Index U-CENTER U-CENTER. GENERAL FEATURES p U-DRIVE p ASSEMBLY p SIZES p CHIP REMOVAL CAPACITY p SUPPLY p.
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1 Index NC heads for facing, boring, threading and radiusing for machining centres NC heads for facing, boring, threading and radiusing for machining centres GENERL FETURES p. - U-RIVE p. SSEMBLY p. SIZES p. CIP REMOVL CPCITY p. 5 SUPPLY p. TOOLOLERS N ES p. TECNICL T p. 8-9
2 General features General features CNC X Y Z W U o + 5 boring and facing heads are designed for use on machines with automatic tool change, thus essentially on machining centres. The forward movement of the toolholder slide and the tool position, even during rotation, is controlled by a U-RIVE motor drive unit. This unit is managed directly by an axis, known as U, of the machining centre numerical control. machining centre set up in this way allows to carry out a series of different tooling procedures such as inner and outer turning, cutting grooves, tapered bores (even variable), concave and convex spokes, cylindrical and tapered threading, phonographic spirals, etc.. Power take-off. Servomotor. Transducer. Limit microswitches 5. rbor. head COMPONENTS. Stationary body. Rotating body. Tool slide. Interchangeable arbor 5. Counterweights. Toolholders with interchangeable head. Coolant outlets 8. Power take-off ; locking-release system ensures that the rotating body is secured to the fixed body when the is automatically removed from the spindle of the machining centre and placed in the tool magazine. BLNCING heads are designed with two counterweights (5) for automatic balancing, which move in the opposite direction to the slide () to allow to work at a high RPM without noticeable sways. The balanced heads are especially suited for precision tooling and to create diameters that require high rotation speed. 8 5 KINEMTIC SYSTEM OF TE The kinematic system of all S is made up of a differential unit where one revolution of the power takeoff corresponds to one.5 mm radial shift of the slide. The maximum allowed rate of RPM at power take-off corresponds to a slide forwardspeed of 5 mm/min. The rated torque necessary for power take-off is Nm. Between the servo-motor mounted in the U-RIVE unit and the toolholder slide of the is a radial reversal play of approximately.5 mm, thus in order to be precise positioning must take place in a single direction, and be included during programming.
3 U-RIVE ssembly fig. The U-RIVE unit has to be properly mounted on the machine s headstock to allow for a safe engagement with the head (fig.). The U-RIVE unit contains the U axis servomotor (), a transducer (), the end of stroke (), zero reference proximity switches and the drive system to the head. The U-RIVE can take different patterns according to the application on the machining centre; the most common are: angle (fig.) or in line (fig.5) SSEMBLY The manufacture and installation of the U-RIVE must observe the measurements and tolerances indicated on the drawings. ata. Spacer to adapt the U-RIVE according to the measurement (X+.5) mm. Preload spring (max load N). ir intake for cleaning the power take-off. Wedge clutch axial stroke from to mm 5. Spring (max load 5 N). Rotation lock disengage stroke. Lock-release lever 8. Reference peg 9. Positioning ring max RPM (X +.5) ± X istance between the taper reference line and the surface of the head. eight of the power take-off.5-5 U-RIVE Ø Ø 5 ±.5 Ø Ø +. fig. fig. 5
4 Sizes Chip removal capacity Ø 5 C Ø B C. R E +. prof F I ±. ±. Ø Ø M L L 5 Ø -. Ø 8 Ø N ± O P 9 R (5) 5 X G Q Ø S T 5 ±. 9.5 ±.5 +. Ø U These parameters are indicative for normal working conditions on steel with a hardness of - B, positive insert and cutting speed of m/min. L mm 5 5 L /B -/B 5 5 8/B - /B mm /B /B - 8/B - /B Chip section in mm /B.5.5 /B.85. 8/B /B.5 T UC B UC B UC 8 B UC B Ø mm 5 5 ØB mm 5 C mm mm E mm F mm 5 5 G (da N) mm 5 5 I mm L mm 5.5 T. Maximum overall dimensions of balancing weights. Measurements for hollows. Rotation lock disengage stroke. Coolant intake 5. Coolant outlet. Centre of gravity L 5 5 mm /B /B - 8/B - /B 5 5 M mm n M 5x n 8 M 5x n M x n M x ØN mm O mm P mm Q mm R mm.5 ØS mm 8 T mm ØU mm 8 8 Xmm L mm 5 5 /B -/B 5 5 8/B - /B Chip section in mm /B.5 /B.5 8/B /B.5...5
5 Supply Toolholders and heads K P P REF. K UC /B K UC /B K UC 8/B K UC /B CO UC - /B UC 8 - /B REF. CO. P P P 5 P 5 consisting of: P P P P T L T R REF. K UC /B K UC /B K UC 8/B K UC /B CO UC - /B UC 8 - /B REF. CO. S L P P 5 5 P 5 5 P K L S P P RBORS T L T R T L T R F To order the arbor, it is necessary to draw-up the form on p. 8 REF. UC /B UC /B UC 8/B UC /B ISO 5 / 5 ISO 5 / 5 ISO 5 / 5 ISO 5 / 5 UC - /B UC 8 - /B REF. CO. F T L 9 T R 9 T L 9 T R 9 8
6 Technical data Technical data G Ø C P I K F E Ø L Ø Ø B Ø P P P Ø max 8 TECNICL T UC B UC B UC 8 B UC B mm inch K mm inch I mm inch L mm inch Tool slide trasverse mm inch Feed mm/min. inch/min Rapid motion mm/min. inch/min Maximum speed RPM RPM 8 8 Torque Nm lb ft Max. torque on take-off shaft Nm lb ft Radial force dan pound Unidirec. repeatability accuracy RP mm inch Weight with shank Kg pound Ø mm inch To order the supplied with arbor () it is necessary to enclose a filled copy of the following design, or the application layout. REQUESTE T mod.: Type of arbor () MCINING CENTRE Trademark: Model: Spindle: Max. tool weight Ø B mm inch Ø C mm inch Ø mm inch E mm inch F mm inch G mm inch Boring accuracy Facing accuracy on tot. slide stroke mm inch Max. chip removal on C steel Facing mm inch Boring mm inch Roughness Ra µin....
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