OUR TECHNOLOGY PROVES TO BE A CUT ABOVE THE REST. Metal Cutting Solutions

Transcription

1 OUR TECHNOLOGY PROVES TO BE A CUT ABOVE THE REST. Metal Cutting Solutions

2 With years of experience of working closely with our customers on various manufacturing processes, Nickunj today is capable of offering complete solutions across manufacturing verticals. We comprehend that Metal Cutting is a vast industry and envelopes infinite machining processes. An extensive research and development in this SBU has helped us succeed in conquering this sphere of work. A team consisting of the finest professionals working together delivers optimized solutions for almost all metal cutting applications with products from leading global brands. At Nickunj, we believe that all manufacturing processes are processes of transformation of transforming your vision into reality. All you need to do is capture your vision into a blueprint and come to Nickunj. We bend backwards to set things in the right direction the direction of your vision. We will offer all the right solutions to make this process of transforming your dream to reality - easier, faster, better and more efficient. At Nickunj, we have just one agenda Catalyzing Transformation. NICKIFT

3 BORING & FACING SOLUTIONS ROUGH BORING HEADS High Feed Combination High Depth Cut Combination Back Boring/ Semifinish fig.1 fig.2 REF. CODE MHD d1 d2 Ø1 L L1 S... kg TS 16/ ~ S TS 20/ ~ S TS 25/ ~ S TS 32/ ~ S TS 40/ ~ S TS 50/ ~ S TS 50/ ~ S TS 63/ ~ S TS 80/ ~ S TS 80/ ~ S

4 BORING & FACING SOLUTIONS ROUGH BORING HEADS RECOMMENDED CUTTING CONDITIONS FOR ROUGHING OPERATION WITH TS HEADS material boring bar working cutting speed Vc= m/min. diameter feed fn= mm/rev (twin cutters) dimensions conditions diameter insert radius D < 38 D = 38~120 D > 120 R = 0.2 R = 0.4 R = 0.8 Carbon steel L / d = 2.5 Good L / d = 4 Normal HB 200 L / d = 6.3 Difficult Carbon steel L / d = 2.5 Good L / d = 4 Normal HB > 200 L / d = 6.3 Difficult Stainless steel L / d = 2.5 Good L / d = 4 Normal AISI L / d = 6.3 Difficult L / d = 2.5 Good Cast iron L / d = 4 Normal L / d = 6.3 Difficult L / d = 2.5 Good Aluminium L / d = 4 Normal L / d = 6.3 Difficult Twin cutters at the same cutting diameter cutting depth working range max. cutting depth ap = mm Ø = mm steel cast iron,aluminium Twin cutters at different cutting diame ters It s advisable to start with B hole > the boring bar diameter d. ATTENTION: For boring operations at different diameters, reduce to a half the feed indicated on the above table.

5 BORING & FACING SOLUTIONS TRM MICRO FINE BORING HEADS 2mm Range: mm Range: mm Range:6-220 mm Range: mm fig.1 fig.2 REF. CODE MHD d1 Ø1 L C SF.. kg TRM ~ SF TRM ~ SF TRM ~ SF TRM ~ SF TRM ~ SF TRM ~ SFTP 50 1 TRM 50/ ~ PS SFTP TRM 63/ ~ PS SFCC TRM 50/ ~ PS SFTP 50 2 TRM 80/ ~ PS SFCC TRM 80/ ~ P SFTP TRM 80/ ~ P SFCC TRM 80/ ~ P SFCC TRM 80/ ~ P SFTP TRM 80/ ~ P SFCC TRM 80/ ~ P SFCC TRM 80/ ~ PS TRM 80/ ~ PS SFTP TRM 80/ ~ PS SFCC TRM 80/ ~ PS

6 BORING & FACING SOLUTIONS MICRO FINE BORING HEADS Recommended cutting conditions for boring operations with TRC & TRM HEADS Material boring bar working cutting speed feed fn= mm/rev insert cutting dimensions conditions Vc=m/min. insert radius depth R = 0.0 R = 0.2 R = 0.4 Carbon steel L / d = 2.5 good DC100 L / d = 4 normal HB 200 L / d = 6.3 difficult DP300 Carbon steel L / d = 2.5 good L / d = 4 normal DC100 HB > 200 L / d = 6.3 difficult Stainless steel L / d = 2.5 good L / d = 4 normal DP300 AISI L / d = 6.3 difficult L / d = 2.5 good DC100 Cast iron L / d = 4 normal mm L / d = 6.3 difficult DK100 L / d = 2.5 good Aluminium L / d = 4 normal DK100 L / d = 6.3 difficult Steel L / d = 2.5 good HRC > 50 L / d = 4 normal D20CBN CALCULATION FORMULAS FOR BORING Vc - cutting speed (m/min.) D - diameter of workpiece (mm) n - number of revolutions / min (rev./min) Vf - feed rate (mm/min.) fn - feed / rev. (mm/rev) n = Vc 1000 π D Vf = n fn π Vc = π D n 1000

7 BORING & FACING SOLUTIONS MODULHARD D ANDREA TRC - FINISH BORING HEADS High precision TRC boring heads with radial correction of 5 micron which can be effected on the machine and easily read on the vernier scale. An excellent finish can be achieved with TRC heads. Range: Ø 2.5~200 mm 10mm vernier 2 mm Range 14.5~18 18~24 22~30 28~40 35~53 48~66 54~86 72~125 88~200 TRD - COMBINATION BORING HEADS The double-bit TRD heads allow both roughing and high precision finish thanks to their rigidity and the sensitivity of the sliding mechanism which can be achieved through radial correction of 5 micron. The main advantage of the TRD head is that it can be preset independently of the bit holders found on the slide. This allows both roughing and high precision finish work at the same time. Range: Ø 28~120 mm 10mm vernier 2 mm Range 28~36 36~46 46~60 60~75 75~95 95~120

8 BORING & FACING SOLUTIONS BORING KIT FOR MOLD MAKERS - MODULHARD K01 BMD Working range 2mm Ø 18~28 mm K01 BMD Working range Ø 28~38 mm K01 BMD Working range Ø 36~50 mm Coolant Chucking Tool Working range Available in MHD 50 & MHD 63 sizes

9 BORING & FACING SOLUTIONS MICRO BORING KIT - MODULHARD High precision work to IT6 tolerance and with excellent surface finish is achieved using TRM boring heads. These are very sensitive and radial correction of 1 µm can be effected directly on the machine and easily read on the scale. The series of TRM heads permits high precision boring works from 6 to 500 mm diameter. The boring heads TESTAROSSA are supplied in a box with a wide range of toolholders tools, inserts and service wrenches. 2mm TESTAROSSA KITS KIT K01 TRM 50 / 50 Ø mm KIT K01 TRM 50 / 63 KIT K01 TRM 63/63 ø63 B06 Ø B08 Ø B11 Ø B16 Ø B22 Ø P02.30 P PS11.30 Ø 6~125 mm Ø 6-30 Ø Ø KIT K01 TRM 50/80 KIT K01 TRM 80/80 Ø 80 Ø 6~220 mm B06 Ø B08 Ø B11 Ø B16 Ø B22 Ø Ø 6-30 PO PO PO Ø PO12.30 PO13.30 Ø

10 BORING & FACING SOLUTIONS MICRO BORING KIT 10mm vernier 2 mm KIT K01 TRC 50 Ø 6~110 mm KIT K01 TRC 63 Ø 6~125 mm KIT K01 TRC 80 Ø 6~200 mm

11 BORING & FACING SOLUTIONS Large size boring solutions ( mm) BPS 200 Ø 200 ~ 300 BPS 300 Ø 300 ~ 400 BPS 400 Ø 400 ~ 500 BPS 500 Ø 500 ~ 600 BPS 600 Ø 600 ~ 700 BPS Ø 200 ~ 1100 BPS 1000 BPS 700 Ø 1000 ~ 1600 Ø 700 ~ PRL Ø 1100 BPS 1600 Ø 1600 ~ 2500 BPS Ø 200 ~ 1100 BPS 1600 Ø 1600 ~ 2500 BPS 600 Ø 600 ~ 700 BPS 700 Ø 700 ~ PRL Ø 1100 BPS 1000 Ø 1000 ~ 1600 BPS 200 Ø 200 ~ 300 BPS 300 Ø 300 ~ 400 BPS 400 Ø 400 ~ 500 BPS 500 Ø 500 ~ 600 BPS crossbars can perform finishing operations with TR200 and CW200 or roughing operations by using appropriate insert holders. TR200 and CW200 can easily be positioned by means of graduated scale marked. BPS has an aluminium alloy body with steel plate in order to reduce the weight PF 80/40 or face mill adaptor 40 mm dia. pilot can be used on BPS PF 80/60 or face mill adaptor 60 mm dia. pilot can be used on BPS

12 BORING & FACING SOLUTIONS MODULAR SYSTEM Adapters Tool holders Rough Boring Fine Boring Final attachments Extensions & reductions Extensions PR MHD : 14 to 140 mm Length : 25 to 250 mm Reductions RD MHD : 16 to 140 mm Length : 25 to 70 mm Vibration-damping Reductions RAV MHD : 50 to 80 mm Length : 74 to 280 mm

13 BORING & FACING SOLUTIONS BORING INSERTS WCGTOOOOOOL CARBIDE CERMET COATED CERMET REF. d s r DP300 DK100 DC100 DC100T WCGT L TS 21-TS 211 TORX T06 WCGT L TS 21-TS 211 TORX T06 * TS21 : B...06 / TS211 : B...08 CCGTOOOOOOL CARBIDE CERMET COATED CERMET REF. d s r DP300 DK100 DC100 DC100T CCGT L TS 25 TORX T08 CCGT L TS 25 TORX T08 CCGT L TS 25 TORX T08 CCGT 09T302 L TS 4 TORX T15 CCGT 09T304 L TS 4 TORX T15 CCGTOOOOOOL CARBIDE CERMET COATED CERMET REF. d s r DP300 DK100 DC100 DC100T TPGX L CS250T TORX T08 TPGX L CS250T TORX T08 TPGX L CS250T TORX T08 TPGX L CS300890T TORX T08 TPGX L CS300890T TORX T08 TPGX L CS300890T TORX T08 TPGXOOOOOO SINTERED DIAMOND CUBIC BORON NITRIDE REF. d s r D20 MDC D20 CBN D25 CBN TPGX CS250T TORX T08 TPGX CS250T TORX T08 TPGX CS300890T TORX T08 TPGX CS300890T TORX T08 CCMTOOOOOO CARBIDE CVD COATED CARBIDE REF. d s r DP300 DP100 R CCMT TS 25 TORX T08 CCMT TS 25 TORX T08 CCMT 09T TS 4 TORX T15 CCMT 09T TS 4 TORX T15 CCMT TS 5 TORX T25 CCMT TS 5 TORX T25

14 BORING & FACING SOLUTIONS ACCESSORIES FOR BORING BARS TRM REF. CODE 1 CODE 2 CODE 3 CODE 4 CODE 5 TRM TRM TRM TRM TRM TRM TRM REF. CODE 1 CODE 2 CODE 3 TRM TRM REF. CODE 1 CODE 2 CODE 3 TRM TRM TRM TRM REF. CODE 1 CODE 2 CODE 3 CODE 4 TRM TRM 32 HSB TRM 32 HSB TRM 50 HSB TORX TORX REF. CODE M L D TS M 2X TS M 2X CS 250 T M 2.5x CS T M 3x TS M 2.5x TS M 4x TS M 5x DMC US M 3.5x REF CODE TORX TO TORX TO TORX T TORX T TORX T

15 BORING & FACING SOLUTIONS TA-CENTER CNC BORING & FACING HEADS Ta-center boring and facing head are made to be used on automatic tool changers, therefore on essentially all machining centers. A U drive unit commands the feed control of the tool slide and the tool placement even during rotation. This unit is managed directly by an axis called U by the CNC of the machining center organized in this way, the machining center is the solution to a series of different processes like inner and outer turning operation, grooves, conical and variable boring, concave and convex radius machining, cylindrical and conical threading, complex profiles, etc. An application on machines that do not permit the connection to an axis of the CNC, may be made by managing the motors of the U-drive unit with a practical, simple and economical U-control positioner with wireless Remote-Control. This positioner can be connected to the M-function of the machine to receive start signals of the various operation programmed on the REMOTE-CONTROL. Ta-center has working range max upto 400 mm with interchangable adapters and even suitable for small machine ISO/BT 40 due to its compact design and weight of only 6 Kgs. TECHNICAL DATA TA-C 80 TA-C 100 TA-C 125 TA-C 160 TA-C 200 Fixed Body Diameter mm Moving Body Diameter mm Radial Traverse mm ± 10 ± 12 ± 17 ± 25 ± Slide Groove mm Slide PCD mm Slide Width mm Slide Bolt Size mm M 3 M 4 M5 MHD Size mm 25 (MHD 40) 32 (MHD 50) 42 (MHD 80) Center Distance mm 65/80 80/ Head Length mm Fixed Body Length mm Moving Body Length mm Index Arm Length mm Overall Diameter mm 120 / / MHD Length mm CD between Slide Bolt mm Coupling Nose Length mm/min Feed dan Radial force mm/min Maximum speed RPM Torque Nm Weight without the cone Kgs Boring accuracy H7 Max workable ø mm Max chip removal on C40 steel mm 0,5 0,75 0,

16 BORING & FACING SOLUTIONS TA-TRONIC NC BORING & FACING HEAD Ta-tronic boring and facing heads can be manually or by automatic work holding system applied on small boring machine, machining centers and special machines. Connection with the machine tool spindle occurs through a cone for the rotation of the rotating head and a flange body on to fixed part of the machine. For lighter tasks a simple anti-rotation pin may be used. TA-T 100 TA-T 125 TA-T 160 TA-T 200 TECHNICAL DATA TA-T 100 TA-T 125 TA-T 160 TA-T 200 Fixed Body Diameter mm Moving Body Diameter mm Radial Traverse mm ± 12 ± 17 ± 25 ± 32.5 Slide Groove mm Slide PCD mm Slide Width mm Slide Bolt Size mm M 4 M 5 MHD Size mm (MHD 50) (MHD 80) Head Length mm Moving Body Length mm MHD Length mm CD between Slide Bolt mm 12.5 Feed mm/min Radial force dan Maximum speed RPM Torque Nm Weight without the cone Kg Boring accuracy H7 Max workable ø mm Max chip removal on C40 steel mm2 0,75 0,85 1 Roughness Ra 1,6

17 BORING & FACING SOLUTIONS U-TRONIC HEAVY DUTY CNC BORING & FACING HEAD U-tronic head are designed for Horizontal boring machine and have become an essential standard part of machine. Also, it will be suitable for special purpose machine, flexible Manufacturing machine etc. Application: NC heads are used for machining taper boring, facing, ID and OD turning cylindrical and taper threading, any concave or convex boring, spiral machining of serration marks. Standard U-tronic heads are available in following working range and can produce Taylor made solution also. Conical Spherical Step Complex Champer Back Boring Taper Treading Grooving BEFORE AFTER

18 BORING & FACING SOLUTIONS U-TRONIC SPECIFICATION TECHNICAL DATA UT S UT S UT S UT S UT S UT S Ø A mm Ø B mm C radial traverse mm H8 H9 D mm 12 x x 5 E mm F mm H mm Ø I x G mm 800 x x x x x x 160 Ø L x G2 mm 400 x x x x x x 860 Ø M x G1 mm 670 x x x x x x 370 Feed mm/min Radial force dan Maximum speed RPM Torque danm Weight Kg Boring accuracy H7 Repeatibility accuracy mm Max chip removal on C40 steel mm Rapid trasverse mm/min Roughness Ra 1.6 UTRONIC TOOL HOLDERS

19 BORING & FACING SOLUTIONS AUTORADIAL (AUTOMATIC FACING HEAD) (Manual) Facing Heads with automatic feed and rapid return of the slide without having to stop or reverse the spindle of the machine tool. These heads are applicable for machining centres and on CNC machines. AR heads are used for facing, back facing, internal or external grooving for spring washers and O-rings, for spiral cutting on flanges. These heads are available in three models AR 100, AR 125 & AR 160. The cycle is composed of the working feed and of the quick return of the slide without ever stopping or reversing the rotation of the spindle. To rest the cycle merely reverse the spindle rotation for a few revolutions. CW CCW START STOP REVERSE TECHNICAL DATA mm AR 100 AR 125 AR 160 Ø A mm Ø B mm C radial traverse mm ± 12.5 ± 20 ± 35 D mm E mm F mm G mm M 5 M6 Ø H mm (MHD 50) (MHD 63) I mm 65/80 80/110 L mm M mm N mm O mm P mm / / / Q mm S mm T mm Interchangeable feeds mm/ p.73 Maximum speed RPM Weight without the cone kg Quick return mm/ 0.8

20 BORING & FACING SOLUTIONS UNIVERSAL BORING & FACING HEAD SET Item No Item No CAPACITY: Range: mm Boring and facing head x 1 pc. Item no Shank x 1 pc. (Specify shank size when ordering) Boring bar holder x 2 pcs. Extension holder 2 pcs. Boring bar 2 pcs. Reducing sleeve x 2 pcs. Tool bit x 1 pc. Packed in wooden case CAPACITY: Range: mm Boring and facing head x 1 pc. Item no Shank x 1 pc. (Specify shank size when ordering) Boring bar holder x 2 pcs. Extension holder 1 pcs. Boring bar 3 pcs. Reducing sleeve x 3 pcs. Tool bit x 1 pc. Packed in wooden case Shank sizes of BT 40, ISO 50, BT 50 are available upon request

21 INDUSTRIAL STORAGE PRODUCTS Tool Setting Fixtures... Alumina: This is the advance type of fixtures for people who need extra care of their tool holder. Fixtures are made from Steel Body, powder coated wit aluminum anodized adaptor for extra safety of tool holder. Swivel : This fixture is designed to swivel its adaptor up to 90 to make vertical & horizontal position for tightening of collet & pull stud. Steel cradle with alloy steel toughened ground adaptor. Star grips are provided from both sides for rigid clamping. Model Tools Holder FA 30 FA 40 FA 50 BT/ISO/CAT30 BT/ISO/CAT40 BT/ISO/CAT50 Model FS 40 FS 50 Tools Holder BT/ISO/CAT40 BT/ISO/CAT50 Twin: They are designed for frequent change of tools & pull stud. Fixtures are made from Steel Body, powder coated with alloy steel toughened ground adaptor blackodised. Collets are tightening at vertical fixed position & pull stud at Horizontal position. C Frame: This is the basic designed fixtures made from Steel Body, power coated with alloy steel toughened ground adaptor. Model Tools Holder Model Tools Holder FC 30 BT/ISO/CAT30 FT 40 BT/ISO/CAT40 FC 40 BT/ISO/CAT40 FT 50 BT/ISO/CAT50 FC 50 BT/ISO/CAT50 Universal: This is the most unique design which overcome the slippage problem of tool holder fromfixture during tightening of collet chuck and pull stud. The tool holder is locate and hold over maximum diameter as compared to locating on precise tapered shank in other fixtures, means rare chances of distortion of precise locating shank. The fixture can rotate up to 900 to make vertical and horizontal position. Locating groove for the grip is provided at both the position to ensure that it will not displaced from its position due to uneven pressure and jerk applied for tightening of collet chuck and pull stud. Model Tools Holder Type FU 63 BT40/HSK 63 FU 100 BT50/HSK 100 WORK BENCH Model Size Features WB15W 1500W x 813D x 850H Wooden Top WB18W 1800W x 813D x 850H Wooden Top WB21W 2100W x 813D x 850H Wooden Top WB15S 1500W x 813D x 850H Wooden Top with Stainless Steel Cladding WB18S 1800W x 813D x 850H Wooden Top with Stainless Steel Cladding WB21S 2100W x 813D x 850H Wooden Top with Stainless Steel Cladding WB15P 1500W x 813D x 850H Wooden Top with Powder Coated Steel Cladding WB18P 1800W x 813D x 850H Wooden Top with Powder Coated Steel Cladding WB21P 2100W x 813D x 850H Wooden Top with Powder Coated Steel Cladding Work Bench: It is modular type design of table frame, drawer assembly and table top. Frame is made from heavy gauge rectangular tubular sections. 3 drawers of 100mm height with partitions are given as a standard. Table top is available in 3 variant. 50 mm thick wooden Top combined from 3 slice of hard ply wood with teak wood beaded all around. The wooden top is available with stainless steel cladding and also steel cladding with powder coated. Standard depth of the table is 813mm and height is 850mm. Width is available in 3 standard length 1500, 1800, 2100mm. Work Bench is also available as per customers specification.

22 INDUSTRIAL STORAGE PRODUCTS Tool Holder Trolly... Tool Trolley Tool Trolley: There are 7 trays, 3 at top & 2 each on either side is provided for keeping maximum number of tool holders. This is the best design for transportation of tooling from NC planning room to the shop floor. Table Top Tray Wall Mounting Tray Tool Holder Tray: Trays are designed for storage of small number of tool holder. They are made from CRCA sheet & tube, powder coated. ABS cups are provided for safekeeping of tool holders. Trays ate inclined at 30. Normal size of the tray is 32" L x 5" W. It is available in two models i.e. Table Top which can be kept on table or self and Wall Mounting to be nailed against wall. Model Tools Holder Capacity Max Wt. TT 30 BT/ISO/CAT30 49 Nos 150 Kg TT 40 BT/ISO/CAT40 42 Nos 150 Kg TT 50 BT/ISO/CAT50 35 Nos 200 Kg TT 63 HSK Nos 150 Kg TT 100 HSK Nos 150 Kg Model Tools Holder Capacity Max Wt. TR 30 BT/ISO/CAT30 7 Nos 100 Kg TR 40 BT/ISO/CAT40 6 Nos 125 Kg TR 50 BT/ISO/CAT50 5 Nos 150 Kg TR 63 HSK 63 6 Nos 125 Kg TR 100 HSK Nos 150 Kg Drawer Trolley: They are 4 trays, two each on either side. Two drawers are provide at the top with telescopic slide that can take maximum of 25 kg load. Top of the drawer is covered by aluminum checkered plate for keeping drawings, measuring instruments, gauges, clamping elements to the machine. Sleek Cupboard: Cup Board is a unique single piece construction for high rigidity with optimum floor space utilization low as 22" W x 18" D to accommodate maximum number of tool holder. Front door with acrylic view Window will protect your tool holder from atmospheric dust & moisture. Drawer Trolley Model Tools Holder Capacity Max Wt. DR 30 BT/ISO/CAT30 28 Nos 150 Kg DR 40 BT/ISO/CAT40 24 Nos 150 Kg DR 50 BT/ISO/CAT50 20 Nos 200 Kg DR 63 HSK Nos 150 Kg DR 100 HSK Nos 150 Kg Cup Board Model Tools Holder Capacity Max Wt. CB 30 BT/ISO/CAT Nos 100 Kg CB 40 CB 50 CB 63 CB 100 BT/ISO/CAT40 BT/ISO/CAT50 HSK 63 HSK Nos 42 Nos 108 Nos 42 Nos 125 Kg 150 Kg 125 Kg 150 Kg Close Drawer Trolley Close Drawer Trolley: This trolley is covered at all sides to protect tool holders from maisture and dust. There are 4 trays, two each on either side. Two drawers are provided at the top with telescopic slide that can take maximum of 25 kg load. Top of the drawer is covered by aluninum checkered plate for keeping drawing, measuring instrument, gauges, clamping elements near to the machine. This is a fixed type design with tubular frame. Model Tools Holder Capacity Max Wt. CD 30 CD 40 CD 50 CD 63 CD 100 Deck Trolley BT/ISO/CAT30 BT/ISO/CAT40 BT/ISO/CAT50 HSK 63 HSK 100 DT 30 DT 40 DT 50 DT 63 DT Nos 24 Nos 20 Nos 24 Nos 20 Nos BT/ISO/CAT30 BT/ISO/CAT40 BT/ISO/CAT50 HSK 63 HSK Nos 24 Nos 20 Nos 24 Nos 20 Nos 150 Kg 150 Kg 200 Kg 150 Kg 150 Kg Deck Trolley: There are 4 trays, two each on either side. An aluminum checkered plate is provided at the top for keeping drawings, measuring instrument, gauges, clamping elements near to the machine. Model Tools Holder Capacity Max Wt. 150 Kg 150 Kg 150 Kg 150 Kg 150 Kg Tool Cupboard: Tool Cup-Board is specially meant for safe keeping of precise tools in moisture free and dust free atmosphere. Height of drawers can be placed as per requirement, because of sliding tools can be retrieved easily. Each drawer can take 100 Kg load. Size is 700W x 750D x 1600H with a clear space of drawer is 600mm X 600mm. Each drawer's contains a tool tray having ABS tool pocket. Model Tools Holder Storage Capacity in Each Drawer TB 63 TB 100 BT/ISO/CAT40/HSK Nos. BT/ISO/CAT50/HSK Nos.

23 INDUSTRIAL STORAGE PRODUCTS Tool Holder Trolly... Rack: Rack are for keeping large number of tool holder in open space with optimum floor space utilization as low as 34" W x 18" D. This has also got a reserve tray at top with three partitions to keep loose small items. Tool Cabinet Tool Cabinet: Tool cabinet is the unique design for storage of tooling, instruments, clamping elements and tool holder. Adjustment divider is provided to store various items in same drawer without mixing. Slide with ball bearing on each drawer for smooth carrying of heavy load and reduce swaging. This should protect costly precise items from dust, moisture and also misplaced. Floor space required is 24" W x 25" D. Maximum tool height can be store 300mm. Rack Model Tools Holder Capacity Max Wt. RC 30 RC 40 RC 50 RC 63 RC 100 BT/ISO/CAT30 BT/ISO/CAT40 BT/ISO/CAT50 HSK 63 HSK Nos 64 Nos 48 Nos 64 Nos 48 Nos 80 Kg 100 Kg 120 Kg 100 Kg 120 Kg Model Tools Holder Capacity Max Wt. TC 30 TC 40 TC 50 TC 63 TC 100 BT/ISO/CAT30 BT/ISO/CAT40 BT/ISO/CAT50 HSK 63 HSK Nos 25 Nos 16 Nos 25 Nos 16 Nos 80 Kg 100 Kg 120 Kg 100 Kg 120 Kg Multi Purpose Cabinet: This is an unique design for storage of various kind of items like Tools, Cutters, Measuring Instruments, Gauges, Clamping Elements etc. Each drawer is provided with adjustable type Separator and Divider. This ensure that spaces can be make as per requirement and non-mixing of item stored. Each drawer can take 100 Kg load. This cabinet is designed with anti-tilting mechanism and only one drawer can be open at a time apart from central locking system. Overall size of this cabinet is 700mm W X 725mm D X 1000mm H with a clear space of drawer is 600mm X 600mm. Model MP 06 Features 6 Drawers of 100mm H and 2 Drawers of 200 mm H or as per Customers Requirement. Multi Purpose Cabinet Multi Purpose Cabinet Lathe Cabinet: Lathe Cabinet is a unique design for CNC Lathe users. Drawers available with telescopic slide can carry max 25 kg load. Adjustable type of divides provided in every drawer. There is a half shelf at the bottom for keeping heavy materials. Adjustment type display board is mounted at back. Lathe Cabinet: Model Tools Holder Size LC00 VDI 35 H x 22 W x 18 D

24 MACHINE TOOLS ACCESSORIES FAST DRILL RE-SHARPENING MACHINE Range 2~13 mm & 12~26 mm Portable Drill Grinding machines for Helical Drills in super high speed steel, and in hard metals. Chisel edge angle can also be ground on this machine. Easy operation, precision grinding and cost saving Hand held for easy movement to operate safely in every environment. Use diamond wheel for long lasting service life and precise grinding angle. Comfortable operation and complete kit of collets with built in collet bracket. Grinding Diameter from BMT DM213 BMT DM1226 RangeDia 2-13mm RangeDia 12-26mm Fast Endmill Re-sharpening Machine Range 4~ 13 mm & 12~ 25 mm For Endmill re sharpening Suitable for 2, 3 and 4 flutes. Precision, Efficiency, Easy Operation, Short Processing Time. Easy operation, precision grinding and cost saving Hand held for easy movement to operate safely in every environment. Re sharpening diameter from BMT - 413GH RangeDia 4-13mm BMT GH RangeDia 12-25mm Universal Cutter Grinder For Grinding Twist Drills, Endmills, etc Grinding Capacity ø 1.5 ~ ø 32mm (Straight shank & taper shank) Double wheels. It only needs to rotate the motor when want to grind the tool of different material. It can increase the safety & save the time for changing & repairing the grinding wheel. The kinds of grinding tool include: Drills, Stps drills, taps, lips of end mills, round bars etc. Adapter precision 4 6 pawl self centering chuck, clipping one time. It can grind the blade of drills & do the repairing of drills abdomen. The angle of drill both sides & the length of the blade are the same after grinding. It can keep the accuracy of the center of drills without off center

25 MACHINE TOOLS ACCESSORIES UNIVERSAL DRILL & TAP GRINDER Grinding capacity: PP-60N: Ø 2- Ø 60mm (straight shank & taper shank) PP-80N: Ø 4- Ø 80mm/ (straight shank e:( taper shank) PP-100:Ø 5- Ø 100mm (straight shank & taper shank) The kinds of grinding tool include: drills, step drills, taps, counter sink, round bars, lips of end mills etc. Adopt the precise 6" scroll chuck, clipping-one time It can grind the blade of drills and do the paring of drills abdomen. The angle of drills and the length of the blade are the same after - grinding. It can keep the drill center without off center, The main spindle have the grinding wheel 2pcs. The blade and the center of drills can be grinded one time, It can save the time for changing the grinding wheel. The motor can be removed 160mm up & down, it can increase the control of the machinery. Universal Drill & Tap Grinder Patent No DouLoe cams: It can grind the drills from one flute to six flutes, including odd number SPECIFICATIONS ITEM PP60N/PP80N/PP100 Longitudinal travel of table 250mm Cross travel of saddle 180mm Vertical adjustment of wheel head 165mm Rotary angle of wheel head 360 Clearance angle Point angle Size of wheel 180 x 32 x 31.75mm 180 x 19 x mm Speed of wheel 3600RPM Motor 60N 1/2HP,220V/380V 80N 1HP/220V/380V /390 Size of packing 60N 950 x 1000 x N/ x 1000x 1540 UNIVERSAL DIVIDING HEAD HIGH-PRECISION MANUAL GEAR INDEX PLATE SCT-SERIES LIVE CENTERS

26 MACHINE TOOLS ACCESSORIES SHRINK FIT: UNIT FI-5 Shrinking Quick and easy to use. Tool/tool-holder assembly equivalent to a single piece. No clamping elements (screws, nuts...), no risk of wear. Concentricity 1 to 3 μm, at 3 times the diameter of the tool. General Description Shrinking and unshrinking of any type of tools (steel, HSS, carbide, tool-inserts, heavy metals, extensions and reductions). Shrinking of tools shanks from Ø 2 to Ø 40, tolerance h6, with a single inductor, upper Ø on request. Shrinking time cycle from 2 to 7 seconds, cooling time cycle from 1 minute 30 seconds to 3 minutes (depending on the geometry). Complete auto-regulation : detection of the Ø, automatic configuration of the heating power and heating cut-off. Heating located on the tool-holders, no deterioration of tools and tool-holders. Contactless handling of the tool-holders between heating and cooling. Air cooling unit compatible with any type of tool-holders geometries. Removable electronic rack and removable inductor allowing an after-sales service within 24 hours maximum (10 minutes depending on the options). Advanced concentrators of magnetic fields allowing the shrinking of tools provided with a coding chip. No risk of cutting edge chipping. Work station that can be adapted for the disabled. Specially designed ergonomics with a remote control aside. Absolute safety. Options Complementary air cooling units. Pre-setting units. Split inductor stop rings for shrinking of cutting diameters greater than shanks. Mobile trolleys and benches. Inductor and electronic rack spare. Storage space for accessories. Technical Features Entry diameter of the inductor Ø 64mm, upper Ø on request. 180 upside down rotation of the inductor without dismantling. Power supply 3x380/480V 50/60 Hz 16A 14kW, other electric networks available early Compressed air supply 4-6 bars. Dimensions Width=785 mm x Depth=490 mm x Height =855 mm. Weight (options excluded) 70 kg. Model: Fl-5

27 MACHINE TOOLS ACCESSORIES SHRINK FIT: UNIT START 2 Shrinking Quick and easy to use. Tool/tool-holder assembly equivalent to a single piece. No clamping elements (screws, nuts...), no risk of wear. Concentricity 1 to 3 μm, at 3 times the diameter of the tool. General Description Shrinking and unshrinking of any type of tools (steel, HSS, carbide, tool-inserts, heavy metals, extensions and reductions). Shrinking of tools shanks from Ø 2 to Ø 40, tolerance h6, with a single inductor, upper Ø on request. Shrinking time cycle from 2 to 7 seconds, cooling time cycle from 1 minute 30 seconds to 3 minutes (depending on the geometry). Complete auto-regulation : detection of the Ø, automatic configuration of the heating power and heating cut-off. Heating located on the tool-holders, no deterioration of tools and tool-holders. Removable electronic rack and removable inductor allowing an after-sales service within 24 hours maximum (10 minutes depending on the options). Advanced concentrators of magnetic fields allowing the shrinking of tools provided with a coding chip. No risk of cutting edge chipping. Work station that can be adapted for the disabled. Specially designed ergonomics with a remote control aside. Options Air cooling units compatible with any type of tool-holders geometries. Pre-setting units. Split inductor stop rings for shrinking of cutting diameters greater than shanks. Mobile trolleys and benches. Inductor and electronic rack spare. Storage space for accessories. Technical Features Entry diameter of the inductor Ø 64mm, upper Ø on request. 180 upside down rotation of the inductor without dismantling. Power supply 3x380/480V 50/60 Hz 16A 14kW, other electric networks available (Start.2 J : 3x200/240V - 50/60 Hz - 32A - 14kW). Dimensions (Start.2 J : 3x200/240V - 50/60 Hz - 32A - 14kW). Weight (options excluded) 20 kg. Model: Start 2 Aircooling Unit

28 MEASURING EQUIPMENT TOOL PRESETTING MACHINE NEW Larth TECHNICAL FEATURES VERSIONS ISO/BT 40/50/HSK/CAPTO/VDI "INTERCHANGEABLE" rotating spindle-holder. ISO 40,50 " Or FIXED ROTATING" spindle-holder. Measuring range: X axis 130 mm (diameter 260 mm). Measuring range: Z axis 360 mm. Measuring resolution: X axis mm. Measuring resolution: Z axis mm. Electronics driver based on RISC 32 bit processor and integrated vision system. C-MOS image sensor mm resolution. Telecentric lens and LED illuminator. Framed image area: 5 x 5 mm about. Magnifications: 20X about. TFT colour LCD 5,7" LED backlight points matrix graphic display (90x120 mm image size). Full touch-screen for all presetter operations. Intuitive icons and menu-based software. Display radius/diameter, mm/inch, abs/incr. Measurement capability by full-screen auto-targeting. X axis and Z axis focusing control bars. Radius and angle automatic computing cycle. 9 numerical machine origin management. 9 numerical tool tables management. Tool corrector specific storage of T9 Lx, Lz, insert radius. Data storage on Flash memory. USB port for PC connection (Windows OS). BIOS update by USB port. External 24Vcc power supply. OPTIONS Label printer. ISO/BT/HSK/CAPTO/VDI interchangeable spindle holders and adapters. DPP Software Data Post Processing: correctors file generator, in more than 50 CNC machine-specific formats by the universal post-processors creator. User friendly backup and restore management of machine origins and tool-lists. OVERALL DIMENSIONS Length: 512m, height: 827 mm, depth: 406 mm, weight: 45 kg.

29 MEASURING EQUIPMENT TOOL PRESETTING MACHINE WASP SETHY Measuring range: X axis 130 mm (Ø 260 mm); Z axis 360 mm. - Zero setting with certified gauge. Resolutions: X axis = 1 µm; Z axis = 5 µm. - Manual axis movements. Electronics Features: Optoelectronics linear scales. 3,9" colour LCD (80 x 60 mm) with Touch Screen system. Colour LCD - C-MOS camera vision sensor; 640 x 480 pixel resolution. 12,5 / 25 X Zoom. Standard functions: mm/inch absolute/incremental - radius/diameter. n 1 serial port: RS 232 C. Spindle: The rotating spindle, unique in its way, follows an exclusive projecting scheme based on 6 mini-bearings with radial concentricity error compensation. Manufactured in ISO/BT/Cat 50 and 40 standard execution, it can accommodate any kind of adaptor such as HSK, VDI, CAPTO, KM, etc. The spindle rotation brake allows measuring of boring bars, preventing rotation during measurement. Axis Movements: The X and Z axis movement is manual rapid. In order to make seeking the tool profile simple and immediate (framed on the screen), we have included additional rapid adjustment hand-wheels for both the X and Z axis. Therefore the measure is very fast and easy with axis positioning fast for the image visualisation on the screen. In its market the WASP is the only machine with such a possibility. The mechanism designed is simple and maintenance free. Camera Vision System: Innovative and exclusive camera vision system with colour LCD and Touch- Screen function.the C-Mos image sensor together with the STN screen, allows very accurate measurements of every kind of tool profile. This method is completely automatic. It allows the measurement of the tool profile, simply bringing it on the screen. Radii and angles measurement is automatic too. It is enough to frame the tool profile on the screen and all its geometric characteristics will be measured in real time and automatically, without any X and Z axis additional movements. Focusing bars for both the axis, allow 100% repeatability and reproducibility. BIOS updating through Internet allows updating of the electronic software, without any costs. In conclusion, an incomparable technology, joining together practicality and ease of use with accuracy and lack of errors. Measuring range: diameter max. 400 mm (radius 200 mm);height max. 500 mm Machine structure in stainless-steel offering high mechanical resistance and long life. Base and column made of natural granite: linearity max error 4 µm/mt certification with Taylor Hobson res.1 µm/mt. electronic millesimal level. ISO / BT / HSK / VDI. etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 4 µm. Double vault arc prismatic slideways: n 2 X axis slideways, n 1 Z axis slideway. Double re-circulating ball bearing slides, lubricated for life (3) (preloading slides/slideways: P/H class). Manual mechanical braking of the interchangeable spindle-holder rotation. Constant load Archimedean spiral spring (as opposed a mass counter balance system). Vision-system for tool measuring and cutting inspection including : - TFT screen - colours 116 x 87 mm, magnifications about 20X. - C-MOS sensor - Framed image area 6,4 x 4,8 mm VGA System. Machine operator interface through: - TFT 5,7" colour Touch Screen. - Technology with FLASH 32 bit microprocessor. - LINUX operating system. - Data storage on SD card. - X and Z axis block management with control maximum speed of translation 2mm/sec. Standard software: - CNC machine origin management and adapters. - Tool list creation and/or single tool. TOOLINGUP to manage: - Tools set and Post Processor universal generator. - Magnetic chip code-holders (Balluff for example, hardware not included). - Multi-cutting tools. - Axis resolution: X= 1 µm, Z= 1 µm.

30 MEASURING EQUIPMENT TOOL PRESETTING MACHINE KHYAN HATHOR Measuring range: diameter max. 400 mm (radius 200 mm); height max. 500 mm Machine structure in stainless steel offering high mechanical and long life, floor mounted with self-levelling supports in non-deformable steel. Base and column made of natural granite: linearity max error 2 µm/mt - certification with Taylor Hobson res.1 µm/mt. electronic millesimal level. ISO / BT / HSK / VDI. etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 2 µm. Double vault arc prismatic slideways : n 2 X axis slideways, n 1 Z axis slideway. Double re-circulating ball bearing slides, lubricated for life (3) (preloading slides/slideways: P/H class). Universal mechanical tool clamping managed via software. Control via software with sensor of empty for the exact position between the tool-holder axis and the machine spindle axis, no error of concentricity. Pneumatic-mechanic braking of the spindle-holder rotation with radial compensation of the clamping force: no axis angular run error. Constant load Archimedean spiral spring (as opposed a mass counterbalance system). Vision-system for tool measuring and cutting inspection including : - TFT screen - colours 212 x 160 mm, magnifications about 35X. - C-MOS sensor - Framed image area 6,4 x 4,8 mm VGA System. Machine operator interface through: - TFT 5,7" colour Touch Screen. - Technology with FLASH 32 bit microprocessor. - LINUX operating system. - Data storage on SD card. - X and Z axis block management with control maximum speed of translation 2mm/sec. Standard software: - CNC machine origin management and adapters. - Tool list creation and/or single tool. - Automatic change of CNC machine origin allocation. - TOOLINGUP to manage: - Tools set and Post Processor universal generator. - Magnetic chip code-holders (Balluff for example, hardware not included). - Multi-cutting tools. - Axis resolution: X= 1 µm, Z= 1 µm. Mechanics/electronics/optics standard equipment Measuring range: diameter max. 400 mm (radius 200 mm); height max. 500 mm Machine structure in stainless-steel offering high mechanical resistance and long life, floor mounted with self-levelling supports in non-deformable steel, equipped of adjustable supports for monitor, keyboard and mouse with cable conduits. Base and column made of natural granite: linearity max error 2 µm/mt certification with Taylor Hobson res.1 µm/mt. electronic millesimal level. ISO / BT / HSK / VDI etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 2 µm. Double vault arc prismatic slideways: n 2 X axis slideways, n 1 Z axis slideway. For life lubricated double re-circulating ball bearing slides (3) (preloading slides/ slideways: P/H class). Universal mechanical tool clamping managed via software. Control via software with sensor of empty for the exact position between the tool-holder axis and the machine spindle axis, no error of concentricity. Pneumatic-mechanic brake of the spindle-holder rotation with radial compensation of the clamping force: no axis angular run error. Constant load Archimedean spiral spring (as opposed to a mass counterbalance system). Double monitor for the images reading out and the measure function management Tools measure and cutting inspection: TFT screen colours 10,4, magnifications 35X LVDS (on the column support). C-MOS sensor 1,3 Mega pixels, USB 2 link High speed Area framed image 12,8 x 10 mm (4 times as great as the standard). Measure management and machine operator interface: LCD Monitor colours 17 TFT SXGA (on the adjustable support of the machine base). Celeron M Processor on Industrial Main Board architecture. Operating system: UBUNTU LINUX. Keyboard / Mouse X and Z axis block management with control max. speed of translation 2mm/sec. Software standard: Tool set compiler and Post Processor universal generator. CNC machine origin management and adapters. Tool list creation and/or single tool, even multi-cutting. Automatic change of CNC machine origin allocation. Reading/writing module on magnetic chip code-holders (Balluff for example, hardware not included). Tool images shooting in inspection and its rescue in graphical format. Optical Equipment: Telecentric lens. Doublet lenses at low F/Number in order to eliminate the error of the clearness circle. Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light led. ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser Axes resolution: X= 1 µm, Z= 1 µm. Anti-dust cover provided for when not in use. Overall dimensions: Length = 1247 mm, Height = 1730 mm, Depth = 614mm

31 MEASURING EQUIPMENT TOOL PRESETTING MACHINE AMON-RA ANKH TECHNICAL FEATURES Measuring range: diameter max. 600 mm (radius 300 mm), height max. 600 mm; diameter max. 600 mm (radius 300 mm), height max. 800 mm; Machine structure in stainless-steel offering high mechanical resistance and long life, floor mounted with self-leaving supports in non - deformable steel. Base and column made of natural granite: linearity max error 2 µm/mt certification with Taylor Hobson res. 1µm/Mt.electronic millesimal level. ISO / BT / HSK / VDI...etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 2 µm. Double vault arc prismatic slideways: no2 X axis slideways, technical features Slideway. For life lubricated double re-circulating ball bearing sliders(3) (preloading slides/slideways: P/H class). Universal mechanical tool clamping managed via software. Pneumatic-mechanic brake of the spindle-holder rotation with radial compensation of the clamping force: no axis angular run error. Constant load Archimedean spiral spring (as opposed to a mass counterbalance system). Vision-system for tool measuring and cutting inspection consisting of: - TFT screen - colours 212 x 160 mm, magnifications about 35X. - C-MOS sensor - Framed image area 6,4 x 4,8 mm VGA System. Machine operator interface through: - TFT 5,7" colour Touch Screen. - Technology with FLASH 32 bit microprocessor. - LINUX operating system. - Data storage on SD card. - X & Z axis block management with control max. speed of translation 2mm/sec. Standard software: - CNC machine origin management and adapters. - Tool list creation and/or single tool. - Automatic change of CNC machine origin allocation. - TOOLINGUP to manage: - Tools set and Post Processor universal generator; - Magnetic chip code-holder (Balluff for example, hardware not included); - Multi -cutting tools. Optical Equipment: - Telecentric lens. - Doublet lenses at low F/Number in order to eliminate the error of the clearness circle. - Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light led. ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser: - Axis resolution: X = 1µm, Z = 1µm. Anti - dust cover provided for when not in use. Overall dimensions: Length = 1850 mm, Height = 1960 mm, Depth = 687 mm. TECHNICAL FEATURES Measuring range: diameter max. 600 mm (radius 300 mm), height max. 600 mm; diameter max. 600 mm (radius 300 mm), height max. 800 mm. Machine structure in stainless-steel offering high mechanical resistance and long life, floor mounted with self-levelling supports in non-deformable steel, equipped of adjustable supports for monitor, keyboard and mouse with cable conduits. Base and column made of natural granite: linearity max error 2 µm/mt - certification with Taylor Hobson res.1 µm/mt. electronic millesimal level. ISO / BT / HSK / VDI etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 2 µm. For life lubricated double re-circulating ball bearing slides (3) (preloading slides/slideways: P/H class). Universal mechanical tool clamping managed via software. Pneumatic-mechanic brake of the spindle-holder rotation with radial compensation of the clamping force: no axis angular run error. Constant load Archimedean spiral spring (as opposed to a mass counterbalance system). Double monitor for the images reading out and the measure function management: -Tools measure and cutting inspection: TFT screen colours 10,4", magnifications 35X LVDS (on the column support). C-MOS sensor 1,3 Mega pixels, USB 2 link High speed Area framed image 12, 8 x 10 mm (4 times as great as the standard). -Measure management and machine operator interface: LCD Monitor colours 19" TFT SXGA (on the adjustable support of the machine base). Celeron M Processor on Industrial Main Board architecture. Operating system: Mandriva LINUX. Keyboard / Mouse. Software standard: -Tool set compiler and Post Processor universal generator. -CNC machine origin management and adapters. -Tool list creation and/or single tool, even multi-cutting. -Automatic change of CNC machine origin allocation. -Reading/writing module on magnetic chip code-holders (Balluff for example, hardware not included). -Tool images shooting in inspection and its rescue in graphical format. Optical Equipment: -Telecentric lens. -Doublet lenses at low F/Number in order to eliminate the error of the clearness circle. -Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light led. ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser -Axis resolution: X= 1 µm, Z= 1 µm Anti-dust cover provided for when not in use. Overall dimensions : L= 1873 mm, H= 1960 mm, P= 687 mm

32 MEASURING EQUIPMENT ZERO ADJUSTER CODE: CODE: Features For setting tool length on machining centers / lath centers Setting height : ± 0.005mm Large measuring surface and easy to operate Low spring force to avoid breakage of small end mill and drill Easy to be calibrated by a ground parallel or gauge block Better parallelism sensitivity and precision use. Features Height 50mm Base built in magnets for easy set - up. The red lamp will be lighted up when touched. Height can be micro adjusted and audited by gauge block. Can be used vertically or horizontally. Weight: 0.3kg. Battery Type: LR44 / A76 / G13 X 2PCS Accuracy: Within 0.005mm OPTICAL EDGE FINDER Item No D L D G.W(kg) L X W X H X72X X72X X72X X72X X72X45 MECHANICAL EDGE FINDER TN Type: The map type is nonmagnetic HV 2500 ITEM NO TYPE G.W(kg) L X W X H TN X45X TN X45X25 Material by Stainless steel HRC SME 420ST X26X SME-1020ST X26X26 Steel: CR M0,Alloy steel HRC: SME X26X SME X26X SME X26X26

33 MEASURING EQUIPMENT 3D Taster Shank Attractive Design Made in Germany Extremely Slim Breaking Point Solid Carbide Ball It features a sleek & attractive design. Its precision & versatility allow quick and easy determination of workpiece zero points and lengths. The probing can be performed in all axis directions (x /y /z) with identical resolutions. As soon as the other point show 0. The spindle axis stands precisely on the work piece edge. The protection of the measuring unit is of topmost priority. For this purpose, large travel paths, limited by mechanical stops, have been integrated into the probing unit. The probing unit tip has a breaking point that is mounted near the top. If your 3D probes are damaged by the effect of an external force, a sample repair is economically possible. Article No Description Shank Length Tester Probe tip Standard ø D012 3D Tester Ø Ø 3 Probe tip long ø6 Article No Description Length Tester 00163D003 Probe tip Standard ø 3 27 Ø D006 Probe tip Standard ø 6 62 Ø 6

34 MILLING AND ROTARY ATTACHMENT ANGLE HEAD T90cn-3,5 T90cn-5 TCUcn-2,5 TCUcn-3,5 LINEA CONTROL Series for machining centres with automatic tool changer. This range of heads is designed to be used on machining centres and can be automatically transferred from the tool magazine to the machine spindle and back. The orientation ring and the arrester arm, which carries the arrester pin, can both be rotated through 360. This allows easy adjustment of the drive taper and head relative to arrester block mounted on the front of the machining centres spindle housing. On TCU heads, the cutter spindle housing can also swivel from 0 to 90. When the head is unloaded from the machine spindle, a safety latch prevents the drive taper from rotating. A major feature of the CONTROL heads is the main input shaft, which is integral with the drive taper to ensure maximum rigidity. T90-4,5 T90-5 TCU-2,5 TCU-3,5 LINEA MODULAR Series for machine tools with flange mounting length extensions available. This is a range of heads for traditional machine tools with flange attachment. The T-slot on the universal flange facilitates the positioning the head 360 around its vertical axis. On TCU heads, the cutter spindle housing can also swivel from 0 to 90. The modular system makes it possible to extend the length of the body by adding a spacer. The extension spacer, drive tapers and universal flange are modular and therefore interchangeable among all the heads of similar size. TR90-1,5cn control TR90-2,5cn control TR90-2,5 modular TR90-3,5 modular LINEA TR90 Series 90 special angle heads for individual user solutions. Over the years we have acquired exhaustive experience in the design and manufacture of special angle heads to solve wide ranging user problems. Models TA45 and TR90 are often ideal heads for machining that cannot be performed by our wide range of standard units. The new TA45 and TR90 heads enhance the range offering additional and standard alternatives for our customers benefit.

35 MILLING AND ROTARY ATTACHMENT ANGLE HEAD TA45-1,5 control TA45-2,5 control TA45-2,5 modular TA45-3,5 modular LINEA TA45 Series 45 special angle heads for individual user solutions. Over the years we have acquired exhaustive experience in the design and manufacture of special angle heads to solve wide ranging user problems. Models TA45 and TR90 are often ideal heads for work which cannot be handled by our wide range of standard units. The new TA45 and TR90 heads enhance the range offering additional and standard alternatives for our customers benefit. T90-8 modular T90-10 modular TDU-8 modular TDU-10 modular LINEA P Series heads for traditional large and medium size machine tools. This is a range of heads for traditional large and medium-sized machine tools with flange mounting. The T-slot on the universal flange (standard equipment) allows easy adjustment of the head 360 around its main axis. On TDU heads the cutter spindle housing can also swivel 360. SLIMLINE IC-300* High-speed spindles up to min KC-300* MFC-300S* MFC-300M* CN-01 RA-200 spindle driven RA-100 TURBOFLEX High-speed spindles up to min air driven

36 MILLING AND ROTARY ATTACHMENT LIVE TOOLS EROGLU Technical Data Maximum power transmission by Durable processing selected gears performance and cutting power External cooling system Zero-point-adjustment and concentricity accuracy 0.01 therefore short adjustment time Shank according to DIN Optimal density with special oil, Axis parallelism 0.02 longer life time of the used tools Axial Radial Type A Type B Offset Mori-seiki NL/NT DIN 1809 Special DIN 5480 DIN 5482 Mazak Sauoter Mori seiki Also available for Haas, Okuma, Doosan & Specials

37 MILLING AND ROTARY ATTACHMENT CNC ROTARY TABLE 5 Axis Solution Rotary & Tilting Table l l l l l High precision mechanical transmission Hardened steel wormscrew Special alloy gear System of backlash recovery by variable pitch worm-screw Preloaded assembly 2 Sides / 3 Brakes System 1.Tilt Axis Brake 2.Rotation Axis Brake 3.Supporting Axis Brake

38 TOOL HOLDERS Precision Collet Chucks FAHRION the best solution for every requirement + = 3 µm* CENTRO P GER-HP + = 6 µm* G 2.5, RPM CENTRO P GER-B Profit from Centro P: The ultimate combination from FAHRION Collets and Collet Chucks become one system. Even the best Collets have reduced benefits when used in an inferior Collet Chuck and cheap can cost a fortune in the end. Therefore insist that both components are of the same high quality. Play it safe and choose FAHRION the most precise Collet and Collet Chuck combination. FAHRION total quality In the market for almost 100 years, FAHRION is the unchallenged leader in terms of quality for Collets. We offer first class quality products made in Germany at an extremely competitive price. FAHRION Collet Chucks are perfectly matched to our Collets, offering maximum precision, stability, flexibility, reliability and profitability. Once FAHRION always FAHRION Anyone who decides to go for FAHRION, stays with FAHRION. What we supply as standard is offered by many competitors as special precision, only available at an additional charge. Our manufacturing tolerances are much lower than those specified in the DIN standard. We keep our promises and that's the secret of our success. The result: long-term satisfied customers who put all their trust in us. The best the market has to offer Use your FAHRION Collets with the innovative CENTRO P Collet Chucks to achieve perfect results. With CENTRO P we are revolutionising Collet Chuck and Collet clamping technology, putting it ahead of the competition in respect of precision, clamping force, flexibility and price-performance. Don't waste your money on laborious and costly hydraulic, expansion or shrink fit clamping techniques. Precision of your choice Combine CENTRO P with FAHRION GER-HP Collets for system accuracy of 3 μm*, when combined with our GER-B Collets you achieve a system accuracy of 6 μm*. Profitability through precision Extremely high concentricity and repeatability 4 reduced production tolerances 4 reduces finishing to a minimum 4 reduced cycle times, 4 protects the tools You save money! Profitability and efficiency through quality and innovation Excellent material and machining quality, along with advanced technology 4 increase flexibility, 4 improve clamping force, 4 increase tool life, 4 maximise clamping & oduction safety, 4 guarantee high availability, ensure high productivity, Get ahead of your competitors.

39 TOOL HOLDERS Salient Features Precise New: 30 trapezoidal thread (1) with ground, (2) extra long double-length guide The ground trapezoidal thread reduces friction and, tog -ether with the extra long, double-length guide, ensures perfect centring of the Clamping Nut on the Chuck, thus achieving perfect distribution of load and minimal imbalance. The result: extreme high concentricity and repeatability. Previously: 60 vee form thread without guiding Tightening requires very high starting torque. Often expansion levers or hammers are used. The result: damage and loss of precision. The Clamping Nut can also tilt (skew) on the 60 thread surfaces. This leads to side loads on the Collet and loss of concentricity and repeatability of the system. Accurate constant system accuracy with FAHRION GER-HP Collets 3 μm*, 6 μm* with the FAHRION GER-B Collets. *checked at the cutting tool at a distance of 3 x D (max. 50 mm) 3 x D Vibration Possible vibration during the application is absorbed by the collets Unmistakable Due to the unique design of the FAHRION HPCClamping Nut with trapezoidal thread and double- length guide CENTRO P is ideal for High Performance Cutting. FAHRION CENTRO P Standard Collet Chuck Flexible All Chuck bodies features the largest Possible clearance and an extended range Of length adjustment so that tools can be Inserted in the optimum position. Benefits: low vibration best surface results extended tool life Stable CENTRO P provides evenly disturbed Clamping forces over the gripped area of the cutting tool shank. Reduced redial forces Result in perfect milling surfaces. FAHRION CENTRO P Collet Chuck system with flat shoulder Hydraulic Chuck Perfect clamping (recommended for HPC) Reduced clamping force Also available in Eco Series

40 TOOL HOLDERS MONOFORCE: Power Milling Chucks m KIT K01 KIT K01 KIT K01 MONOforce 12 MONOforce 20 MONOforce 32 1 MONOforce 12 1 MONOforce 20 1 MONOforce 32 1 RC RC RC RC RC RC RC RC RC RC RC RC CHV 28 1 RC RC Available in KIT Forms also 1 CHV 50 1 RC RC CHV 75 Force chuck a suitable for heavy duty milling Milling application The Ultra High tightening power is guaranteed By the reduced allowances. The concentricity precision is always below 5 microns at 3*D. The run out between arbor & tool seat is less than 2microns. Clamping 800Nm for Ø 1300 Nm for Ø 32 Balanceable Force allows to obtain the best from modern machine tool: the spindle's life lengthens and the machined surface s quality really improves. DIN HSK... DIN ISO... MAS 403 BT... Accessories:Straight Sleeve Collets Collapsibility 20 μm FORCE (d2) REF. CODE d1 L 12 RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC

41 TOOL HOLDERS MONO d: Ultra Precision Monoblock Holders MONOd' is a new line of monoblock toolholders by D'Andrea, which has been designed in addition to the world renowned Modulhard' Andrea and Toprun toolholder systems. Features: AT3 AT3 A RUN-OUT A G 6.3 x RPM PF COOLANT Range availabe in all shonk ISO/BT/CAT/HSK... Type Size ER COLLET Holders ER 16 ER 20 ER 25 ER 32 ER 40 Facemill Holders Dia 16 Dia 22 Dia 27 Dia 32 Dia 40 Dia 60 Weldon Holders Dia 6 Dia 8 Dia 10 Dia 12 Dia 14 Dia 16 Dia 18 Dia 20 Dia 25 Dia 32 Dia 40 Morse Taper Holders MT 2 MT 3 MT 4 Tapping Holders M3-12 M8-20 M14-33

42 TOOL HOLDERS HIGH PRECISION TOOL HOLDERS EROGLU MAKINA,one of the leading manufactures of precision tools in Europe was founded before 3 Decades in Turkey to start a production according to European standard Gmbh Europe. In 2002 "Eroglu" brand name is registered in the European community and in 2003 acquired Quality Certificate according to DIN EN ISO and EN ISO It is exported at present into 40 countries and constant expansion of the sales network is done. Holders are available as DIN 2080, DIN 69871, MAS 403, HSK 32, 40, in all sizes. Salient Features: Material - Case hardened steel, tensile strength in the core min Balancing: Standard are available at G 6.3 & G ,000 RPM 950 N/ square mm. Construction: Available in AD & AD/B version Execution: Case hardened HRC 60-2 (HV ) Available in standard DIN2080, DIN 69871(ISO), MAS 403 BT, Depth of case 0.8 mm ± 0.2 mm. DIN HSK (all form). Accuracy: Cone angle AT3 according DIN 2080 Other ranges of products are NC drill chucks, precision milling Surface roughness of cone max mm chucks, shrink fit holders, hydro grip and DIN VDI holders. Adjustable Tool Holder Micro-mec ARF-high precisely The adjustable chuck ARF is the most optimised tool to increase the quality and productivity of reaming, drilling or milling process. By using the adjustable chuck ARF the runout of a cutting tool can be adjusted to nearly zero µm. Caused by highest concentricity the machining of smallest tolerances and better surface qualities is possible. The tool life is considerably increased. The chuck itself is a collet chuck with standardized ER collets. In addition to that the adjusting mechanism can be combined with all common standard chucks according to the customers request. For series machining the adjustment can be proceeded directly in the machine tool. Automatically changeable holders with chuck tools can be prepared outside the machine in a presetting device. Adjust the positioned adjustment screw by a hex wrench until the display is the half of the total range (runout nearly zero) Tighten the remaining three screws and if necessary balance the over- compensation with two opposite screws and at a time (adjustment in opposite direction) If necessary repeat the adjustment procedure Adjustment range : max 50 µm at A=100mm (compensation of 100 µm runout The adjustment of the runout is taken by following steps: Turn the ARF with the chuck tool in the spindle by hand and determine the runout range with a dial gauge (proceed accordingly in a presetting device) Turn the ARF in the position of the maximum runout (dead centre) and bring any adjustment screw in this orientation too by turning the adjustment ring Polygonal coupling: Available in EPS 32, 40, 50, 63, 80, 100 EROGLU

43 TOOL HOLDERS Hydraulic Chuck EROGLU Hydraulic chuck for automatic tool change with axial adjustment of length for metal and wood processing machines with rotating cutting tools. Technical Data Hydraulic chucks are produced to DIN ; If used properly you achieve highest accuracy of cyclic running and repeatability and high transerable torques. The chucks are easy to use and maintenance free. Using reducing sleeves you achieve a high degree of diameter flexibility. Tensile strength of material: N/mm2 Hardness HRc Maximum revolution rpm (observe the rpm limits of the interface, balancing recommended) Best operating temperature on request, not higher than 80 Maximum coolant pressure 80 bar Range of adjustment of length 10mm Clamping Min. Clamping Safe transferable Diameter Depth torque 6 28mm 20Nm 8 28mm 30Nm 10 33mm 50Nm 12 38mm 85Nm 14 38mm 110Nm 16 41mm 180Nm 18 41mm 240Nm 20 43mm 310Nm 25 49mm 420Nm 32 53mm 650Nm M/s S. P. V, Spintec has been manufacturing hydro gripping chucks for the Automotive, Aerospace and Tool room Industry. These chucks have run out accuracy of 3 microns at 3 times the diameter, and are balanced to 10,000 RPM as standard. SPV manufactures a whole range of Hydro chucks including Pencil chucks with long approach and long length chucks for the automobile industry. These chucks are available in DIN, MAS, BT, HSIK & CAT standard & in diameter from 6-32 mm and collets available from 3 mm - 25 mm There are special chucks for long lengths which are built on the modular principle. Quick set mechanism available optionally for length setting of cutters. Extended chuck HCFL, HCFL+ Short standard chuck HCF, HCF+ Pin chuck HCP+ Tapered chuck HCPK+ Extra short chuck HCK+

44 TOOL HOLDERS VDI HOLDERS FOR TURNING CENTER EROGLU These are available in different sizes of VDI ranging from 25 ~ 60 mm. Holders are available as double boring bar, right/left, ER collet chucks, Toolholder with multiple seats, Holder for indexable drills, Toolholder bushing, Adapter for morse taper, Tool clamping fixture, etc. Toolholders are also available as kits for new machines as startup package. TECHNICAL FEATURES: All tool holders manufactured according to DIN Cylindrical shank s tolerance according to the class IT6 (H6) The norm DIN permits a run out error of 0,02 for DIN 6499 and DIN 6388 collet chucks Manufactured with casehardening steel with hardness HRC 58+-2, strength N/mm2 Internal diameters, shank and toothing are completely grinding finished Radial Holder, RH Radial Holder, LH Boring Bar Holder Boring Bar Holder Axial Holder, RH Axial Holder, LH Collet Holder Drill Chuck Tapping Holder Double Boring Bar Holder Toolholder with Multiple Seats VDI Adjustable, Stop Bar VDI Locking Fixture Toolholder Sleeves Straight Sleeves Bar Puller Special Toolholders for Mori Seiki, Nakamura, Okuma machines etc. are also manufactured.

45 TOOL HOLDERS EROGLU CNC DRILL CHUCKS Available in BT, ISO, HSK, Range 0-8, 1-13& 3-16mm Available in BT, ISO, HSK, EPS Range 0-8, 1-13& 3-16mm BABY COLLET CHUCKS (STRAIGHT SHANK) ITEM NO. TYPE (ØD1-ER-L1) L Ø D ST16-ER11M ST16-ER11M ST20-ER16M ST20-ER16M ITEM NO. TYPE (ØD1-ER-L1) L Ø D ST20-ER16M ST20-ER20M ST20-ER20M ST20-ER20M Test Arbors Order No. Taper A D BT BT BT SK SK SK A HSK A A HSK A A HSK A

46 TOOL HOLDERS Ultra Precision Collets ER.. DIN 6499-B 0.01 mm mm REF. d D 1 D 2 L ER ~ ER ~ ER 20 1 ~ ER 25 1 ~ ER 32 2 ~ ER 40 3 ~ RANG EER11 ER16 ER20 ER25 ER32 ER SET ER REF. Ø CODE SET ER11/ ~ SET ER16/ ~ SET ER20/12 1 ~ SET ER25/15 1 ~ SET ER32/18 2 ~ SET ER40/23 3 ~

47 TOOL HOLDERS ER Spring Collet System (DIN 6499) ER 8 UNIT:mm Item No. D Clamping Range ER 16 UNIT:mm Item No. D Clamping Range DIN6499 Type ER11 ER16 ER20 ER25 ER32 ER40 Europe Ref No 4008E 426E 428E 430E 470E 472E ER 11 UNIT:mm Item No. D Clamping Range ER 20 UNIT:mm Item No. D Clamping Range ØA 30 D 8 ER 32 UNIT:mm Item No. D Clamping Range ER 50 UNIT:mm Item No. D Clamping Range L ØD ER 25 UNIT:mm Item No. D Clamping Range ER 40 UNIT:mm Item No. D Clamping Range TYPE A B L D STD PRECISION TYPE A B L D STD PRECISION ER ER ER ER ER ER ER ER

48 WORK HOLDING SYSTEM 53 PCS CLAMPING KITS ITEM NO. TABLE SLOT STUD SIZE M M M M M M M M TOOL ROOM VICES & EQUIPMENT High Precision Stabilized Stainless Steel or Inox Equipment for toolroom & EDM applications HYDRAULIC VISE Features High tensile & tempered cast iron. Flame hardened bed. Well designed hydraulic booster provides steady clamping force against shocks and vibration during operation 3 steps clamping range for large opening ITEM Jaw Jaw Jaw Clamping Weight No. Width Opening Depth Force (kgs) Plain (kgs) HYDRAULIC WISE HYDRAULIC POWER ANGLE VISE Features: High tensile & tempered cast iron. Flame hardened bed. Well designed hydraulic booster provides steady clamping force against shocks and vibration during operation. 3 steps clamping range for large opening. O O Tilting angles from 0-50 ITEM Jaw Jaw Jaw Clamping Weight No. Width Opening Depth Force (kgs) Plain (kgs) HYDRAULIC POWER ANGLE WISE

49 WORK HOLDING SYSTEM MECHANICAL / HYDROMEC VICES These are Hydromechanical Vices with clamping force of 8000 dan, the clamping force can be adjustable depending on the type of work piece Hydromec vices are available as Horizontal & Vertical type mounts. These are also available as multiple units for series production. These vices are suitable for machining centers and conventional milling machines. Mechanical vices with high clamping forces are also available. O Compact hydraulic vises W/90 driving unit COMPACT NEW MODEL JAW OPENING MAX. PRESSURE CHV-100V mm 4000 CHV-130V mm 5000 CHV-160V mm 6500 CHV-200V mm 8000 SCROLL CHUCKS 3 JAW 4 JAW CHUCK TYPE VISE 6 & 8 JAW SUB TABLES & JIG BLOCKS Features Both ground & paralleled within / 500mm. Material : FCD 60 ductile iron (high tensile casting), tempered SM SERIES SH SERIES Features Material: FCD 60 ductile iron. Heat treatment annealing One piece casting of bed and column. T-SLOTS, 4-FACE TAPPED HOLES, 4-FACE

50 WORK HOLDING SYSTEM MAGNETIC PRODUCTS Permanent Magnetic Lifter with patented test position Safety Factor 3 An Advanced Manufacturing Process The NICKIFT lifters are designed with spring loaded lever which acts as a safety device during magnetisation & demagnetisation. It prevents any possible accidental deactivation. The magnetization process is done by a unique, high powered unit with lifter totally assembled ensuring a perfect balance of magnetic circuit. The result is a line of compact, sturdy reliable, maintenance free and low weight, powerful lifters. A range of 6 models available with lifting capacity from 250 kg to 5000 kg. NICKIFT 250 NICKIFT 500 NICKIFT 1000 NICKIFT 2000 NICKIFT 3000 NICKIFT 5000 Force (Kg) Performance curves with changing load thickness (plate) Thickness (mm) NICKIFT 5000 NICKIFT 3000 NICKIFT 2000 NICKIFT 1000 NICKIFT 500 NICKIFT 250 Safe & Concentrated Power High energy permanent magnets ensure great concentrated and constant power with no power supply from mains. The 3:1 safety factor of recommended load to safe load ensures optimal working conditions with substantial operating air gaps. The high magnetic strength of NICKIFT is shown by the strong resistance to operate the handle when load conditions are not perfect. Load Characteristics Type Model Load Thickness Length of load max kg min mm max mm NICKIFT NICKIFT NICKIFT NICKIFT NICKIFT Plate NICKIFT Model Load Max Min thickness Max Dia round kg round mm round mm NICKIFT NICKIFT NICKIFT NICKIFT NICKIFT Round NICKIFT Dimensional Characteristics MODEL FOS Length Width Height U groove Self Weight NICKIFT x 50 8 kgs NICKIFT x kgs NICKIFT x kgs NICKIFT x kgs NICKIFT x kgs NICKIFT x kgs NICKIFT

51 WORK HOLDING SYSTEM MAGNETIC PRODUCTS Electro Permanent Magnetic Chuck Features : Square pole size 50 X 50 Magnetic force higher than 350kg per pole Electro permanent technology with no deformation owing to the rise of the temprature Minimum mechanical deformation with solid one piece housing Disortion free clamping with mobile pole extension Without stray magnetic fields and no magetization of the tool workpeice larger than the table size are machinable. Unbelievable Power With several years of extensive ground work and understanding the customers need for Quick clamping of the workpiece, Nickunj Group has launched the new era of Clamping solution: TM NICKIFT '- Electro Permanent Magnetic Chucks E PERMAG Series. TM 'NICKIFT '- Electro Permanent Magnetic Chuck is the right solution for quick clamping of Ferro magnetic work piece on milling centers, CNC M/c' s, VTL, Grinding & EDM application. Electric power is only used for a few seconds in the Magnetization & Demagnetization stage. During the machining cycle the job is held exclusively by the force of the High magnitude permanents magnets for an indefinite time. The force is distributed uniformly over the entire contact surface without compressing or deforming the workpiece, which remains completely free for all the machining operations in a single set up. The Models available are as per side given table: Standard Supply Includes : Electro Permanent Magnetic Chuck with Bayonet Connectors. Standard 3m length to connect magnet to the controller. NICKIFT E Permag 50 comes with 50mm pole size useful for small & medium sized components. Code No. W x L x T (mm) No. of Poles x 300 x x 1000 x x 250 x x 300 x x 350 x x 400 x x 600 x x 800 x x 900 x x 1000 x x 1500 x x 300 x x 350 x x 400 x x 600 x x 800 x x 900 x x 1000 x x 1500 x x 600 x x 1000 x x 1200 x x 400 x x 600 x x 800 x x 900 x x 1000 x x 1200 x x 1500 x x 400 x x 600 x x 800 x x 900 x x 1000 x x 1500 x x 600 x x 800 x x 900 x x 1000 x x 1200 x x 1000 x x 1200 x x 800 x x 1000 x x 1100 x x 1200 x Other sizes available on request E Permag 75 comes with 75mm pole size useful for medium & large sized components. Code No. W x L x T (mm) No. of Poles x 400 x x 600 x x 800 x x 1000 x x 400 x x 600 x x 800 x x 1000 x x 400 x x 600 x x 800 x x 1000 x x 400 x x 500 x x 600 x x 800 x x 1000 x x 600 x x 700 x x 800 x x 1000 x x 1200 x x 800 x x1000 x Other sizes available on request Extra Accessories : Part Name Code No Size Fix Pole Extension For 50mm pole x 47 Mobile pole Extension for 50mm pole size x 47 Fix Pole Extension For 75mm pole x 70 Mobile pole Extension for 75mm pole size x 70