Product Manual Waste Management Systems

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1 Product Manual Waste Management Systems 1

2 HPA Full-automatic Baler HPA horizontal paper/cardboard/plastic balers are applied for baling and automatic strapping of paper, cardboard (carton, OCC), newspaper, magazines, straw, PET bottles, plastic film & crates, etc. Features PLC & touch screen for operation, observation window, real-time movement & error indication, bale length setting. Floated necking design for distribution of pressure automatically towards all 4 sides. Dispersed cutting blades on feed opening. Automatic strapping. Model Main Cyl. Force (Ton) Hopper Size (L x W; mm) Bale Size (W x H; mm) Bale Weight OCC (kg) Production OCC (tons/hour) Motor (kw) Conveyor HPA x x Air Duct HPA HPA80A HPA80B HPA80C HPA100A HPM 100B x x HPA125A HPA125B HPA150A HPA150B HPA Width INFO@ 2

3 HPM Semi-Auto Baler : HPM horizontal paper/cardboard/plastic balers are applied for baling and manual strapping of paper, cardboard (carton, OCC), newspaper, magazines, straw, PET bottles, plastic film & crates, etc. Features: Horizontal structure with feeding conveyor PLC & touch screen for operation, push button operation Dispersed cutting blades on feed opening Manual strapping Model Main Cyl. Force Hopper Size (L x W; Bale Size (W x H; mm) Bale Weight OCC (kg) Production OCC Motor (Ton) mm) (tons/hour) HPM63A HPM63B HPM63C HPM63D HPM100A HPM100B HPM125A HPM125B HPM125C HPM125D HPM160A HPM160B HPM (kw) Conveyor Width INFO@ 3

4 Y82 Vertical Baler PET Bottle Baler Paper Plastic Baler Wool Tops Baler Drum Flattener Cloth and Sacks Baler Waste Cotton Baler 4

5 Y82 vertical balers are applied to press and bale scrap paper (newspaper, magazines), cardboard (carton, OCC), plastic film & bottles, straw (hay), thin metal scrap, etc. The bales have uniform size and higher density, suitable for containerized transportation. Y82 vertical balers can also compress and pack textile materials like wool tops, acrylic bumps, all sorts of yarn, waste cotton, rags, pieces of cloth, woven bags and sacks, etc. Features A wide range of baling forces from 3 to 315 tons Hydraulic drive, top-mounted cylinder(s) NOK (Japan) seals for all the cylinders Paper Plastic Main Cyl. Press Box Size Bale Size Bale Weight Production - OC Baler Force (Ton) (L W H) (W H) - OCC (kg) C (kg/hr) CY YE82-12F YE82-25DC YE82T-25F YE82T-35F Y82T-63F YE82T-100F YE82-63FB YE82-100FB Power (kw) PET Main Cyl. Press Box Size Bale Size Bale Weight Production - Power (kw) Bottle Baler Force (Ton) (L W H) (W H) - PET (kg) PET (kg/hr) Y82-30P HVA x Wool Main Cyl. Press Box Size Bale Size Wool Production Tops Baler Force (Ton) (L W H) (W H) Tops/Bale (bales/hr) Y82-25Q / Y82-63Q / YE82-100Q / YE82-120Q / Y82-160Q / Y82-200Q / Power (kw) Drum Main Cyl. Table Size Ram Size Space between Ram & Bottom Flattener Force (Ton) (L W H) (W H) Min Max Y82-25YB x x Y82-63YB x x Power (kw) INFO@ 5

6 Waste Cotton Baler Main Cyl. Force (Ton) Press Box Size (L W H) Bale Size (W H) Bale Weight Waste Cotton (kg) Production Waste Cotton (kg/hr) YE82-15X Y82-25X YE82-63X Power (kw) Cloths & Sacks Baler Main Cyl. Force (Ton) Table Size (L W H) Ram Size (W H) Space between Ram & Bottom Min Max Y82-25B x x YE82-63B x x Y82-120B x x Power (kw) INFO@ 6

7 YSJ Preshredder YSJ-140 preshredder is applied to preshred scrap steel or nonferrous bales (400*400 ~ 600*600mm) and tear them into smaller fragments. YSJ-220 is for pre-shredding of passenger car bodies, ferrous & nonferrous bales. The fragments could be directly used or for further shredding. Features Hydraulic drive, low noise, working force adjustable, operation easy & safe Robust & solid structure Integrated control of mechanical, electrical & hydraulic systems, the operation is convenient No. Tech Spec/Model No. YSJ-140 YSJ Dumping Cylinder Pressing Cylinder Type YG125/ YG125/ Rated Force 300 kn 300 kn Stroke 1015 mm 1015 mm Qty. 2 PCS 2 PCS Type YG250/ YG250/ Rated Force 1200 kn 1200 kn Stroke 400mm 400 mm Qty. 1 PC 1 PC 3 Hydraulic System Pressure / Max Pressure 25 / 30 MPa 25 / 30 MPa 4 Effective Operation Width Total Installed Power (kw) Rotation Speed of Driving Roll 10 rpm 10 rpm INFO@ 7

8 7 Rotation Speed of Driven Roll 2.5 rpm 2.5 rpm 8 Torque of Hydraulic Motor 100,000 N.m 100,000 N.m 9 Type Y280S-4 Y315S-4 Diesel Engine/Electric Motor Rated Power 75 kw 110 kw Rated Speed 1450 rpm 1450 rpm Qty. 2 SETS 2 SETS 10 Type 250YCY14-1B A7V250R Max Flow Rate 250 ml/r 250 ml/r Piston Pump Rotation Speed 1500 rpm 1500 rpm Max Pressure 31.5 MPa 35 MPa Qty. 2 SETS 2 SETS INFO@ 8

9 PSX Scrap Shredder Line The scrap shredder is designed to shred a wide variety of materials in an efficient manner. The shredder can process whole or flattened cars complete without gas tanks, miscellaneous loose appliances as well as a wide range of #2 and light #1 scrap. The machine is able to shred Whole or flattened car bodies (without tires, fuel/gas tanks, engines & gear boxes); Tin plate material; Electrical appliances (without motor, compressor, axles); Empty tanks (without liquid materials & painting etc.) Other scrap suitable for shredding Model Main Shaft Spec Feed Opening Width Main Motor Power (kwhp) Production Rate (tons/hr) PSX / PSX / PSX / PSX / PSX / PSX / PSX / / INFO@ 9

10 PSX / / PSX / PSX / INFO@ 10

11 PS Turnings Crusher The tunings crusher is designed to shred steel turnings, shavings, borings, etc into small chips. The shredded material is suitable for briquetting with a chip briquetting press. Features Solves the problem of overload protection with hydraulic system & relief valves Hydraulic motor, powerful (high torque) but energy-savings; Mitsubishi PLC operation Model Main Shaft Feed Opening Production Steel Turnings (ton/hr) Motor (kw) Hydraulic Pump Hydraulic Motor PS φ HY160 + HY80 2 JMDG B INFO@ 11

12 PSJ Casting Crusher The casting crusher is applied to crush automotive engines, and to squeeze reducer boxes, gearbox shells, casting heads, etc. Features Hydraulic drive, large squeezing force, stable operation, no vibration; Structure of dual movable jaws, wide range of adjustment at bottom exit, suitable for squeezing & crushing different types of materials No TECH SPEC: Casting Crusher PSJ Crushing Cylinder Type Rated Force YG240/ kn Stroke Qty. 2 Infeed Opening Size 1000 x 1000 mm 3 Discharging Opening Size 1000 x 170 mm 4 Hydraulic System Pressure 25 MPa 5 Upper Crushing Force 1000 kn 6 Under Crushing Force 5000 kn 7 Production Rate 5-6 tons/hr (Casting Head) 8 Idle Cycle Time 10 sec 450 mm 1 PC INFO@ 12

13 Car Flattener Y32 Car Flattener (4-column type) is suitable for scrap auto dismantling & recycling companies in reducing and flattening small passenger car bodies. Features The weight of main machine is only around 18 tons, and the split type of structure facilitates disassembling and transportation. The special design of stranding axes joint is adopted, the main pressure head could be biased to certain angle in working condition as per different degree of hardness at different positions of scrap car body. This makes the stress extended onto the frame constantly up straight down, and concentric with central lines of main pressure cylinders. The anti-deformation capacity of whole machine is higher. No TECH SPEC: 4-Column Car Flattener Y Remarks 1 Flattening Type YG240/ Stroke 1500 mm 226 Ton Cylinder Rated Force 1130 kn Qty. 2 PCS 2 Hydraulic System Pressure 25 MPa (250 kgf/cm 2 ) 3 Feeding Space (L x W x H) 5500 x 2500 x 1620 mm 4 Pressing Stroke 1500 mm 5 Idle Cycle Time 70 sec 6 Production Rate cars/hr 7 Total Installed Power 30 kw 8 Items to be Handled Passenger Car Bodies 9 Motor Pump Set HY63Y + Y160L-4-15KW Total 2 sets 10 Cooling of Hydraulic Oil Air Cooling 11 Oil Tank Volume 1.6 m 3 12 Operation Push Button Ctrl 13 Main Machine Weight Approx. 19 tons (Mechanical Part) 14 Dimensions (L x W x H) 6500 x 2540 x 4352 mm Working State 15 Dimensions (L x W x H) 6500 x 2540 x 2710 mm Transportation State INFO@ 13

14 Mobile Car Baler HBB Mobile Car Baler is suitable for baling or logging of whole passenger car bodies, as well as other light scrap metals. The car bodies and scrap materials are pressed 2 or 3-dimensionally by using the pressing lids and the pusher to produce loose bales. The machine is able to Pre-compress and package light scrap Squeeze car bodies Model Main Cyl. Force (Ton) Feed Opening Bale Size Production Rate (tons/hr) HBB x 2970 x x 1010 x 620 Baling 7-10, Logging HBB x 2970 x x 1010 x 620 Baling 7-10, 200DS Logging Power Motor 75 kw, 1480 rpm Diesel 120 kw, 1500 rpm Pump 2 x A10V160 2 x A10V160 INFO@ 14

15 Scrap Metal Baler Side Ejection Front Ejection Turn Bale Round Bale Applied in steel mills, recycling plants, ferrous & nonferrous smelting industry to press scrap metal (steel, copper, aluminum, stainless steel, discarded automobiles, etc) into acceptable furnace charges in shapes of cuboids, cylinders & octagons. Features Hydraulic drive, manual valve or PLC operation. Bale-discharging: side ejection, front ejection, turn bale (side turn bale, front turn bale), & manual discharging. Options for different force, press box size, bale shape & size. Electrical motor, diesel engine or generator for power 15

16 Scrap Metal Baler (3-way Compression; Turn Bale) Model Main Cyl. Force (Ton) Press Box Size Bale Size Bale Weight (kg) Capacity (ton/hr) YE81T-63B YE81T-100C YE81T-125A YE81T-125B YE81T-125D YE81T-125H YE81T-160A YE81T-160B YE81T-200B YE81T-200C / YE81T M YE81T-250C / Y81T-250Z steel can 90 - steel can YE81T-315A Y81T-315B YE81T-315B YE81T-400C YE81T-400D Y81T-400E YE81T YE81T / Moto r (kw) INFO@ 16

17 Non-ferrous Baler Nonferrous balers are applied to bale and strap various nonferrous materials (aluminum profiles, copper wires, copper/aluminum cables & strips, stainless steel, etc) and produce uniform bales to facilitate storage & transportation. Vertical Nonferrous Baler Main Cyl. Force (Ton) Press Chamber Size (L x W x H; mm) Bale Size (W x H; mm) Bale Weight Copper Wire (kg) Production Copper Wire (kg) Y82-25YS x 620 x x YE82-160Q x 760 x x Horizontal Nonferrous Baler Main Cyl. Force (Ton) Bale Size (L x W x H; mm) Feed Opening (L x W; mm) Bale Weight Copper Wire (kg) Production Copper Wire (kg) HPM ~1500 x 900 x x HBM ~1000 x 1500 x x INFO@ 17

18 De-Baler CBJ de-baler is suitable for smelting companies to dismantle scrap bales purchased from outside, and to inspect the inside of them. Some companies also use it as kind of preshredder. No TECH SPEC: Be-Baler CBJ Pulling Cylinder Type Rated Force YG200/ kn 2 Clamping Cylinder Type Yg140/ Rated Force 380 kn 3 Hydraulic System Pressure 25 MPa 4 Electric Motor Type Y200L2-6 Rated Power 22 kw 5 Piston Pump Type 160YCY14-1B Max Flow Rate 160 ml/r 6 Max De-Baling Size 1000 x 600 x 600 mm Stroke Qty. Stroke Qty. Rated Speed Qty. Max Pressure Qty mm 1 PC 208 mm 4 PCS 970 r/min 1 SET 31.5 MPa 1 SET INFO@ 18

19 Briquetting Press Application Y83 scrap briquetting presses (hydraulic briquetting machines) are applied to compress metal chips or sawdust (steel, cast iron, aluminum & copper) into high density briquettes to reduce burning loss during smelting. Cast iron briquettes, can substitute pig iron as raw material. Features Hydraulic drive, operation stable, no vibration, safe & reliable. Need simple foundation. PLC control, manual or automatic operation optional. Model Y YE YE Y YE Cyl. Force (kn) Press Mould Φ Φ Pressure on Briquet (MPa) Briquet Size Φ110 (50-70) Φ120 (50-70) Briquet Weight Cast Iron (kg) Production Rate (kg/hr) Motor (kw) Φ Φ110 (70-100) Φ Φ120 (70-100) Φ Φ120 (70-100) Φ Φ140 (70-100) Φ Φ Φ150 (70-100) Φ180 (70-100) (60-100) Precompression for Chips Precompression for Chips INFO@ 19

20 YE83-400W YE83-500W YE83-630W Φ Φ140 (70-100) Φ Φ Φ Φ Φ150 (70-100) Φ180 (70-100) Φ160 (70-100) Φ200 (70-100) INFO@ 20

21 Guillotine Shear Guillotine Shear is suitable for the cutting of virtually every type of metal scrap (both heavy and light scrap). Features Pre-compress the materials while cutting, the production rate is higher, and the density of cut material also higher; This machine has a larger chamber, capable for handling metal scrap of larger size. Model Max Cutting Force (Ton) Feeding Chamber Size (Ton) Bale Size Cutting Width Main Motor (kw) Hydraulic Pumps Q91Y YCY Q91Y YCY Q91Y YCY Q91Y YCY Q91Y A4V250 Model Max Cutting Force (Ton) Feeding Chamber Size (Ton) Blade Length Main Motor (kw) Hydraulic Pumps Q91Y-500W YCY Q91Y-630W YCY Q91Y-800W YCY Q91Y-1000W YCY Q91Y-1250W A4V250 INFO@ 21

22 Scrap Shear HBS scrap shear is suitable for the cutting of both light and heavy scrap materials. Metal pieces are pressed 2- or 3- dimensionally by using the pressing lid, the wing and feeding pusher, and cut or broken into pieces. The machine is able to Pre-compress and cut scrap Cut bars and profiles Package light scrap Squeeze and cut car bodies Model Max Cutting Force (Ton) Feed Opening Bale Size Blade Length Production Rate (tons/hr) Main Motor (kw) HBS x x (2 + 1) x 90 HBS x x (3 + 1) x 90 INFO@ 22

23 Horizontal Shear QW horizontal shear is applied in ferrous & nonferrous enterprises, National Recycling Economical Parks, National Urban Minerals Demonstration Bases, scrap steel processing & distribution centers, scrap auto dismantling & recycling companies, other permanent or temporary scrap yards, suitable for cutting light scrap materials, such as aluminum profiles, copper/aluminum cables & strips, car bodies, empty tanks, paint drums, re-bars, PVC pipes and bands, etc. Both QW-400 & QW-630 are mobile, with electrical motors or diesel engine as optional power supply. QW-400 is suitable for container loading. Features: Whole machine in one piece, mobile in the scrap yard; Remote controller as standard or optional configuration to ensure safety of operation; Pre-compression is fast, cutting efficiency is high; Put on hard floor, no need pit foundation, use scrap grapple, lifting magnet or conveyor for feeding material No Tech Spec/Model No QW-400A QW-400B QW Type YG320/ YG320/ YG400/ Rated Force 2000 kn 2000 kn 3150 kn Cutting Cylinder Stroke 830 mm 830 mm 830 mm Qty. 2 PCS 2 PCS 2 PCS INFO@ 23

24 2 Type YG250/ YG250/ YG280/ Pressing Cylinder Rated Force 1250 kn 1250 kn 1700 kn Stroke 870 mm 870 mm 870 mm Qty. 1 PC 1 PC 1 PC 3 Hydraulic System Pressure 28 MPa 28 MPa 28 MPa 4 Feed Opening (L x W) 2000 x 1400 mm 2000 x 1400 mm 2000 x 1400 mm 5 Cutting Blades (L x H) 1400 x 420 mm 1400 x 420 mm 1400 x 420 mm 6 Cutting Speed (times/min) Production Rate (tons/hr) Total Installed Power (kw) Round Steel φ110 mm φ110 mm φ135 mm Square Billet 100 x 100 mm 100 x 100 mm 120 x 120 mm Max Cutting Size Angle Steel 180 x 180 x 15 mm 180 x 180 x x 200 x 15 mm mm I-Beam 320 x 132 x 11.5 mm 320 x 132 x 11.5 mm 320 x 132 x 11.5 mm 10 Type 6BTA5.9-G2 Y200L-4 YE3-225M-4/B35 Diesel Engine/Electric Motor Rated Power 106 kw 30 kw 45 kw Rated Speed 1500 rpm 1470 rpm 1480 rpm Qty. 1 SET 2 SETS 2 SETS 11 Type A4V180 + A4V YCY14-1B A4V250 Piston Pump Max Flow Rate ml/r 160 ml/r 250 ml/r Max Pressure 35 MPa 31.5 MPa 35 MPa Qty. 1 SET 2 SETS 2 SETS 12 Cooling of Hydraulic Oil Air Cooling Water Cooling Air Cooling 13 Oil Tank Volume 1.6 m m m 3 14 Operation of Machine Push Button + Push Button Ctrl Push Button Ctrl Remote Ctrl 15 Main Machine Weight 23 MT (Mechnical MT 35 MT - 18 MT) 16 Dimensions INFO@ 24

25 Baler Shear YDJ baler shear is suitable for cutting various light scrap materials. The materials are pressed and cut into pieces. The machine is able to Pre-compress and cut scrap Cut bars and profiles Model Max Cutting Force (Ton) Press Box Size Bale Size Blade Length Production Rate (tons/hr) YDJ x 1200 x x 400 x YDJ x 1500 x x 500 x x75 Main Motor (kw) INFO@ 25

26 Alligator Shears Q43 hydraulic alligator shears are applied in recycling companies, automobile dismantling plants, smelting & casting industry to cold-shear section steel and metallic structural parts, to produce acceptable furnace charges. Features Hydraulic drive, simple operation & easy maintenance. Options for different force & blade length. No footing bolts needed, diesel engine optional for power Model QE Q43-630B Q43-630C QE Q Q A Q B Q A Max. Cutting Force (Ton) Blade Lengt h Max. Blade Openi ng Max. Cuttin g Size Shearing Frequen cy (times/min) Motor (kw) φ φ φ φ φ φ φ φ INFO@ 26

27 Q B Q A Q B Q A Q B Q A Q B Q A Q B Q A Q B φ φ φ φ φ φ φ φ φ φ φ Model Q43Ⅱ- 2000A Q43Ⅱ- 2000B Max. Cutting Force (Ton) Blade Length Pushing Force (kn) Press Box Size Bale Size Motor (kw) INFO@ 27

28 Square Shear Q15 hydraulic square shears (guillotine shears) are applied to cut metal sheets (steel sheets, nickel plates, copper cathode) into long strips, also to cut the strips into small squares. Features Hydraulic drive instead of primitive mechanical transmission, the operation is stable Model Q15A Q15A Q15A- 2000Ⅰ Q15A- 2000Ⅱ Q15A- 2500Ⅰ Q15A- 2500Ⅱ Q15A Q15A Max. Cutting Force (Ton) Blade Length Shear Opening Max. Cutting Size Shearing Frequency (times/min) Motor (kw) INFO@ 28

29 Q15A Q15B Q15B Q15B- 2500Ⅰ Q15B- 2500Ⅱ Q15B / / / / / INFO@ 29

30 YZJ Crosscut Shear YZJ hydraulic crosscut shears are applied in crosscutting long strips of metal sheets (steel sheets, nickel plates, copper cathode) into small square pieces. Features Hydraulic drive instead of mechanical transmission, operation is stable. 30

31 Model Max Cutting Force (Ton) Blade Length Cutting Stroke Max Cutting Size Shearing Frequency (times/min) YZJ x YZJ x Cable Stripper MSY-90 Motor (kw) Cable Stripper MSY-90 Power 3-phase / 1-phase, 3 kw Speed 30 m/min Dimensions (L x W x H; mm) Weight (kg) 280 INFO@ 31

32 Scope of Application round cable φ10-90 mm Wire Stripper 28A-16 Power 3-phase / 1-phase, 2.2 kw Production Rate kg/day Dimensions (L x W x H; mm) Weight (kg) 95 Scope of Application wire / cable φ2-40 mm INFO@ 32

33 Lifting Magnet Used in metallurgical, mining, casting, mechanical & transportation industries for hoisting magnetic conductive materials like steel. Features Completely sealed welding structure, good humidity resistance; Reasonable magnetic path designing, quality low carbon steel plates, excellent mica with heat conductivity & heat resistance, all contributed to the thermal state working efficiency of lifting magnet; Optimized designing & special fabrication process enhanced the electric & mechanical characteristics of magnet exciting coil; Normal type lifting magnet: the electrified sustaining rate reaches 60% and ensures the working efficiency; Megathermal type lifting magnet: special heat insulation method is adopted, the temperature of attracted material exceeds 700 degree. MW5 LIFTING MAGNET (DURATION FACTOR TD-60%, DC-220V) Model Dimensions Weight Power Cold Capacity A B (kg) (kw) Current Steel Ball Cast Iron Steel Scrap (Amp) Ingot MW5-70L/ / /100 MW / / L/1 MW / / L/1 MW / / L/1 MW5-165L/ / /1040 INFO@ 33

34 MW5-180L/1 MW5-210L/1 MW5-240L/ / / / / / /

35 Scrap Grapple We offer first rank Scrap Grapples, both standard products and customised design & manufacture. Features The teeth top & surface plates are made of Hardox 500. The cylinder seals are imported from Germany. Model Capacity (Ton) Volume (M3) Height Shipping Weight (kg) Number of Petals YD YD YD YD YD YD YD YD YD YD INFO@ 35

36 Conveyor We offer iron chain and PVC/rubber belt conveyors and spare parts, both standard products and customised design & amp; manufacture. Features The conveyor plates could be Mn16 steel (6mm thickness) for conveyance of metal scrap, or carbon steel (4mm thick) for conveyance of paper plastic material. Conveyor speed adjustable with converter, or with variable frequency motor. 36

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