TABLE OF CONTENTS LW 6000 INFORMATION MAIN PARTS LIST ELECTRONIC SECTION STACKER SECTIONS HAND STACKER SECTION AUSROLE SECTION 3-1

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1 TABLE OF CONTENTS INFORMATION HOUSING SECTIONS CLAMP SECTION PEDAL SECTION MAIN PARTS LIST HOUSING SECTIONS HEAD MOUNTING SECTION WELT SIZE SECTION WOOD PANEL CENTER KNIFE SECTION TOP THREAD TRIMMER SECTION UNDER THREAD TRIMMER SECTION FRONT OF HEAD SECTION DART STRETCHER PATCH GUIDE SECTION LASER SECTION THREAD MONITOR REEL STANDS CLAMP SECTIONS CLAMP CARRIER CONTROL PANEL CORNER - KNIFE UNIT PEDAL SECTION AIR FILTER MAIN STRUCTURE ELECTRONIC SECTION MOTOR SECTIONS ELECTRONIC SECTIONS CONNECTOR CARD PNEUMATIC SECTIONS ELECTRONIC BOX STACKER SECTIONS STACKER HAND STACKER SECTION HAND STACKER UNIT AUSROLE SECTION AUSROLE UNIT Phone: (Service), (343) (Spare Parts); Fax:

2 TABLE OF CONTENTS AUTOMATIC LOADING AND CUTTING DEVICE FOR INT. SECTION AUTOMATIC LOADING AND CUTTING BOBBIN LOADING SECTION BOBBIN LOADING SECTION VACUUM SECTION VACUUM SECTION ANGLE POCKET SECTION HOUSING SECTION CORNER KNIFE UNIT NEEDLE CANCELING UNIT ZIPPER SECTION ZIPPER LOADING UNIT ZIPPER KNIFE UNIT SANDWICH CLAMP SECTION SANDWICH CLAMP UNIT ROBOT SYSTEM SECTION ROBOT SYSTEM UNIT EFKA MOTORS

3 INFORMATION Phone: (Service), (343) (Spare Parts); Fax:

4 3-4

5 HOUSING SECTIONS PART NUMBER QTY DESCRIPTION Therad Guide Felt Thread Guide Position Bracket Machine Number Part Number Example : 68 = LOCKWELT 6000 Part Version Number Example : 0 = Standart, 1 = New... Part Chapter Number Example : 0010 = Housing Sections (HD) Example Part Chapter Number: (HD) Housing Section (TS) Tension Section (KM) Head Mounting Section (CS) Welt Size Section (TH) Wood Panel Section (PL) Center Knife Section (OB) Center Knife Section (UI) Top Thead Trimmer Section (AI) Under Thead Trimmer Section (OG) Front Of Head Section (LS) Laser Section (TN) Thread Monitor Section (MS) Bobbin Loading Section (CR) Reel Stands Section (GR) Clamp Section (AR) Clamp Carrier Section (KY) Clamp Carrier Section (PN) Control Panel Section (KB) Corner Knife Section (TL) Auto. Load. & Cut. Section (PD) Pedal Section (SR) Air Filter Section (KS) Main Structure Section (VK) Vacuum Section (IS) Stacker Section (MO) Motor Section (EL) Electronic Section (PV) Pneumatic Section (PA) Electronic Box Section (NC) Needle Conservative Section (NP) Needle Plate Section (SJ) Main Sheet Metal For Jacket Section (ST) Main Sheet Metal For Trouser Section (AS) Patch Guide Aparatus (Single) Section (AS) Patch Guide Aparatus Comple (Single) Section (AD) Patch Guide Aparatus (Double) Section (AD) Patch Guide Aparatus Comple (Double) Section (HO) Top Thread Holder Section (TR) Top Thread Trimmer Section (IK) Inside Knife Section (KT) Corner Knife Tie Section (CK) Corner Knife Section (AH) Angle Pocket Section (AK) Angle Pocket Section (AC) Angle Pocket Section (FR) Zipper Section (MK) Zipper Section (ZA) Zipper Section (AU) Ausrole Section (SC) Sandwich Clamp Section (HS) Hand Stacker Section Phone: (Service), (343) (Spare Parts); Fax:

6 CLAMP SECTION PART NUMBER QTY DESCRIPTION Screw M3x5 Inbus Screw M3x25 Inbus Fitting Speed Control M5 2/4 Washer Ø3 Fitting M3 2/ Connective Part Example : Screw,Nut,Washer... Connective Part Size Information Connective Part Chapter Number Example : 021 = Fitting Part Version Number Example : 0 = Standart, 1 = New... Example : 0324 = M3 2/ Connective Part Example : Screw,Nut,Washer... Connective Part Size Information Connective Part Chapter Number Example : 001 = Inbus Screw Part Version Number Example : 0 = Standart, 1 = New... Example : 0305 = M3x5 Example Connective Part Chapter Number: Screw Inbus Screw Setiskur Screw Counterbore Inbus Screw Counterbore Star Screw Other Nut Washer Nut Special Nut Fibre Record Bush Ball Bearing Spring Segment Spangle Oil Place Screw Pan Screw Flat Screw Socket Screw Other Fitting 3-6

7 PEDAL SECTION Pedal Section = Machine Number + Part Chapter Number + Part Version Number + Machine Part Code = Part Number XX W PART NUMBER (X) 8mm 10mm 12mm mm mm mm 20mm mm mm W 26mm 28mm Welt Size Example : 028 = 28 mm Example Phone: (Service), (343) (Spare Parts); Fax:

8 3-8

9 MAIN PART LIST Phone: (Service), (343) (Spare Parts); Fax:

10 3-10

11 HOUSING SECTIONS 1 2 DET PART NUMBER DESCRIPTION QTY Real Cover Screw Pan SM Phone: (Service), (343) (Spare Parts); Fax:

12 HOUSING SECTIONS See page 3-12

13 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Needle Bar Adaptor Crank Rod, N-bar Slide Blok Guide Plote Rocker Shaft Pin, Taper Mile Bush L Bush R Tread take Shaft Slide Black Pusher Therad Take Upcover XX Needle Clamp (See Page 3-?) Screw Fiat SM Screw Socket SM Screw SM Phone: (Service), (343) (Spare Parts); Fax:

14 HOUSING SECTIONS

15 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Tension Connection Spring Thread Clamp Bar, Tension Release Therad Guide Felt Thread Guide Position Bracket Tension Spring Tension Release Plate Pin L Pin R Tension Release Plate Tension Stup Spring Guide Assy Screw Pin Tension Nut Tension Nut Tension Spring Disc Presser Disc Tension Connecting Screw Bush Ring Bush Pin Piston Blok Felt Shaft Spring Cower Tension Piston Unit Screw Pan SM Screw SM Screw SM Screw Pan SM Screw Flat SM Screw Flat SM Fitting M5 2/4 1 Phone: (Service), (343) (Spare Parts); Fax:

16 HOUSING SECTIONS

17 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY UpperShaft Ring Bush Timing Belt Ball Bearing Timing pulley Bush Assy Pusher Crank shaft Thread Take Up Crank Screw SM Screw SM Screw Socket SM Phone: (Service), (343) (Spare Parts); Fax:

18 HOUSING SECTIONS

19 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Oil Cap Oil Mark Sheet Oil Filter Felt Holder Oil Stopper Rubber Cup Oil Cup Tupe Support Oil Tube Oil Tube Tube Calking Tube Clip Wick Oil Seal Wick Oil Seal Wick Oil Tube Oil Tube Oring Oil Tube Oil tank Assy Rubber Cap Wick Felt Wick Felt Felt Support Wick Wick Rubber Cap U Connecting Cap Wick Wick Wick Felt Wick Oil Tube O-Ring Screw Pan SM Screw Pan SM Phone: (Service), (343) (Spare Parts); Fax:

20 HOUSING SECTIONS 2 1 See page See page See page See page

21 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Shaft Opener Pinch Sleeve Assy Screw Opener Link Shaft Link Opener Opener Level Thrust Ring Neadle Bearing O-Ring Bush Gear Guidet Bush Screw SM Screw SM Screw Pan SM Screw Fiat Srn Washer ø Nut SM Washer ø7 1 Phone: (Service), (343) (Spare Parts); Fax:

22 HOUSING SECTIONS See page

23 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Neadle Plate Diamond Bobin Bobin Case Assy Rotary Hook Assy Cover Of Bobin Case Base Rotary Hook Rotary Hook Base Pin Spring Screw Oil Adjust Screw Oil Seal XX Needle Plate Screw M 0x0 Inbus Screw SM Screw M 2.5x Screw Pan SM Phone: (Service), (343) (Spare Parts); Fax:

24 HOUSING SECTIONS

25 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Shaft Bearing Lower Shaft Bush L Spiral Pear Assy Lifting Eccentric Wheel Assy Bush Assy R Ball Bearing Ball Bearing Timing Pulley Assy Screw Socket SM Screw SM Phone: (Service), (343) (Spare Parts); Fax:

26 HOUSING SECTIONS

27 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Tube Clip Wick Tube Clip Felt Wick Holder Wick Wick Wick Wick Wick Duslt Protector Oil Ring Felt Rubber Ring Felt Oil Tube Oil Tube Tube Tube Holder Wick Wick Wjck Felt Terminal Wick Screw SM Screw Pan SM Phone: (Service), (343) (Spare Parts); Fax:

28 HOUSING SECTIONS

29 HOUSING SECTIONS DET PART NUMBER DESCRIPTION QTY Puller Complete Unit Upper Shaft Eccentrik Connector Pin Eccentric Ball Bearing Bush Bush Screw M6x12 Inbus Screw M3x8 Inbus Screw M6x8 Setiskur 4 Phone: (Service), (343) (Spare Parts); Fax:

30 HEAD MOUNTING SECTION

31 HEAD MOUNTING SECTION DET PART NUMBER DESCRIPTION QTY Head Motor Geared Head Motor Belt Oil Plate Plate Arm Rot Head Motor Unit Complate Sensor Oil Plate Head Stationary Plate Arm Head Motor Plate Motor Washer Sheet Iron Cover Head Motor Unit Complate Sensor Tie Sekman Sensor Plate Connection Screw Screw SM 4x Screw M6x30 Inbus Screw M6x25 Counterbore Inbus Screw M4X12 Inbus Screw M5x10 Inbus Screw M4x Nut 12 Special Bush M6 2 Phone: (Service), (343) (Spare Parts); Fax:

32 HEAD MOUNTING SECTION

33 HEAD MOUNTING SECTION DET PART NUMBER DESCRIPTION QTY Head Motor Belt Head Cover Belt Pulley Head Motor Comple Unit Geared Screw M5x35 Inbus Screw M6x10 Special Inbus Screw M6x20 Setiskur Nut M12.1 Special Nut Washer Ø12 4 Phone: (Service), (343) (Spare Parts); Fax:

34 WELT SIZE SECTION XX Y CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm Y XX Z CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm Z 3-34

35 WELT SIZE SECTION XX XX W CODE (X) 8 mm mm 12 mm 14 mm mm 18 mm 20 mm mm 24 mm 26 mm mm X CODE (X) 8 mm mm 12 mm 14 mm mm 18 mm 20 mm mm 24 mm 26 mm mm XX XX W CODE (X) 8 mm mm 12 mm 14 mm mm 18 mm 20 mm mm 24 mm 26 mm mm X CODE (X) 8 mm mm 12 mm 14 mm mm 18 mm 20 mm mm 24 mm 26 mm mm Phone: (Service), (343) (Spare Parts); Fax:

36 WELT SIZE SECTION XX Y Y CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm XX Y Y CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm

37 WELT SIZE SECTION XX W Y Y CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm XX W Y Y CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm Phone: (Service), (343) (Spare Parts); Fax:

38 WELT SIZE SECTION XX W W 8 mm 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm 24 mm 26 mm 28 mm CODE (X) XX W W 8 mm 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm 24 mm 26 mm 28 mm CODE (X) XX W W CODE (X) 8 mm mm mm mm mm mm mm mm mm mm mm

39 WELT SIZE SECTION XX W CODE 8 mm mm mm mm mm mm mm mm mm mm mm XX W CODE 8 mm mm mm mm mm mm mm mm mm mm mm DET PART NUMBER DESCRIPTION QTY XX Needle Conservative XX Needle Plate XX Main Sheet Metal for Jacket XX Main Sheet Metal for Jacket (Little) XX Main Sheet Metal for Trouser XX Main Sheet Metal for Trouser (Little) XX Patch Guide Apparatus (Single) XX Patch Guide Apparatus Comple (Single) XX Patch Guide Apparatus (Double) XX Patch Guide Apparatus Comple (Double) XX Top Thread Holder XX Top Thread Trimmer XX Inside Knife XX Corner Knife Tie XX Corner Knife 1 Phone: (Service), (343) (Spare Parts); Fax:

40 WOOD PANEL

41 WOOD PANEL DET PART NUMBER DESCRIPTION QTY Wood Table (Part 1) Wood Table (Part 2) Wood Table (Part 3) Screw M4x15 Counterbore Inbus 21 Phone: (Service), (343) (Spare Parts); Fax:

42 CENTER KNIFE SECTION

43 CENTER KNIFE SECTION DET PART NUMBER DESCRIPTION QTY Main Body Pin Pin Fixed Foot Outside Arm Moving Arm Trigger Arm Piston Short ø16 S Puller Unit Moving Arm Piston Plate Square Part Stretcher Arm Movement Change arm (Inside) Wick Pin Pin Pin Pin Pin Pin Pin Screw M3x8 Inbus Screw M3x10 Inbus Screw M4x15 Inbus Screw M5x6 Setiskur Screw M6x25 Setiskur Screw M4x6 Setiskur Screw M6x10 Setiskur Nut M Rainel Washer Fitting M5 2/ Bush Ball Bearing 7 Phone: (Service), (343) (Spare Parts); Fax:

44 CENTER KNIFE SECTION Revised 01/2007

45 CENTER KNIFE SECTION DET PART NUMBER DESCRIPTION QTY Pin Center Knife Clamp Knife Holder Bush Pin Guide Guide Path Moving Arm Bush Inside Joint I Drive Link Moving Arm Center Knife Connection Unit Complete Center Knife Unit Pin Pin Center Knife Screw M4x8 Inbus Screw M4x12 Inbus Screw M6x8 Setiskur Screw SM Screw M0x0 Inbus Screw M6x12 Inbus 1 Revised 01/2007 Phone: (Service), (343) (Spare Parts); Fax:

46 CENTER KNIFE SECTION

47 CENTER KNIFE SECTION DET PART NUMBER DESCRIPTION QTY Puller Unit Center Knife Section Top Thread Trimmer Section Screw M6x30 Inbus Washer ø6 2 Phone: (Service), (343) (Spare Parts); Fax:

48 TOP THREAD TRIMMER SECTION See Page... See Page

49 TOP THREAD TRIMMER SECTION DET PART NUMBER DESCRIPTION QTY Connection Part Tie To Puller Piston 16x30 Special Top Thread Trimmer Body Knife Guard Part Top Thread Trimmer Unit Comple Unit of Thread Trimmer Section Knife Guard Part XX Outside Knife (See Page 18) XX Top Thread Trimmer (See Page 18) XX Inside Knife (See Page 18) Screw M5x15 Inbus Screw 6x12 Inbus Screw 3x50 Inbus Screw 4x12 Inbus Screw 4x5 Inbus Screw 4x6 Setiskur Washer ø Record M5 Miniature L Fittings Record M5 L Fittings 1 Phone: (Service), (343) (Spare Parts); Fax:

50 UNDER THREAD TRIMMER SECTION See Page

51 UNDER THREAD TRIMMER SECTION DET PART NUMBER DESCRIPTION QTY Diamond Screw SM Screw M2,5 Counter Bore Screw Cutting Axle Conservative of Axle Holding Part L Part Pim Holding part Main Axle Pushing Piston ø Main Holding Under Thread Trimmer Section Complate Unit of Under Thread Trimmer Clips Piston Joint XX Needle Plate (See Page 14) Screw M8x10 Setiskur Screw M3x8 Setiskur Screw M3x8 Inbus Screw M3X35 Inbus Screw M6x10 Setiskur Record M5 2/ Screw M8x30 Inbus 2 Phone: (Service), (343) (Spare Parts); Fax:

52 FRONT OF HEAD SECTION

53 FRONT OF HEAD SECTION DET PART NUMBER DESCRIPTION QTY Outside Flap Plate Holder Piston ø16 S Support Arm Rail Linear Rail Carriage Linear Rail Inside Body Flap Sensor Flap Photocell Plate Front Of Section Flap Photocell (OMRON) Clamp Clamp Pin Clamp Body Clamp Ball Hinge A Hinge B Pin Clamp Part Pin Screw M6x12 Setiskur Screw M6x25 Setiskur Screw M6x20 Inbus Screw M4x15 Inbus Screw M5x8 Setiskur Screw M5x21 Inbus Screw M5x15 Inbus Screw M4x45 Inbus Screw M5x20 Inbus Screw M6x30 Inbus Screw M4x25 Inbus Screw M6x15 Setiskur Screw M6x30 Setiskur Screw M6x30 Inbus Screw M5x10 Inbus Screw M5x20 Inbus Screw M4x10 Inbus Screw M3x15 Inbus Screw M2x15 Inbus Nut M Ball Bearing Bush Washer ø : Washer ø Record M5-2/4 Valf Spring Segment 2 Phone: (Service), (343) (Spare Parts); Fax:

54 FRONT OF HEAD SECTION

55 FRONT OF HEAD SECTION DET PART NUMBER DESCRIPTION QTY Front of Section Unit Part Strecher Unit Patch Guide Section Unit Piece Lazer Complet Unit 1 Phone: (Service), (343) (Spare Parts); Fax:

56 DART STRETCHER

57 DART STRETCHER DET PART NUMBER DESCRIPTION QTY Inside Flap Connection Part Piston Connection Part Piston ø16 S80 5pecial Part Strecher Unit Pin Cover Stretcher Part Screw M6x30 Counterbore Inbus Screw M5x10 Inbus Screw M6x25 Inbus Screw M4x8 Inbus Screw M6x12 Setiskur Screw 6x40 Inbus Nut M6 Stopper Fitting MS Speed Control 2/ Fitting M5 2/4 1 Phone: (Service), (343) (Spare Parts); Fax:

58 PATCH GUIDE SECTION

59 PATCH GUIDE SECTION DET PART NUMBER DESCRIPTION QTY Patch Guide Metal Sheet Double Welt Connecting Part Patch Guide Holder Double Single Sensor Aparatus Patch Guide Section Holder of Aparatus L Slide Plate (Left) R Slide Plate (Right) Connecting Part Foot Suppport Joint L Holder(Left) R Holder(Right) Screw M5x15 Inbus Screw M5x25 Inbus Screw M6x15 Inbus Screw M4x15 Inbus Screw M4x35 Setiskur Screw M3x6 Inbus Screw M3x5 Setiskur Screw M4x12 Setiskur Screw M5x10 Setiskur Screw M3x15 Inbus Screw M2,5X Nut M Nut M5 Special Nut M Spring Washer ø Washer ø5 4 Phone: (Service), (343) (Spare Parts); Fax:

60 LASER SECTION

61 LASER SECTION DET PART NUMBER DESCRIPTION QTY Pin Piece Lazer Complet Unit Laser Connection Part Laser Point Lens Laser cable Main Clamp Lazer Lamp Unit Holder and Lazer Lamp Unit Screw M5x15 Inbus Screw M4x8 Setiskur Screw M4x4 Setiskur 6 Phone: (Service), (343) (Spare Parts); Fax:

62 THREAD MONITOR

63 THREAD MONITOR DET PART NUMBER DESCRIPTION QTY Sensor Thread Guide Theard Part Pin Thread Tension Unit Thread Monitor Section Screw M3x10 Counterbore Star Washer ø Spangle ø Nut M6 2 Phone: (Service), (343) (Spare Parts); Fax:

64 REEL STANDS

65 REEL STANDS DET PART NUMBER DESCRIPTION QTY Tube Connective Part Thread Arm Axle Pad Pad Plastic Tube Reel Stands Connective Part Screw M5.5x Screw SM Washer ø Spangle Spangle ø Nut SM Nut M Nut M Nut M Plastic Cover 1 Phone: (Service), (343) (Spare Parts); Fax:

66 CLAMP SECTIONS 16L LEFT L 38 23L 4L 38 24L 38 25L L L LEFT 3-66

67 CLAMP SECTIONS DET PART NUMBER DESCRIPTION QTY Piston Short ø16 S Plate L Grammer Piston (Left) L Flap Plate Clamp Arm L Clamp(Left) Reflector for Flap Fhotocell L Left Flap Clamp Unit L Left Clamp Sectron Holder Nut Pin Piston Joint Clips Drive Link Moving Arm L Clamp (Left) Rubber Strip Pin Pin Felt Workholder Bar L Flap Size Adjustment Part A L Flap Size Adjustment Part B L Flap Size Adjustment Part C L Flap Size Adjustment Part D Bolt Cover Plate Bracket Rubber Strip Screw M3x15 Inbus Screw M4x15 Setiskur Screw M5x10 Inbus Screw M4x12 Inbus Screw M4x4 Setiskur Screw M3x5 Inbus Screw M3x25 Inbus Screw M3x10 Inbus Screw M3x8 Inbus Screw M8x12 Setiskur Screw M4x15 Inbus Screw M5x6 Setiskur Spring Washer ø Fitting M3 2/ Fitting Speed Control M5 2/ Nut M Nut M8 1 Phone: (Service), (343) (Spare Parts); Fax:

68 CLAMP SECTIONS 16R RIGHT R 38 23R 38 24R 4R 38 25R R R RIGHT 3-68

69 CLAMP SECTIONS DET PART NUMBER DESCRIPTION QTY Piston Short ø16 S Plate R Grammer Piston (Left) R Flap Plate Clamp Arm R Clamp(Left) Reflector for Flap Fhotocell R Right Flap Clamp Unit R Right Clamp Section Holder Nut Pin Piston Joint Clips Drive Link Moving Arm R Clamp (Left) Rubber Strip Pin Pin Felt Workholder Bar R Flap Size Adjustment Part A R Flap Size Adjustment Part B R Flap size Adjustment Part C R Flap size Adjustment Part D Bolt Cover Plate Bracket Rubber Strip Screw M3x15 Inbus Screw M4x15 Setiskur Screw M5x10 Inbus Screw M4x12 Inbus Screw M4x4 Setiskur Screw M3x5 Inbus Screw M3x25 Inbus Screw M3x10 Inbus Screw M3x8 Inbus Screw M8x12 Setiskur Screw M4x15 Inbus Screw M5x6 Setiskur Spring Washer ř Fitting M3 2/ Fitting Speed Control M5 2/ Nut M Nut M8 1 Phone: (Service), (343) (Spare Parts); Fax:

70 CLAMP SECTIONS 3 1 LEFT 2 RIGHT 3-70

71 CLAMP SECTIONS DET PART NUMBER DESCRIPTION QTY LEFT Left Clamp Unit RIGHT Right Clamp Unit Complete Unit of Clamp Carier 1 Phone: (Service), (343) (Spare Parts); Fax:

72 CLAMP CARRIER

73 CLAMP CARRIER DET PART NUMBER DESCRIPTION QTY Clamp Housing Trimmer Movement Belt Connection Part Piston short ø32 S Base Plate Carriage Unit Complete Unit of Clamp Carier Cable Carriage Linear Rail Trimming Belt Holder Cable Carriage Connecting Part Screw M6x55 Inbus Screw M6x20 Inbus Screw M6x15 Inbus Screw M5x45 Inbus Screw M8x30 Inbus Screw M5x30 Inbus Screw M5x12 Inbus Screw M8x35 Inbus Record M6 2/ Washer ø Washer ø Spangle ø Spangle ø8 10 Phone: (Service), (343) (Spare Parts); Fax:

74 CLAMP CARRIER R L R L

75 CLAMP CARRIER DET PART NUMBER DESCRIPTION QTY Clamp Havsing Fitting T 2/ L Clamp Arm Holder (Left) R Clamp Arm Holder (Right) Carriage Unit Complete Unit of Clamp Carier Bush Pin Pin Clamp Arm Joint R Clamp Arm (Right) L Clamp Arm (Left) Adjusted Axle Place Screw M4x15 inbus Screw M6x8 Setiskur Screw M8x35 Setiskur Screw M5x15 Inbus Screw M6x20 Setiskur M6 Ojl Place Bush Nut M Nut M Segment 4 Phone: (Service), (343) (Spare Parts); Fax:

76 CLAMP CARRIER

77 CLAMP CARRIER DET PART NUMBER DESCRIPTION QTY Bracket Bracket Sensor Photocell Cover Motor Plate Pulley Body Pulley Belt Stretched Unit Motor Connection Unit Pin Metal Ring Screw M6x15 Inbus Screw M6x15 Setiskur Screw M6x30 Inbus Screw M5x25 Inbus Screw M6x20 Setiskur Screw M6x10 Setiskur Screw M4x6 Setiskur Screw M0x0 Inbus Nut M Nut M Nut M Nut (Special) Bearing Washer ø Washer ø Spangle ø Strap Toothed Electronic Motor 1 Phone: (Service), (343) (Spare Parts); Fax:

78 CONTROL PANEL

79 CONTROL PANEL DET PART NUMBER DESCRIPTION QTY Control Panel Connector Power Holder Screen Cover Screw M3x15 Inbus Screw M3x20 Setiskur Screw M6x10 Setiskur Washer ø Special Nut M3 4 Phone: (Service), (343) (Spare Parts); Fax:

80 CORNER - KNIFE UNIT See Page?? See Page?? See Page??

81 CORNER - KNIFE UNIT DET PART NUMBER DESCRIPTION QTY Tap Knife Protection Part Tap Knife Holding Part Holder Pin Joint Corner Knife String Comple Corner Knife Piston Comple Corner Knife Unit XX Tap Knife Connection Part (See Page??) XXL Tap Knife Left Side (See Page??) XXR Tap Knife Right Side (See Page??) Screw M3x8 Inbus Screw M4x8 Inbus Screw M6x8 Setiskur Screw M5x15 Inbus 1 Phone: (Service), (343) (Spare Parts); Fax:

82 CORNER - KNIFE UNIT

83 CORNER - KNIFE UNIT DET PART NUMBER DESCRIPTION QTY Piston ø20 S70 Special Holder Corner Knife Piston Unit Piston Joint Piston Plate Corner Knife Unit Screw M8x35 Inbus Screw M5x30 Inbus Screw M5x35 Inbus Screw M6x8 Setiskur Fitting M6 2/ Washer ø Spangle ø Screw M8x55 Inbus Corner Knife Piston Unit 1 Phone: (Service), (343) (Spare Parts); Fax:

84 CORNER - KNIFE UNIT

85 CORNER - KNIFE UNIT DET PART NUMBER DESCRIPTION QTY Corner Knife Unit Screw M8x55 Inbus Washer ø8 Thick 2 Phone: (Service), (343) (Spare Parts); Fax:

86 PEDAL SECTION

87 PEDAL SECTION DET PART NUMBER DESCRIPTION QTY Foot Sensor Foot Pedal Sheet Wood Foot Pedal Out Block Foot Pedal Sensor Holder Hinge Foot Pedal Sheet Wood Tie Foot Pedal Unit M5 Rubber Screw M4x15 Counterbore Inbus Screw M3x12 Inbus Screw M5x20 Counterbore Inbus Screw M4x8 Counterbore Star Nut M Spring 2 Phone: (Service), (343) (Spare Parts); Fax:

88 AIR FILTER

89 AIR FILTER DET PART NUMBER DESCRIPTION QTY Air Regulator Indicator Air Valve Air Connective Part Air Gun Pneumatic Hose Air Filter Comple Unit Air Sensor Screw M5x12 Inbus Spangle ø Nut M Fitting L 1/ Fitting T 8/6 1 Phone: (Service), (343) (Spare Parts); Fax:

90 MAIN STRUCTURE

91 MAIN STRUCTURE DET PART NUMBER DESCRIPTION QTY Box of Electronic Control Unit Main Electric Button Whell Electronic Box Comple Unit Electronic Box Part Electronic Box Cover Air Gun Pneumatic Regulator Automatic Loading And Cutting Device For Interfacing Nut W5/ Foot Pedal Unit 1 Phone: (Service), (343) (Spare Parts); Fax:

92 3-92

93 ELECTRONIC SECTION Phone: (Service), (343) (Spare Parts); Fax:

94 MOTOR SECTIONS

95 MOTOR SECTIONS MOTOR SECTIONS DET PART NUMBER DESCRIPTION QTY Head Motor Driver 1 Phone: (Service), (343) (Spare Parts); Fax:

96 MOTOR SECTIONS L1 N PE 220 AC EFKA MOTOR DRIVER CONNECTION B41 B2 B BLACK RED PLC ( Y1 ) PLC ( Y0 ) EFKA MINI STOP MOTOR PARAMETER LIST PASWORD 5913 Level 2 Fo r the Master / Reset Parameter PR M 290 Master / Reset 0 B181 B776 EFKA MINI STOP MOTOR A GND +24DC V BLACK +5 DC RED WHITE GREEN YELLOW +24DC POWER SUPPLY +5DC POWER SUPPLY NEEDLE UP-DOWN ENCODER OUT ( POS 1Q ) MOTOR CABLE ENCODER CABLE EFKA MOTOR PARAMETER LIST FROM OVER EFKA PANEL FROM EXTERAL PANEL PARAMETER DEFINITION Prm 110 SOFT STOP Prm 111 MAX SPEED Prm 115 SOFT START Prm 161 DIRECTION OF ROTATION 1 1 Prm 171 NEEDLE POSITION (P1E,P2E,P1A,P2A SETTING THE NEEDLE POSITION) PRM 240 NEEDLE UP-DOWN 3 3 Prm 290 MACHINE MODE 5 5 Prm 370 S PEED LĐMĐT Prm 396 FREQUANCE CONTROL ON 1 1 EFKA MINI STOP MOTOR PARAMETER LIST PASSWORD 5913 Level 2 For the Master / Reset Parameter PRM 290 Master / Reset

97 MOTOR SECTIONS DET PART NUMBER DESCRIPTION QTY Head Motor 1 Phone: (Service), (343) (Spare Parts); Fax:

98 MOTOR SECTIONS 600 W SERVO DRIVER PARAMETER LIST Heat Sink CHARGE ALARM Display CODE UNIT Operation Keys *PE *PE (Left,Right,Up,Enter) *PE *PE PE-301 2,0 PE PE PE-505 1,0 PE AC 220 V PE PE PE PE *PE PE PE *PE *PE *PE *PE (LW 6000) (C3,C4) * PE (LW 6000/ AP) PE (LW 6000) (C5) APD-VS04 NL 600WATT L1 L2 L3 B1 B2 B3 U V W CN3 CN1 CN2 Main Power Connector (L1,L2,L3) Regenerative Resistance Connector (B1,B2,B3) -Additional Resistance -Internal Resistance Motor Cable Connector (U,V,W) Grounding Connector (Ex2)

99 MOTOR SECTIONS DET PART NUMBER DESCRIPTION QTY Servo Driver 1 Phone: (Service), (343) (Spare Parts); Fax:

100 MOTOR SECTIONS 7 AC Servo Motor U V W AC Servo Motor Driver CHARGE L1 U V W 1 Servo Control Card CN1 CN2 CN1 CN2 ALARM CN3 L2 L3 B1 B2 B

101 MOTOR SECTIONS DET PART NUMBER DESCRIPTION QTY Servo Driver Servo Motor Servo Control Card Connector Connector of Servo Driver Connector of Servo Driver Connector of Servo Driver Connector of Servo Driver 1 Phone: (Service), (343) (Spare Parts); Fax:

102 MOTOR SECTIONS PIN -ENCODER OUTPUT TO PLC UNIT Q 0.6 (Grey) AC Servo Motor Driver CH ARG E ALAR M CN1 Connection PIN -ENCODER OUTPUT TO PLC UNIT Q 0.7 (Yellow) 9 PIN -PULSE INPUT (Pink) 11 PIN -DIRECTION INPUT (White) PIN +24 DC GND TO SERVO CARD (Green) L1 L2 L3 B1 B2 B3 3 W Servo Control Card ENCODER OUTPUT TO PLC UNI (B rown ) Servo Control Card Connection ( Top View ) 2 (Yellow) TO CN1 CONNECTOR (32 PIN -ENCODER) (Grey) TO CN1 CONNECTOR (30 PIN -ENCODER) ENCODER OUTPUT TO PLC UNIT (B lue ) +24 DC ( RED ) 6ND ( BLACK ) DIRECTION INPUT FROM PLC UNIT (B lue ) PC DIR (Brown) TO CN1 CONNECTOR (+24 DC) (Green) TO CN1 CONNECTOR (+24 DC GND) (White) TO CN1 CONNECTOR (12 PIN -DIRECTION) PULSE INPUT FROM PLC UNIT ( Brown ) U V CN1 CN1 CN2 CN3 50- PIN +24 DC (Brown) K1 1K1 I X 1 I X E PLS PLS 56 E + DIR (Pink) TO CN1 CONNECTOR (1 0 PIN -PULSE) METRONIX SERVO DRIVER CN1 CONNECTOR CONNECTION

103 MOTOR SECTIONS DET PART NUMBER DESCRIPTION QTY Servo Driver Servo Control Card Connector of Servo Driver 1 Phone: (Service), (343) (Spare Parts); Fax:

104 ELECTRONIC SECTIONS Pulse Pulse -24 C3 Y3 Y4 C1 Y1 Y2 C1 Y2 C3 C5 Y6 Y8 Y1 Y3 Y4 Y5 Y7 +24V OUT- X0 X2 X4 X6 X8 X10 X12 X14 X16 X18. X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 FATEK FATEK FBs - 32MAT FATEK THEREAD SERVO CARD FBs - 16EY FBs - 8 EYT MONITOR Out Out C0 Y5 Y6 Y7 C5 C7 Y8 S/S Y9 Y11 Y12 Y13 Y15. C9 Y10 C11 C13 Y14 Y16.. Y8 Y10 C8 Y9 Y Y1 Y2 Y4 Y5 Y6 Y0 C2 Y3 C4 C6 Y GRAMMER CARRIAGE MOTOR HEAD MOTOR.. CN1 CN2 CN3 EFKA CHARGE 220 AC ALARM 220 AC 220 AC MONO PHASE MAIN BUTTON L1 L2 L3 B1 B2 B3 U V W 3-104

105 ELECTRONIC SECTIONS DET PART NUMBER DESCRIPTION QTY Head Motor Driver of Head Motor Driver of Servo Motor Servo Motor Main Button PLC Out Module of PLC Servo Control Card Thread Monitor Out Module 2 of PLC Role 1 Phone: (Service), (343) (Spare Parts); Fax:

106 - KISA YANÇATMA - (SHORT FRAME MACHINE) - Comminication setting - Panel (GD 17 ) PLC Fatek ( FBs 32 MAT) Controller / PLC :1 Statron : 1 Panel :2 Serialine Com 1 Bound : Data Bit :7 Even Parity :Even 7 Bits Stop Bit :1 1 Bit Com 1 Model GD 17 ROBOTECH AG. SOFTWARE DOWNLOAD SOFTWARE RUN 1-ON 1-ON 2-ON 2-ON 3-ON 3-ON 4-ON 4-ON 5-ON 5-ON 6-OFF 7-OFF 9-ON 9-ON 10-ON 10-ON ON COM 1 OFF 9 6 COM 1 X2 X0 X4 X6 X8 +24V OUT- X10 X12 X14 X16 X18 X20 X22 S/S. X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 FATEK FBs -40 MC Y2. Y1 Y5 Y4 Y6. Y8 Y10. Y12 Y14 C0 Y0 C2 Y3 C4 C6 Y7 C8 Y9 Y11 C12 Y13 Y Cable Connecting Surface BLACK RED +24 GND +24 DC V COM 2 6-OFF 7-ON 8-ON 8-OFF 3 ELECTRONIC SECTIONS RED YELLOW BLACK YELLOW 3-106

107 Phone: (Service), (343) (Spare Parts); Fax:

108 CONNECTOR CARD RL1 RL2 AUSROLE MOTOR ZIPPER MOTOR PLC +5 DC PLC +5 DC black red black red Z.MOTOR START SENS. PLC X? GND +24 DC black blue brown black ROBOT & ZIPPER PLC +5 DC red black ROBOT & ZIPPER GND +5 DC red black BOBBIN OUT GND +5 DC red STACKER FOTOCELL PLC X7 GND +24 DC +24 DC black blue white brown STACKER PHOTOCELL 2 2 FLAP FOTOCELL PLC X12 GND +24 DC black blue brown FLAP PHOTOCELL 2 1 FLAP FOTOCELL PLC X6 GND +24 DC black blue brown FLAP PHOTOCELL 1 DOUBLE SINGLE PLC X10 GND +24 DC black blue brown DOUBLE - SINGLE black FRONT COVER PLC X9 GND +24 DC blue brown FRONT COVER CONNECTOR CARD NEEDLE POS. SERVO HOME LASER 4 NEEDLE POS. SERVO HOME 3. LASER POINTER LASER 3 3. LASER POINTER LASER 2 2. LASER POINTER LASER 1 PLC X11 GND +24 DC PLC X8 GND +24 DC GND +5 DC black blue brown black blue brown black red GND +5 DC black red GND +5 DC black red GND +5 DC black red 1. LASER POINTER black PLC X5 blue FOOT 3 SWITCH GND +24 DC brown black PLC X5 blue R2 220 FOOT 2 SWITCH GND +24 DC brown black 2 24V 5V FOOT 1 SWITCH PLC X4 GND +24 DC blue brown black PEDAL 2 TPRK blue R1 3K3 PANEL GND +24 DC brown PEDAL 1 1 TOUCH SCREEN PANEL

TABLE OF CONTENTS S-4000 ISBH+I SM

TABLE OF CONTENTS S-4000 ISBH+I SM TABLE OF CONTENTS Needle Bar... Clamping... Clamping Angle... Thread Trimmer... Shifter Mechanism... Feed Mechanism... Looper Mechanism... Base... Bite Mechanism... Thread Draw-off Mechanism... Main Cam...