Tel: Fax: INTRODUCING THE. Commander 510

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1 Sales & Rentals LLC Westport Rd, Louisville, KY Tel: Fax: INTRODUCING THE

2 FEATURES Total weight Width (transport) 2.47m (8' 1") Length (transport) 19.3m (63' 4") Height (transport) 3.95m (12' 11") Hopper capacity incl. grid Screenunit Powerunit 15,500kg (34,140 lbs) 9.0 cu m (11.8cu yds) 2 deck 3.05m x 1.55m (10' x 5') Deutz BF4M1012C (72 kw) 97Hp ADVANTAGES High capacity TPH, (depending on mesh sizes and material type). Quick set up time typically under 5 minutes. Maximum mobility with fifth wheel, jacking legs, road wheels, springs, brakes and mudguards. High performance hydraulic system David Brown pumps, Danfoss motors, Oil cooler, Commercial control valves. Angle adjustable tipping grid with radio control double acting tipping grid rams. Optional fully track mobile version with low ground pressure tracks. APPLICATIONS Sand and gravel Topsoil Coal Crushed stone Recycling

3 The is latest version of the Commander 10x5 machine introduced in This machine has been designed to dominate the market area for large, high throughput machines. The is a new improved and enlarged version of the original Commander 10x5 and has all its main features, but now adds larger engine sizes, larger hopper and grid and new improved Shredder options. There are four distinct machines in the range 1. Standard 2. Shredder, which is a single shaft swinging flail type shredder 3. Turbo Shredder, which is an ultra high performance single shaft swing flail type shredder with secondary floating cleaning shaft. The Turbo Shredder unit produces finely shredder material at very high production rates 4. Rinser. The has been designed to suit World-wide standards and meets all European & USA legislation on transport requirements, noise levels, exhaust emissions, safety guarding etc. New features on the machine include remote greasing, additional feeder safety guards, belt adjustment external to safety guards, powerunit completely enclosed and sound suppressed. The is a versatile and modern machine. It has a robust design to maximise productivity and minimise running costs and has the capability of processing a large range of materials.

4 The Powerscreen is a mobile screening plant. Typical overall production figures for the are 300 Tonnes (330 U.S. Tons) per hour when screening free running sand through a 6mm (1/4 ) speedharp and 150 Tonnes (165 U.S. Tons) per hour when screening stone through a 20mm (3/4 ) square mesh top deck and 12mm (1/2 ) square mesh bottom deck. Note that these are guideline figures and overall production figures achieved in a particular situation will be determined by the raw material, size of screen meshes and operating conditions. The machine has been designed to comply with all CE requirements (EN 292). The CE legislation makes provision for more stringent guarding and safer maintenance procedures. The fits at the top end of the present Powerscreen range and it is a completely new designed machine. HOPPER Continuous belt feed with a 3 ply 1050mm (42 ) wide conveyor belt. The conveyor belt is driven by a hydraulic motor with a variable speed adjustment to determine the feed rate. The Hopper has been designed with a large volumetric capacity (including grid) of 9.0m 3 (11.8 cu. yds) REJECT GRID The manually/remote tipping reject grid has a loading shovel width of 4.5m (15 ) to accommodate large capacity loading shovels. The standard aperture is 100mm (4 ), but a 150mm (6 ) option is also available. MAIN CONVEYOR The main conveyor belt is 2 ply 900mm (36 ) wide and carries the raw material from the feeder to the screen unit. The main conveyor is completely skirted with the rollers incorporated in a low mounting position. SCREEN UNIT Two-deck 3.05m x 1.55m (10 x 5 ) four bearing, direct displacement type giving 3 way separation of raw material. Welded or woven (square or elongated) or speedharp screens can be fitted. These screens are end tensioned. Screen angle is hydraulically adjustable

5 POWERUNIT The basic engine is a latest design Deutz Liquid cooled diesel engine BF4M 1012C, 82kW (110 Hp) developing 72kW (97 Hp) at 2200 rpm. The powerunit is completely enclosed, sound suppressed and lockable. The engine is protected by an on board diagnostic system which stops the engine in the event of low oil pressure, low coolant level or high engine coolant temperature. Air filter blockage is also monitored. This powerunit complies with European legislation on noise emissions. Deutz have developed this latest engine to comply with all existing and further legislation on exhaust emissions. TRANSPORT The is fitted with a single axle. The design incorporates 5th wheel kingpin, a detachable towbar for on site movement and hydraulic jacking legs to increase portability. CHASSIS The chassis is designed to accept alternative axle arrangements or braking facility where necessary, for special machines or special transport requirements. COUPLING FACILITY A coupling facility comes as standard. The when coupled with 2 off M 70 stockpilers has sufficient horse power and hydraulic capacity to maintain a maximum throughput of 300 Tonnes (330 U.S. Tons) per hour*. Where production figures exceeds 300 Tonnes (330 U.S. Tons) per hour Powerscreen Intl. Distribution should be contacted. These production figures are an indication of engine horse power and hydraulic capacity only and do not refer to screening capability of the machine in a particular situation

6 OPTIONS Screen unit 3rd deck dry version of the 3.05m x 1.55m (10 x 5 ) screenbox is available giving 4 way separation of raw material. Grid The machine comes with the option of a 150mm (6 ) grid spacing. The 150mm (6 ) grid spacing is supplied as standard equipment with both the Single Shaft Shredder or the Turbo Shredder option. A hydraulic tipping facility is available operated by an air switch with command pipeline. A remote tipping device activated by an infra red hand remote transmitter is a further option. Vibrating Grid A single deck vibrating grid mounted on top of feed hopper is available as an option featuring a heavy duty 2 bearing 3.05m x 2.14m (10 x 7 ) screenbox. This comes complete with hydraulic screen angle adjustment and can be fitted with a variety of screen mesh options including square or elongated meshes, finger screens or Bofor steel protection deck. The Vibrating Grizzly screenbox is hydraulically coupled to the hydraulic system.

7 Powerunit Higher power capacity powerunits are available, depending on the application and power requirements, e.g. driving 3 off M 70 stockpilers at high tonnage s or Shredder attachment. The Deutz BF4M1012C turbo engine is the standard engine for Commander 510 Shredder. When fitted with the option of an additional hydraulic circuit, this engine provides sufficient engine horse power and hydraulic capacity to enable the following possibilities: 1. The coupled with 3 off M 70 conveyors to maintain a maximum throughput of 400 Tonnes (445 U.S. Tons) per hour* (see previous note). 2. The coupled with 1 off M 70 and 1 off M 100 conveyors to maintain a maximum throughput of 400 Tonnes (445 U.S. Tons) per hour* (see previous note). The Diesel / hydraulic option of a Deutz BF4M1013C, 108 kw (145 Hp) engine is also available, (this is supplied as standard engine for Commander 510 Turbo Shredder). Electric / hydraulic drive is an option for Dry and Rinser options only. All Electric drive is also a option for Dry and Rinser an options only. Note: All the powerunits have been designed to be interchangeable. This in turn provides a greater range of options and allows more flexibility and adaptability.

8 Transport The can be fitted with a number of axle configurations and wheel types, complete with spring suspension, mudguards and lights to EEC specification or full TUV specification. This enables the to comply with all World-wide road transport regulations. Specific axle configurations include: 1. Single axle dual 11R stud road wheels, no springs, brakes 2. Single solid axle, spring suspension, heavy duty brakes (TUV Spec) 3. Tandem axle single 385/65 R stud road wheels, no spring, single brakes 4. Tandem axle single 385/65 R stud road wheels, no spring, twin brakes 5. Tandem solid axle, spring suspension, heavy duty brakes (TUV Spec) Rinser screen unit Heavy Duty two-deck 3.05m x 1.55m (10 x 5 ) four bearing, direct displacement type giving 3 way separation of raw material. End tensioned, quick release woven screens are fitted. The screen unit is fitted with a complete rinsing attachment consisting of 7 off spray pipes on the top deck and 7 off spray pipes on the bottom deck, each pipe being fitted with 25 spray nozzles. A washbox, replacing the standard spreader V-plate, complete with spray pipe fitted with 7 off high output spray nozzles is fitted in front of the main conveyor head drum to feed moistened raw material evenly onto the screen unit top deck. All spray pipes are fed from a 150mm (6 ) main supply pipe and water flow requirements are 3650 lts/min (800 gals/min) at the recommended minimum pressure of 1.4 bar (20 psi) rising to 4100 lts/min (900 gals/min) at 1.7 bar (25 psi) and so on. The screen unit is fitted with catchbox to direct sand, silt and water which pass through the bottom deck mesh via troughs to the Dewaterer. Either one or two grades of sand can be produced. The Deutz BF4M1012C engine comes as standard.

9 Single Shaft Shredder The is offered with a single shaft swinging flail type shredder. The shredder chamber has an inside width of 800mm (32 ). The flail shaft is fitted with 30 off 70mm x 20mm (2.75 x 0.75 ) section hardened steel flails. The shredder is mounted on two pivoting arms and can be raised hydraulically out of the way when the shredding facility is not required. To provide the necessary power the powerunit is fitted complete with an additional hydraulic circuit to operate the shredder drive motor. The shredder has an optional rotavator type shaft which accepts 18 off fixed rotavator blades. Turbo Shredder The Turbo shredder is a purpose built high performance single shaft swinging flail type shredder with secondary floating cleaning shaft. The shredder chamber has an inside width of 800mm (32 ). The flail shaft is fitted with 45 off 70mm x 20mm (2.75 x 0.75 ) or 90 off 70mm x 13mm (2.75 x 1 / 2 ) section hardened steel flails. The shredder is mounted on two pivoting arms and can be raised hydraulically out of the way when the shredding facility is not required. The Turbo Shredder is a unique design and has sufficient reserves of engine and hydraulic power to produce finely shredder material at very high production rates. The secondary floating shaft allows large stones to pass through without causing damage to shredder components and without interrupting the shredding process. To provide the extra power for the Turbo Shredder the powerunit is fitted with the larger Deutz BF4M1013C 108 kw (145 Hp) engine as standard complete with an additional hydraulic circuit to operate the shredder drive motor. Note: The Single Shaft Shredder and Turbo Shredder units have been designed to be interchangeable to provide more flexibility and adaptability.

10 Technical Specification Sheet 1 of 5 DIESEL HYDRAULIC DRIVE Engines Deutz 2200 rpm developing Deutz 2200 rpm developing 72kW (97Hp) 108kW (145Hp) HYDRAULICS Standard Hydraulic pumps David Brown R1A 4032/4032 H3B1C clockwise tandem cast iron pump (32cc per rev) fitted to the engine flywheel, driving the stockpiling conveyor/conveyors (where fitted) on one circuit. On the other circuit the screenbox and main conveyor belt. Each circuit has a flow rate of 72 litres (15.8 gals) per minute. Ultra 1PL 072 clockwise single pump (22cc per rev) fitted to the engine PTO position B, driving the feeder circuit. The circuit has a flow rate of 59 litres (13.1 gals) per minute. Note that the engine PTO in this position runs 19% faster than engine speed. Additional Hydraulic pumps for optional equipment David Brown R1A AA clockwise single pump (32cc per rev) fitted to the engine PTO position A, driving additional stockpiling conveyor circuit (where fitted). This circuit has a flow rate of 72 litres (15.8 gals) per minute. The same pump can drive a Standard Shredder (where fitted). David Brown R1A 5073/4032 H3B1C clockwise tandem cast iron pump (73cc per rev & 32cc per rev) as fitted to the engine flywheel for the Turbo Shredder option. The 73cc per rev side drives the bottom shaft with a flow of 168 litres (37 gals per minute). The 32cc per rev side drives screen and main. Hydraulic Motors Feeder Conveyor Motor Danfoss OMT 315 (315cc per rev) Main Conveyor Motor Danfoss OMT 500 (500cc per rev) Screen Motor David Brown MC 2208 (58.7cc per rev) Shredder Motor David Brown MC 2215 (101.1cc per rev)

11 Technical Specification Control Valves Feeder Motor Coupling Circuit Screen and Main Conveyor Shredder (where fitted) Auxiliary Circuits Turbo Shredder Sheet 2 of 5 Commercial hydraulics KA18 set at 190 Bar (2700 psi.). Commercial hydraulics KA18 set at 190 Bar (2700 psi.). Commercial hydraulics KA18 set at 190 Bar (2700 psi.). Commercial hydraulics KA18 set at 190 Bar (2700 psi.). Nimco CV403 (Basic machine only) Nimco CV404 (Shredder machine only) Commercial hydraulics SD18 set at 190 Bar (2700 psi.). Recommended Hydraulic Oil 0c to 30c Ambient temp Shell Tellus 46 (or equivalent) + 30c Ambient temp Shell Tellus 100 (or equivalent) Hydraulic System Capacity 545 litres (120 gals) TRANSPORT The is fitted with twin road wheels, fifth wheel coupling and hydraulic jacking legs to increase portability. ELECTRIC HYDRAULIC / ELECTRIC DRIVE (a) Electric / Hydraulic Powerunit is based on diesel / hydraulic system as detailed above, but the diesel engine is replaced by 40 Hp electric motor for Dry and Rinser options (b) Electric Drive Electric power is also available consisting of a variable speed electric motor to drive the feeder conveyor, an electric motor to drive the main conveyor, an electric motor to drive the screen and a small electric / hydraulic powerpack to operate the hydraulic cylinders. All electric motors are operated from a central control panel. This option does not apply to Shredder or Turbo Shredder machines.

12 Technical Specification OVERALL DIMENSIONS Sheet 3 of 5 Towing / working length:- 19.3m (63-4 ) Width 2.47m (8-1 ) Towing Height 3.95m (12-11 ) Working Height 6.5m (21-4 ) Grid Area 1.8m x 4.0m (6 x 13 ) Hopper Capacity including grid 9.0 cu m. (11.8 cu yds.) Total Weight 15,500kg (34,140lbs) Weight on Axle 9,800kg (21,585lbs) Weight on Kingpin 5,700kg (12,555lbs) Feeder Conveyor belt width 1050mm (42 ) Main Conveyor belt width 900mm (36 ) Main Conveyor Belt Speed (loaded) 105m/min (350 ft/min) Engine Size 72 kw (97 Hp) Hydraulic System Capacity 545 litres (120 gals) Diesel Tank Capacity 327 litres (72 gals) Tyre Size 11R 22.5 (4 off) Tyre Pressure 8 Bar (114 psi)

13 Technical Specification Sheet 4 of 5 TYPICAL OPERATING PRESSURES (i) Feeder Empty:- 21 Bar (300 psi) 450 Tonnes (500 U.S. Tons) per hour 105 Bar (1500 psi) (ii) Screen and Main Conveyor Empty:- 63 Bar (900 psi) Increase in pressure per 100 tonnes (112 U.S. Tons) per hour 17.5 Bar (250 psi) (iii) Mobile 70 Stockpiling Conveyor Empty 42 Bar (600 psi) Increase in pressure per 100 tonnes (112 U.S. Tons) per hour 21 Bar (300 psi) (iv) Standard Shredder Empty:- 14 Bar (200 psi) 250 Tonnes (280 U.S. Tons) per hour 155 Bar (2200 psi) (v) Turbo Shredder Empty:- 21 Bar (300 psi) 250 Tonnes (280 U.S. Tons) per hour 176 Bar (2500 psi) (vi) Vibrating Grizzly Screenbox Empty / Full:- 56 Bar (800 psi) SCREEN SHAFT Empty:- Full:- SINGLE SHAFT SHREDDER Empty:- Full:- TURBO SHAFT SHREDDER Main shaft Empty:- Main shaft Full:- Top shaft Empty:- Top shaft Full: rpm 1080 rpm 1000 rpm 980 rpm 1100 rpm 1070 rpm 130 rpm 120 rpm

14 Technical Specification Sheet 5 of 5 VIBRATING GRIZZLY Empty:- Full: rpm 1150 rpm ELECTRIC DRIVE Feeder Conveyor:- 7.5 kw (10 Hp) variable speed motor Main Conveyor:- 15 kw (20 Hp) motor Screen:- Dry option 7.5 kw (10 Hp) motor Rinser option 10 kw (13 HP) motor Shredder:- Not Available FEEDER CONVEYOR Conveyor belt:- 3 ply x 1050mm (42 ) wide Drums outside Diameter:- 320mm (12 ½ ) Drum Centres: mm (12 ) Feeder Gearbox:- Bonfiglioli TA 50 D MAIN CONVEYOR Conveyor belt:- 2 ply x 900mm (36 ) wide Drums outside Diameter:- 280mm (11 ) Drum Centres: mm (43-7 ) Drum Speed 142 rpm empty 137 rpm full Conveyor Belt Speed 125 m/min (410 ft/min) empty 121 m/min (397 ft/min) full WHEELS Size:- Pressure Wheel Stud Torque 11R 22.5 (4 off) 8 Bar (114 psi) 340 Nm (250 lbs ft)