symbol under point 7.3 cavity see valve brochure (describes individual condition; e. g. surface, dimensions, functional properties...) 11 = orifice dia = orifice dia = orifice dia. 1.3 in line P 15 = orifice dia = check valve insert Series (determined by manufacturer) 7.2. CONNECTION DIMENSION Interface A6 DIN and CETOP R 35 H Installation height to CETOP RP 99H-4-03 (view onto connection plate) required surface finish of mounting plate deep 595
26 7.3. DIMENSIONS Part Model Code Dimensions D X WSE Symbol O-ring 7.65 x 1.78 Weight: 0.89 kg D X WSE D X D X D X O-ring 7.65 x 1.78 For model code see point 7.1 For curves see point 7.4 Orifice insert Weight: 0.89 kg D X WSE O-ring 7.65 x 1.78 For curves see point 7.4 Check valve insert (not to use for sandwich plates) Weight: 0.90 kg 596
27 Part Model Code Dimensions Symbol D X PDM08130 WSEC08130 WSED08130 WKM08130C WKM08130D WKM08130L WSM08130D O-ring 7.65 x 1.78 Weight: 1.00 kg D X D X D X PDM08130 WSEC08130 WSED08130 WKM08130C WKM08130D WKM08130L WSM08130D D X O-ring 7.65 x 1.78 For model code see point 7.1 For curves see point 7.4 Orifice insert Weight: 1.00 kg D X PDM08130 WSEC08130 WSED08130 WKM08130C WKM08130D WKM08130L WSM08130D O-ring 7.65 x 1.78 For curves see point 7.4 Check valve insert (not to use for sandwich plates) Weight: 1.01 kg 597
28 Part Model Code Dimensions Symbol DA X between A and T with check valve in line P WSM06020W test connection M G 1/4 O-ring 7.65 x 1.78 Weight: 0.98 kg DB X between B and T with check valve in line P WSM06020W test connection M G 1/4 O-ring 7.65 x 1.78 Weight: 0.98 kg 598
29 Part Model Code Dimensions Symbol DAB X between A and B DB4E DSR5E DZ5E O-ring 7.65 x 1.78 PDB DV5E SR5E RV5E WSM06020W Weight: 0.69 kg 599
30 Part Model Code Dimensions Symbol DPT X between P and T DB4E PDB06020 SR5E O-ring 7.65 x 1.78 Weight: 0.90 kg DPAT X between P and A and between A and T WSM06020W between A and T only symbol V and W O-ring 7.65 x 1.78 Weight: 1.10 kg DPRAT X between P and A and between A and T with check valve in port P WSM06020W between A and T only symbol V and W O-ring 7.65 x 1.78 Check valve insert Weight: 1.11 kg 600
31 Part Model Code Dimensions Symbol DAT X between A and T WSM06020W torque O-ring 7.65 x 1.78 Weight: 1.17 kg 7.4. HYDRAULIC DETAILS Subplate body type D Either orifices or a check valve can be fitted into port P as an additional function. Both at the same time is not possible Orifice insert An orifice is used when unacceptably high flow rates can overload the valve. This is the case for example with accumulator operation or when used as a valve for internal pilot oil control. Irrespective of the maximum pressure, the orifice diameter must be selected so that the permissible flow rate of the cartridge valve used is not exceeded Pressure drop curves Dependent on flow rate, measured at n = 34 mm²/s and t oil = 46 C Check valve insert The check valve allows free flow in only one direction and shuts off the other direction leak-free. This prevents an uncontrolled return flow or a pressure return into the P-line. Thus it prevents mutual interference of valves connected in parallel Pressure drop curves Dependent on flow rate, measured at n = 34 mm²/s and t oil = 46 C p [bar] p [bar] D03230 with WSE30C Q [l/min] Q [l/min] without orifice without orifice D08130 with WSEC DESIGN RECOMMENDATIONS Sandwich bodies and subplate bodies with two inlet ports for cartridge valves can also be provided with different valve functions. p [bar] p [bar] D03230 with WSE3E0C Q [l/min] with RVS3 D08130 with WSEC08130 with RVS3 Q [l/min] 9. NOTES The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC Fluidtechnik GmbH Justus-von-Liebig-Str. D Sulzbach/Saar Tel: / Fax: / flutec@hydac.com 601
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