DUST PROCESSING AND INDUSTRIAL MIXING MATERIAL HANDLING EQUIPMENT

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Kathryn Taylor
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1 DUST PROCESSING AND INDUSTRIAL MIXING MATERIAL HANDLING EQUIPMENT

Guaranteed Performance! We back our processing equipment with a money-back performance guarantee and complete, no-obligation batch-testing program.

That s why DustMASTER works with each customer to deliver the most effective solution for the task at hand.

As a single-source engineering and manufacturing company, we re ideally positioned to hit the ground running and quickly meet your evolving needs.

In fact, DustMASTER has never encountered a material we cannot successfully process.

Delivery is fast, parts are available within 24 hours, and service is always a friendly phone call away.

2 Guaranteed Performance! We back our processing equipment with a money-back performance guarantee and complete, no-obligation batch-testing program. Ask for full details. Your waste processing and industrial mixing needs are unique. We understand. That s why DustMASTER works with each customer to deliver the most effective solution for the task at hand. Whether that entails a complete system or a single piece of equipment our goal is to seamlessly enhance your operations. As a single-source engineering and manufacturing company, we re ideally positioned to hit the ground running and quickly meet your evolving needs. Since 1979, engineers, consultants, and end-users around the globe have relied on our unmatched experience and expertise. In fact, DustMASTER has never encountered a material we cannot successfully process. All DustMASTER mixing systems are designed, engineered and manufactured in the United States. Delivery is fast, parts are available within 24 hours, and service is always a friendly phone call away. We have successfully processed these and other materials into a non-dusting and stabilized product: Fluidized bed boiler (FBC) flyash Flyash from powder river basin (PRB) coal Flyash from incinerated municipal solid waste (MSW) Cement kiln dust (CKD) Iron oxide from electric arc furnaces Silica fume Industrial baghouse dust Flyash from No. 6 bunker C oil Coal char Foundry dust Industrial dust containing iron, walnut shells, glass beads and aluminum oxide Incinerated sewage sludge Flyash with activated carbon for mercury removal

TURBIN MIXER XL: SERIES I Now in its fourth generation, the Series I features a unique three-dimensional mixing action that

Simply stated, it is the fastest and most economical producer of a high quality stabilized product available.

Enclosed design provides full control of fugitive dust Unique three-dimensional mixing action System utilizes a weigh

Empty Series II 8 TPH (Paddle Mixer) 20 TPH 40 TPH 60 TPH 80 TPH 120 TPH 160 TPH 7.5 20 40 50 75 100 125 2,100 lbs.

TURBIN MIXER XL: SERIES II Offering the same benefits as the Series I, the Series II is a more compact option for those

3 TURBIN MIXER XL: SERIES I Now in its fourth generation, the Series I features a unique three-dimensional mixing action that can produce a uniform material in only 30 seconds with as little as eight percent water or other reagent. Simply stated, it is the fastest and most economical producer of a high quality stabilized product available. Shock absorbing V-band belt drive Easy access for service and maintenance Simplified paddle adjustment and replacement Enclosed design provides full control of fugitive dust Unique three-dimensional mixing action System utilizes a weigh hopper for material batching Discharge Cap. (Dry matl.) Motor HP Wt. Empty Series I Wt. Empty Series II 8 TPH (Paddle Mixer) 20 TPH 40 TPH 60 TPH 80 TPH 120 TPH 160 TPH ,100 lbs. 6,500 lbs. 10,500 lbs. 11,000 lbs. 13,900 lbs. 17,000 lbs. 18,500 lbs. 1,900 lbs. 5,900 lbs. 10,000 lbs. 10,000 lbs. 13,250 lbs. 17,500 lbs. 18,000 lbs. 200 TPH ,500 lbs. 18,000 lbs. TURBIN MIXER XL: SERIES II Offering the same benefits as the Series I, the Series II is a more compact option for those applications where space is limited. Load cells strategically positioned under the mixer allow for flexible placement. Seven sizes are available, ranging from 20 to 200 tons/hour. Shock absorbing V-band belt drive Easy access for service and maintenance Simplified paddle adjustment and replacement Enclosed design provides full control of fugitive dust Unique three-dimensional mixing action

$REFRACTORY MIXERS Our complete line of refractory mixers is ruggedly constructed for use in difficult$ $castable refractory materials.$ Choose from our proven designs of our turbin pan style mixer, planetary action mixer and horizontal

Choose from our proven designs of our turbin pan style mixer, planetary action mixer and horizontal

Heavy-duty design and construction Performance proven on the toughest materials Easy access for loading

40 Turbin Mixer XL Super 100 21 cu. ft./3,900 lbs. 60 Turbin Mixer XL Super 200 43 cu. ft./8,000 lbs.

20 Planetary Mixer PM 1.0 REF 32 cu. ft./5,900 lbs. 60 Planetary Mixer PM 2.0 REF 41 cu. ft./7,600 lbs.

5 Horizontal Shaft Paddle Mixer 21 REF 11 cu. ft./2,000 lbs.

30 Horizontal Shaft Paddle Mixer 54 REF 40 cu. ft./7,400 lbs. 50 Planetary Mixers Model Mixer Weight Lbs.

5 9,800 1.5 cu. yd. 60 Planetary Mixer PM 2.0 14,600 2.0 cu. yd. 100 Planetary Mixer PM 3.0 22,300 3.

S.A. Six planetary mixer models with capacities from 0.5 cubic yards to 4.

4 REFRACTORY MIXERS Our complete line of refractory mixers is ruggedly constructed for use in difficult applications. Three models are available in a wide range of capacities for mixing dry, semi-dry, and low moisture castable refractory materials. Choose from our proven designs of our turbin pan style mixer, planetary action mixer and horizontal shaft mixer. Heavy-duty design and construction Performance proven on the toughest materials Easy access for loading and maintenance Model Batch Capacity Motor HP Turbin Mixer XL Super cu. ft./2,000 lbs. 40 Turbin Mixer XL Super cu. ft./3,900 lbs. 60 Turbin Mixer XL Super cu. ft./8,000 lbs. 100 Model Batch Capacity Motor HP Planetary Mixer PM 0.5 REF 11 cu. ft./1,900 lbs. 20 Planetary Mixer PM 1.0 REF 32 cu. ft./5,900 lbs. 60 Planetary Mixer PM 2.0 REF 41 cu. ft./7,600 lbs. 100 Model Batch Capacity Motor HP Horizontal Shaft Paddle Mixer 8 REF 3 cu. ft./550 lbs. 7.5 Horizontal Shaft Paddle Mixer 21 REF 11 cu. ft./2,000 lbs. 15 Horizontal Shaft Paddle Mixer 30 REF 21 cu. ft./3,900 lbs. 30 Horizontal Shaft Paddle Mixer 54 REF 40 cu. ft./7,400 lbs. 50 Planetary Mixers Model Mixer Weight Lbs. Output Motor HP Planetary Mixer PM 0.5 4, cu. yd. 15 Planetary Mixer PM 1.0 9, cu. yd. 50 Planetary Mixer PM 1.5 9, cu. yd. 60 Planetary Mixer PM , cu. yd. 100 Planetary Mixer PM , cu. yd. 125 Planetary Mixer PM , cu. yd. 150 DustMASTER offers the only planetary mixer designed and manufactured in the U.S.A. Six planetary mixer models with capacities from 0.5 cubic yards to 4.0 cubic yards are available with or without skip hoist and an optional automatic washout system. Convenient service access is provided and every wear component is designed for longevity and easy replacement. Steel all-welded construction Optimized paddle design accelerates the mixing process Replaceable bolted wall and floor liners of abrasion resistant AR225 steel Hinged access doors with neoprene rubber gaskets Cover is bolted to outside of mixer drum and is rotatable 360 degrees

TWIN SHAFT MIXERS Model Mixer Weight Lbs.

200 250 Our rugged twin shaft mixer is designed

components for ease of service and maintenance.

system provides mixing times from 60 to 90 seconds.

Heavy-duty cast steel mixing arms Hydraulic

PUGMILL MIXERS Model Output Motor HP Pugmill Mixer

Pugmill Mixer 400-P 50 TPH 125 TPH 250 TPH 400 TPH

provide powerful, yet economical mixing for dry or

Twin shaft design with two motors V-belt and gear

bolt-on chrome cast paddle tips ROLL OVER & BOTTOM

10 to 100 cubic feet, our skip hoists provide fast

your specific needs from integrated PLC and PC

motor Heavy-duty construction Automatic operation

5 TWIN SHAFT MIXERS Model Mixer Weight Lbs. Output Motor HP Twin Shaft TS 4.0 Twin Shaft TS ,500 32,500 4 cu. yd. 6 cu. yd Our rugged twin shaft mixer is designed for long life and features off-the-shelf components for ease of service and maintenance. The high volume, high shear mixing action of this system provides mixing times from 60 to 90 seconds. Air purge shaft seals Single-drive motor Heavy-duty cast steel mixing arms Hydraulic discharge door Easy access to drive coupling PUGMILL MIXERS Model Output Motor HP Pugmill Mixer 50-P Pugmill Mixer 125-P Pugmill Mixer 250-P Pugmill Mixer 400-P 50 TPH 125 TPH 250 TPH 400 TPH (2) 10 (2) 20 (2) 25 (2) 30 DustMASTER pugmills provide powerful, yet economical mixing for dry or wet continuous mixes. Twin shaft design with two motors V-belt and gear reducer for sequential starting Abrasion resistant bolt-on chrome cast paddle tips ROLL OVER & BOTTOM DUMP SKIP HOISTS CONTROLS Ranging in capacity from 10 to 100 cubic feet, our skip hoists provide fast and dependable lifting for any material handling operation. Both bottom dump and roll over designs are available. We provide the ideal level of control to match your specific needs from integrated PLC and PC process control, to remote truck driver stations and individual machine controls. Compact, space-saving design Energy-efficient motor Heavy-duty construction Automatic operation MODEL CAPACITY MOTOR HP #10 #20 #30 #42 #54 #81 # cu. ft. 20 cu. ft. 30 cu. ft. 42 cu. ft. 54 cu. ft. 81 cu. ft. 100 cu. ft Remote load size switch A B C (field programmable) Remote batch start/stop Emergency stop Trouble light In-process light Process complete light

INSTALLATION AND TRAINING DIRECT FROM THE FACTORY Don t leave the critical

You won t find anyone more knowledgeable about DustMASTER equipment than our

When you utilize our services, you gain the advantage of single source

DustMASTER comes through for you in the critical areas of after-sale support.

5 million inventory of parts, and ship 97% of orders within 24 hours to help

Our service people are known within the industry as the experts, offering you

If there s a problem or a question, you can go directly to the source at

equipment. MADE IN THE U.S.A. FOR YOUR WORLD A $3.

97% of parts orders are shipped within 24 hours.

products and other related industries since 1979.

6 INSTALLATION AND TRAINING DIRECT FROM THE FACTORY Don t leave the critical step of installation to inexperienced contractors. You won t find anyone more knowledgeable about DustMASTER equipment than our Plant Service & Installation division. When you utilize our services, you gain the advantage of single source responsibility for everything from installation and start-up to emergency service. Proper installation and operator training can speed your start-up time and reduce operating costs. Trust the craftsmen who built your equipment to install it with the same expertise. Factory-sourced installation, training and service. PARTS AND SERVICE: WE DELIVER DustMASTER comes through for you in the critical areas of after-sale support. We maintain a $3.5 million inventory of parts, and ship 97% of orders within 24 hours to help keep you productive. Our service people are known within the industry as the experts, offering you years of experience. If there s a problem or a question, you can go directly to the source at DustMASTER, in many cases talking with the very people who built your equipment. MADE IN THE U.S.A. FOR YOUR WORLD A $3.5 million inventory of parts keeps you productive. 97% of parts orders are shipped within 24 hours. MADE IN USA Mixer Systems has been manufacturing equipment for the concrete products and other related industries since Today, our systems are at work in some 30 countries around the world. An 86,000 square foot facility houses advanced product planning, state-of-the-art manufacturing, and the capability of designing and constructing concrete batch plants from the ground up. Our product line is the largest family of equipment in the industry, built with American reliability to stand up to the challenges of your world. We Have Not Encountered a Dust We Cannot Successfully Process. dustmaster.com DustMASTER Enviro Systems A Division of Mixer Systems, Inc. 190 Simmons Avenue P.O. Box 10 Pewaukee, WI (262) (800) Fax (262) info@dustmaster.com

PLANETARY MIXER CERTIFIED COMPANY UNI EN ISO 9001

PLANETARY MIXER CERTIFIED COMPANY UNI EN ISO 9001 PLANETARY MIXER CERTIFIED COANY UNI EN ISO 9001 PLANETARY MIXER WIDE RANGE OF MIXERS & CUSTOMIZED SOLUTIONS The size of our Planetary Mixers ranges from 10 to 4000 liters of compacted concrete output,