TABLE OF CONTENTS. S-4000 BH Omron. Needle Bar Clamping Thread Trimmer Shifter Mechanism Feed Mechanism...

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Phillip Crawford
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1 TABLE OF CONTENTS S-4000 BH Omron Needle Bar... 2 Clamping... 4 Thread Trimmer... 6 Shifter Mechanism... 8 Feed Mechanism Looper Mechanism Base Bite Mechanism Knife Thread Draw-OFF Mechanism Main Cam Head Assembly Bedplate Covers Lubrication Table Crosswise Table Parallel Table Universal Electrical I Electrical II Electrical III Pneumatics Accessories Extra Parts

2 S-4000 BH Omron NEEDLE BAR 3-2

3 NEEDLE BAR S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Needle Bar Screw Needle Bar Holder M5 x 5 Set Screw Porcelain Guide Needle Bar Clamp Retaining Ring Cupped Washer Felt Washer Needle Bar Connecting Link Needle Bar Connecting Link Pin M3 x 5 Set Screw Needle Bar Shoulder Screw Needle Bar Connecting Link Pin M6 x 30 Screw (1) Needle Bar Crank (1) Retaining Ring Top Shaft Bearing Needle Bar Drive Shaft Bearing M4 x 4 Set Screw 2 (2) M6 x 16 Screw Shaft Bearing Needle Bar Crank Asm Washer Needle Bar Drive Pulley Drive Shaft Key Clamp Collar Retaining Ring Needle Bar Crank Link Asm M6 x 25 Screw Needle Bearing Carrier Upper Shaft Spring Washer M3.5 x Screw M5 x 16 Screw Plastic Cable Fitting 1 3-3

4 S-4000 BH Omron CLAMPING

5 CLAMPING S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Pin Clamp Toggle Pivot Pin Cylinder Mounting Bracket 1 04 See Page 3-45 Cylinder Screw M5 x Cylinder Clevis Screw M5 x Set Screw M4 x Tail Bracket Clamp Fill. Screw Clamp Plate Screw M5 x Throat Plate Clamp Mat Screw M5 x 5 Set Screw Tail Pivot Clamp Tail Pivot Clamp Pin Set Screw M4 x Nut M R.H. Clamp Foot L.H. Clamp Foot Roll Pin Nut M Set Screw M3 x R.H. Clamp Arm L.H. Clamp Arm Screw M6 x See Page 3-49 Gauge Lock Screw M4 x 5 32 See Page 3-49 Crosswise Gauge Guide 33 See Page 3-49 Screw M5 x 8 34 See Page 3-49 Parallel Gauge Block 35 See Page 3-49 Parallel Gauge 3-5

6 S-4000 BH Omron THREAD TRIMMER 3-6

7 THREAD TRIMMER S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Trimmer Hook Trimmer Actuator /16-36 x.5 Hex Screw E-Clip Trimmer Shaft Trimmer Pivot M4 x 12 Screw Trimmer Clamp Lever E-Clip Clevis M4 Nut 1 12 See Page 3-45 Trimmer Cylinder Washer Pivot Screw 1 3-7

8 S-4000 BH Omron SHIFTER MECHANISM 3-8

9 SHIFTER MECHANISM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY M4 x 10 Screw Left Shifter Arm Spring M4 x 16 Screw Left Shifter Arm M4 x 5 Screw Right Shifter Arm Spring Right Shifter Arm Adjustable Link Nut Left Shifter Block Spring Washer Right Shifter Block Main Cam Shifter Plate M4 x 6 Screw M4 x 5 Set Screw Spring Load Pin Buttonhole Adjusting Link 1 3-9

10 S-4000 BH Omron FEED MECHANISM 3-10

11 FEED MECHANISM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY M3 x 30 Screw Feed Brake Pressure Plate Slip Clutch Drive Washer Slip Clutch Feed Gear Friction Washer Slip Clutch Feed Shaft Clamp Plate Gear Rack Retainer Spring Feed Gear Assembly Feed Reversing Shaft Spring Collar M5 x 0,5-5 Set Screw Set Collar M5 x 20 Screw x 16 Grooved Pin Feed Brake Pad (1) Spring x 12mm Pin Feed Brake (1) M5 x 8 Screw Feed Shaft Bracket Spring M3 Lock Nut Lockwasher Flat Washer Washer Dia. 5.2/ M4 x 5 Set Screw Gear Cover E-Ring Feed Brake Mounting Block M4 x 25 Screw M5 x 5 Set Screw Shoulder Washer Feed Connecting Link Feed Shaft Bearing Housing Washer M3 x 10 Screw Collar Dia L.H. Feed Cam Follower Spring R.H. Feed Cam Follower M4 Lockwasher Feed Shaft M4 x 14 Screw Feed Crank Spring Retain Block Steel Bevel Gear Bearing Shoulder Screw Bearing

12 S-4000 BH Omron FEED MECHANISM 3-12

13 FEED MECHANISM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Bearing Spacer M5 Nut Washer M5 Shoulder Nut Pivot Shaft M8 Flat Washer M8 Nut M4 x 5 Screw Feed Brake Assembly Washer Dia. 5.2/ Bearing (1). 3-13

14 S-4000 BH Omron LOOPER MECHANISM 3-14

15 LOOPER MECHANISM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY M4 x 4 Set Screw Looper Spacer Looper Shaft Block M5 x 20 Screw Looper Shaft Screw Trimmer Knife First Looper First Looper Holder Second Looper Screw Second Looper Holder Bearing Screw Cam Follower Bearing Bearing Spacer Bite Shoulder Screw M3 x 10 Screw Collar Looper Link Assembly Shoulder Washer Spring Looper Cam Follower Plate M5 Hex Nut Flat Washer M4 x 14 Screw M4 Lockwasher Spring Retainer Block R.H. Looper Cam Follower Plate Looper Eccentric Nut Flat Washer Pivot Shaft M8 Flat Washer M8 Hex Nut

16 S-4000 BH Omron BASE

17 BASE S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Base Sound Deadener M5 x 12 Screw M5 x 12 Screw Base Hinge Base Gasket CE"" Label M5 x 20 Screw Cord Clamp M5 Nut Label (Ground) M4 x 10 Screw M4 Serrated Lockwasher Base 1 14 Label 1 15 Drive Screw Screw Cord Clamp

18 S-4000 BH Omron BITE MECHANISM 3-18

19 BITE MECHANISM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY M6 x 25 Screw Bite Lever Bite Shaft Bite Shaft Retainer M3 x 8 FH Screw M3 x 10 Screw CollarDia M4 x 14 Screw M5 Shoulder Nut M5 Eccentric Nut Shoulder Washer Bite Adjusting Link (1) Bearing (2) Bite Shoulder Screw Bite Follower Bearing Spacer Bearing Bite Follower Bearing Screw Spring Right Cam Follower M4 x 5 Set Screw Bite Follower Spacer Bite Pivot Shaft Rubber Ring M5 Hex Nut Left Cam Follower Bite Follower Spring Retainer M4x4 Screw Bite Adjusting Link Assembly

20 S-4000 BH Omron KNIFE THREAD DRAW-OFF MECHANISM

21 S-4000 BH Omron KNIFE THREAD DRAW-OFF MECHANISM DET PART NUMBER DESCRIPTION QTY M6 Nut Cylinder Clevis M5 x 16 Screw E-Clip Knife Drive Lever Pivot M4 x 10 Screw Clamp Collar Washer Screw M5x Knife Lever Assembly 1 12 See Page 3-47 Knife Cylinder Thread Draw-Off Bracket Drive Plate Retainer Porcelain Guide Thread Guide Bracket Retaining Ring M4 Flat Washer M4 Lockwasher Knife Holder Knife Guide Link M4 x 16 Screw Pivot Eccentric Thread Take-Up Thread Draw-Off M4 x 4 Set Screw M3 Washer Shoulder Screw M3 x 6 Screw Collar Set Screw M3x Screw M4x Nut M Knife Stop Knife Shim 0, Knife Shim 0,05mm Knife Holder Shim Block Screw M4x Screw M4x Screw M5x Knife 13mm

22 S-4000 BH Omron MAIN CAM

23 MAIN CAM S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Drive Disk/Worm Gear Hub Shoulder Nut Drive Disk Switch Spring Spring Stop Disk Feed Reversing Cam Washer Barring Cam M5 x 10 Screw M5 x 14 Screw Thrust Washer M5 x 4 Screw Main Cam Brace Main Cam Shoulder Screw M4 x 12 Screw Barring Lever Eccentric Barring Lever Roller Barring Lever Roller M5 Nut M5 Washer Barring Lever Barring Lever Stud Slidestone Retaining Screw Clamp Plate Slidestone Hub Shoulder Screw Feed Reversing Lever Extension Spring Spacer Screw M3x Nut M

24 S-4000 BH Omron HEAD ASSEMBLY

25 HEAD ASSEMBLY S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY. 01 See Page 3-39 Servomotor M5 Washer M5 x 16 Screw Head M5 x 8 Screw Upper Thread Guide M8 x 25 Screw Sewing Head Latch x 16 Grooved Pin Latch Tension Spring M4 x 3 Screw M8x40 Screw Ty-wrap 1 14 See Page 3-39 Encoder Cable Belt Motor Pulley M5 x 10 Screw Oilite Bushing Needle Guard M4 x 5 Screw x 20 Pin Knife Shaft Bushing Release Washer Large Tension Assembly Head Hinge Assembly M5 x 20 Screw M5 x 5 Set Screw M5x8 Set Screw M6 x 25 Screw M6 Washer Motor Bracket Cylinder Pivot Stud Assembly x 24 Pin M5 Nut Plastic Cable Fitting x 20 Pin M5x20 Screw M5 Nut Clamp Plastic M4 Washer Mx16 Screw Screw M6x Nut M Washer

26 S-4000 BH Omron BEDPLATE BQ BQ

27 BEDPLATE S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Tension Release Sensor Bracket M4x14 Screw M3x8 Screw Cover Plate 1 5 AMF Reece Label - small Screw Buttonhole Size Sticker M4x6 Screw Trimmer Cover Plate Bedplate x 20 mm Pin M5 x 5 Set Screw M5 x 10 Set Screw Main Shaft Drive Pulley M3 x 6 Screw Hand Wheel M6 x 35 Screw Needle Guard M4 Washer M4 x 6 Screw M3 x 8 Screw 2 22 See Page 3-39 End of Cycle Sensor with Cable (BQ1) M3 x 4 Set Screw End of Cycle Sensor Bracket M5 Washer M5 x 16 Screw Key 5x5x Main Shaft Bearing Carrier Lower Shaft Bearing M6 x 16 Screw Clamp Collar M5 x Set Screw Bite Cam Looper Cam Retaining Ring Shaft Bearing Screw Shaft Worm Gear Feed Cam Washer Sensor Mounting Plate Stop M4x16 Screw 1 45 See Page 3-39 Tension Release Sensor with Cable (BQ4)

28 S-4000 BH Omron COVERS

29 COVERS S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Screw M5 x Net Fan Rack Washer M See Page 3-35 Fan Assembly Pulley Cover Screw M4 x Screw M3 x Screw M3 x Head Rear Cover Cover Sound Deadener 1 12 Label Needle Bar Cover Cover Latch Screw M4 x Eye Shield Screw M4 x

30 S-4000 BH Omron LUBRICATION 3-30

31 LUBRICATION S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Tubing Lubricating Wick Straight Fitting M4 x 6 Screw Holder Oil Gauge Reservoir Wheel Wick Holder Spring Clamp M3 x 6 Screw Felt Worm Gear Felt Retainer Ty-wrap

32 S-4000 BH Omron TABLE CROSSWISE

33 TABLE CROSSWISE S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Table Crosswise Assembly M8 Nut (4) Washer (4) Washer (4) Machine Rest Table Pin (1) Rubber Spring (4) Nail (6) Label "No. xxxx" (1) Table Crosswise (1) M8 Nut (4) Wire Raceway Kit Screw 4, Washer (4) Frame Kit Drawer Kit (1) Thread Stand Screw M8x55 (4) Washer (4) Nut (4) Nut (4) 3-33

34 S-4000 BH Omron TABLE PARALLEL

35 TABLE PARALLEL S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Table Crosswise Assembly M8 Nut (4) Washer (4) Washer (4) Machine Rest Table Pin (1) Rubber Spring (4) Nail (6) Label "No. xxxx" (1) Table Crosswise (1) M8 Nut (4) Wire Raceway Kit Screw 4, Washer (4) Frame Kit Drawer Kit (1) Thread Stand Screw M8x55 (4) Washer (4) Nut (4) Nut (4) 3-35

36 S-4000 BH Omron TABLE UNIVERSAL A A A

37 TABLE UNIVERSAL S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Table Assembly Screw M8x30 (4) Washer (4) Washer (8) Machine Rest Table Pin (1) Bearing Disk (6) Retaining Nut Nail (6) Label "No. xxxx" (1) Table (1) M8 Nut (4) Wire Raceway Kit Screw 4, Washer (4) Frame Kit Drawer Kit (1) Thread Stand Screw M8x20 (4) Screw M8x55 (4) Washer (4) Nut (4) Nut (4) Base Plate (1) Pivot, Base Subplate (1) O Ring 50x6 (2) Screw M8x12 (6) Cylindrical Vibrator Isolator (8) Ring 58 (1) Shoulder Screw (2) Nut M6 (1) Stop Pin (1) Nut M10 (4) Washer M10 (4) Screw M10x70 (2) 3-37

38 S-4000 BH Omron ELECTRICAL I B A B A 30 BQ

39 ELECTRICAL I S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Panel Kit for Table Parallel Panel Kit for Table Crosswise Screw (2) Screw (2) Nut M Cable (1) Screw (2) Serraded Washer (2) Display Box (1) Plug (2) Panel Holder (2) Display (1) Screw M6x Plastic Cable Fitting Plug Emergency Stop Button Label Screw Emergency Stop Cover Emergency Stop Cable Tension Release Sensor Witch Cable (BQ4) Cable Screw Kit Bulb 12V/12W (1) Halogen Lamp Kit 12 V Assembly 1 27 Screw (4) Fan Fan Cable End of Cycle Sensor with Cable (BQ1) Servomotor Assembly Encoder Cable Motor Power Cable Screw Bushing Cable Bushing Washer Washer Plug PG Connectors Plate ISBH Block Switch (Black) Switch ON OFF Label (Clamp Up/Down) Label Screw Fan Cover With Filter 2 For Table Parallel Extra Parts 3-39

40 S-4000 BH Omron ELECTRICAL I B A B A 30 BQ

41 ELECTRICAL I S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Electrical Box Screw M4x10 (6) Fan Electrical Diagram Label 1 55 See Page 3-32 Screw M8x55 56 See Page 3-32 Washer 57 See Page 3-32 Nut Label Label "CAUTION" 1 60 See Page 3-47 Pressure Gauge 61 See Page 3-43 Cable Screw Plug 3 For Table Parallel Extra Parts 3-41

42 S-4000 BH Omron ELECTRICAL II

43 ELECTRICAL II S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Pedal Assembly Pedal (1) Bushing (1) Cable (1) Screw M8x20 (2) Washer M8 (4) Holder Pedal (1) Screw M4x12 (4) Spring Washer M8 (2) Nut M8 (2) Cord Clamp Washer M Screw M4x Bushing (3) Cable Valve

44 S-4000 BH Omron ELECTRICAL III

45 ELECTRICAL III S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY. 01 TERMINAL X TERMINAL X TERMINAL X SERVO (U1) PLC PORT RS GND BRIDGE FILTER (Z2) FUSE T2A FUSE T10A CONTACTOR (KM1) POWER (GS1)

46 S-4000 BH Omron PNEUMATICS

47 PNEUMATICS S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Screw M5x Washer M Regulator Holder Regulator Washer M Nut M Connector Silencer Air Supply Block Assembly Label Kit Clip Ty-wrap Pneumatic Valve Screw Rail Stopper Screw Pressure Gauge Clamp Connector DIN Rail Rail Stopper Connector Speed Controller Plug Cylinder Connector Knife Cylinder Connector Connector Clamp Cylinder Trimmer Cylinder Air Tubing 6x 1 BL JOI = 1500 mm 1 32 Air Tubing 4x0,75 BL J1A = J1B = J1A1 J2A = J2B = J3A = J3B = 600 m 33 See Page 3-55 Air Tubing 6x1 BL JO Plug

48 S-4000 BH Omron ACCESSORIES EXTRA PARTS EXTRA PARTS

49 ACCESSORIES EXTRA PARTS S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Trimmer Hook Trimmer Knife Looper Gauge Main Shaft Pulley Bracket Needle Bar Shaft Pulley Bracket Needles, Size Oiler Screwdriver Bracket Washer M Screw M4x Wrench Allen Key Wrench Allen Key Wrench Allen Key Wrench 2-1/ Allen Key Wrench Needle Threader Connector Air Tubing Clamp Connector Connector Connector Knife 13mm Knife 16mm Knife 19mm Screw M5 x Crosswise Gauge Gauge Lock Screw M4 x Parallel Gauge Block Parallel Gauge Crosswise Gauge Guide Knife 10mm Knife 11mm Knife 14mm Knife 22mm Knife 25mm Knife 29mm Knife 32mm Knife 35mm Connector Dia Connector Dia Connector Pneumatic Adapter (1/8" / NPT 1/8") Needle, Size Needle, Size Handvalve Clamp Arm, L.H Clamp Arm, R.H Set Screw, M3x6 EXTRA PARTS 3-49

50 S-4000 BH Omron ACCESSORIES EXTRA PARTS EXTRA PARTS

51 ACCESSORIES EXTRA PARTS S-4000 BH Omron DET PART NUMBER DESCRIPTION QTY Nut M Roll Pin Clamp Foot, L.H Clamp Foot, R.H Short Clamping Kit Knife 6mm Knitwear Clamping Kit Clamping Mat-Flat E-Clip L.H. Clamp Foot Stud R.H. Clamp Foot L.H. Clamp Arm R.H. Clamp Arm 1 EXTRA PARTS 3-51

52 S-4000 BH Omron 3-52

53 INDEX S4000 BH Omron PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (2) (1) (1) (4) (6) (1) (1) (1) (4) (2) (1) (6) (4) 4-1

54 S4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (2) (4) (2) (2) (2) (1) (4) (4) (4) (4) (4) (4) (2) (4) (4) (4) (2) (4) (4) (4) (4) (4) (4) (4) (4) (4) (4) (2)

55 INDEX S4000 BH Omron PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (4) (4) (4) (4) (4) (2) (1) (1) (1) (4) (1) (4) (1) (4) (1) (4) (4) (8) (3) (1) (6) (6) (6) (1) (2) (2) (1) (1) (1)

56 S4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (1) (1) (1)

57 INDEX S4000 BH Omron PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY (1) (1) (2) (1) (1) (1) (1) (6) (8) (1) (2) (1) (1) (1)

58 S4000 BH Omron INDEX PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY PART NUMBER PAGE DET QTY

TABLE OF CONTENTS. S4000 LT Omron

TABLE OF CONTENTS. S4000 LT Omron TABLE OF CONTENTS Needle Bar... 3-2 Clamping... 3-4 Thread Trimmer & Material Trimming... 3-6 Shifter Mechanism... 3-8 Feed Mechanism... 3-10 Looper Mechanism... 3-14 Base... 3-16 Bite Mechanism... 3-18