INDUSTRIAL DISTRIBUTOR CATALOG

Transcription

1 INDUSTRIAL DISTRIBUTOR CATALOG 20 Thompson Road, East Windsor, CT Fax 1

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3 TABLE OF CONTENTS KOMA Corporate Information... 4 Tool Presetters (NEW!) Tool Presetter Selection Form... 7 Elbo Controlli Corporate Information... 8 LARTH - Basic Measurement, Bench Model SETHY - Measurement & Inspection, Bench Model HATHOR - Enhanced Measurement & Inspection, Floor Model ANKH - Large Capacity, Measurement & Inspection, Floor Model KHYAN - Advanced Measurement & Inspection, Floor Model AMON RA - Large Capacity, Measurement & Inspection, Floor Model Angle Heads Angle Head Selection Form Alberti Corporate Information Control Series - Designed for Automatic Tool Changers Modular Series - Flanged Mounted to the Spindle of Traditional Machine Tools P Series - Large Modular Heads, Flanged Mounted to the Spindle of Traditional Machine Tools Angle Head Performance Angle Head Accessories Angle Head Technical Details Slimline - Designed for Machining Parts with Limited Access and Demanding Complexity Turbodrill Air Tools -Compact, Ultra High Speed Air Driven Tools for VMCs Turboflex Air Tools - High Speed Air Driven Tools for Automatic Tool Changers Romai Corporate Information NXT Generation Specialty Angle Heads Live TooLS Live Tool Selection Form Alberti Live Tools Alberti for DMG/Mori Seiki Alberti for DMG/Mori Seiki with SmartChange - Quick Change Tooling System Alberti for Mazak Alberti for Nakamura-Tome Alberti for Nakamura-Tome with SmartChange - Quick Change Tooling System Alberti for Okuma Alberti for Okuma with SmartChange - Quick Change Tooling System Alberti for Sauter Alberti for Takisawa Romai Specialty Live Tools SWISS TOOLS Alberti Tornos Swiss Tools INDEXERS Tsudakoma Corporate Information RZ-Series - Compact Design for Precision Machining PRODUCT SELECTION FORMS PAGE 3

4 KOMA PRECISION CORPORATE INFORMATION KOMA PRECISION, Inc. corporate facility located in East Windsor, CT. William T. Meo, Jr.: President Barry J. Agosti: Vice President Inside Sales Manager: Frank Cerrito Inside Sales: David Blais Inside Sales: Andrew Esposito Purchasing/Parts Manager: Jeff Rubacha Production Services Manager: Jim Miller Service Manager: Bill Atkins Marketing Manager: Mary Buffum Marketing Associate: Shelley Pizzoferrato Regional Sales Managers Northeast Regional Sales Manager: John Arnestad Midwest Regional Sales Manager: David Meo Southeast Regional Sales Manager: Ken Irish Western Regional Sales Manager: Gary Agosti OEM Sales Manager: Hiro Ichikawa Engineering Manager: Joe Halik 4

5 KOMA PRECISION CORPORATE INFORMATION KOMA Precision distributes the FINEST the world has to offer IN MACHINE TOOL PRODUCTIVITY INNOVATION. For thirty years KOMA Precision has been the foremost source for the finest the world has to offer in machine tool Productivity Innovation. With over 30,000 rotary table installations, KOMA is the largest distributor of Tsudakoma NC rotary tables and indexers in the world. With over 12,000 angle heads and live tools installed, KOMA is the world s largest supplier for Alberti - the originator and the foremost innovator of productivity tooling. Our 25,000 sq. ft. facility features a completely equipped machine shop, state of the art inspection equipment, a product demonstration showroom, and a multi-million dollar new product and spare parts inventory. NEW! ELBO CONTROLLI s.r.l. tool presetters are sold and supported in North America by KOMA PRECISION, Inc. s established network. ELBO CONTROLLI s.r.l. is a leading provider of tool presetters to a world list of manufacturers. From basic tool measurement, inspection and label printing to high end network integration, geometric scanning and tool DXF profile acquistion, ELBO CONTROLLI s.r.l. has innovative solutions to meet and exceed all your needs. 5

6 ELBO CONTROLLI: TOOL PRESETTERS TOOL PRESETTERS 6

7 TOOL PRESETTER SELECTION FORM Customer Information Company: Contact: Address: Phone: Details of Tooling to be Measured Spindle Tapers: (Ex.: CAT, BT, HSK, Capto, KM, VDI) Maximum Tool Length: Maximum Tool Diameter: Maximum Tool Weight: Tool Types (See below): Examples of single lenth tools: drill, tap, single point boring bar, reamer Examples of multi-insert tools: end mill, face mill, C bore, multi-insert boring bar, special profile tools Tool Presetter models based on above criteria: Selecting the Correct Tool Presetter Model Does the customer currently use Presetters? If yes, what brand: Purpose for purchasing a Tool Presetter: (Ex.: Increase productivity, solve work piece accuracy problems, eliminate operator errors, etc.) How does the customer currently measure tool lengths? How many CNC machines does the customer have and what type? Verticals: Horizontals: Turning Centers: Other: How many CNC machines will the presetter service? Ex.: Tool Room unit for all their CNC machines or used in a machining cell on shop floor) Does the customer need tool clamping in the spindle? (Tool clamping simulates the drawbar force on a machining center and the Z axis measurements will be more accurate) (Models with Tool Clamping: Hathor, Khyan, Ankh or Amon Ra) Any special requirements for the tool presetter: (Example: Measure angle heads) NOTE: The Khyan is available with dual cameras for cutter grinder inspection of tools Tool Presetter models based on above criteria: How Will the Presetter Be Used (To Determine Presetter Software Requirements) Measure length & diameter and print label: (Capable on all models, optional printer required) Does the customer need Tool Inspection also? (Possible on all models except Larth) Generate and maintain tool lists by CNC machine and by work piece? (See note below) Generate CNC program to download the offset values to the CNC machine? (See note below) Does the customer need the ability to upload / download DXF files? (Possible with Khyan & Amon Ra) Does the customer measure multi-insert cutters for length & diameter run-out? Does the customer need to generate a report on the results of the tool measurement? Does the customer use or interested in Balluff ID Chips? (Possible with Khyan & Amon Ra) *NOTE: Larth - Optional DPP software and PC required Sethy, Hathor & Ankh - PC required for ToolingUp software provide with presetter Khyan & Amon Ra - Internal PC with Q software included (with Wi-Fi) Elbo Controlli Tool Presetter Measuring Range Presetter Model Maximum Tool Weight Measuring Range Measuring Range Measuring Range X Axis (Radius) X Axis (Diameter) Z Axis Larth 30Kg; 66lbs 130mm; mm; mm; Sethy 110Kg; 240lbs Hathor 135Kg; 297lbs 200mm; mm; mm; Khyan 145Kg; 319lbs Ankh 290Kg; 638lbs 600mm; (std) 300mm; mm; 23.6 Amon Ra 300Kg; 660lbs 800mm; (opt) 7 TOOL PRESETTERS

8 ELBO CONTROLLI: TOOL PRESETTERS ELBO CONTROLLI TOOL PRESETTERS 8

9 ELBO CONTRILLI CORPORATE ELBO CONTROLLI TOOL PRESETTERS ELBO CONTROLLI s.r.l. corporate facility located in Meda (MB), Italy. ELBO CONTROLLI s.r.l. is a leading provider of tool presetters to a world list of manufacturers. From basic tool measurement, inspection and label printing to high end network integration, geometric scanning and tool DXF profile acquistion, ELBO CONTROLLI s.r.l. has innovative solutions to meet and exceed all your needs. ELBO CONTROLLI s.r.l. dedication and focus on the world market has resulted in a vertically integrated company with complete design, development, production, and marketing capabilities for its family of tool presetters. These market focused efforts have resulted in innovative machine tool products that are being used in all parts of the world. Manufactured in Italy, ELBO CONTROLLI s.r.l. products are sold and supported exclusively in North America by KOMA PRECISION, Inc. s established network. 9

10 ELBO CONTROLLI LARTH ELBO CONTROLLI TOOL PRESETTERS Easy to use Elbo Controlli proprietary high resolution vision system Integrated LCD touchscreen / vision screen for quick and easy operation Full screen auto targeting Can store up to 9 different NC machine specifications and 81 tool sets Label printer (optional) 10 Tool Presetter Selection Form p.7

11 ELBO CONTROLLI LARTH ELBO CONTROLLI TOOL PRESETTERS ERGONOMICALLY DESIGNED CONTROLs Ergonomically designed micrometric hand wheels for X and Z axes allows for precise and smooth fixed-target and auto adjustments. The operator can move the axis simultaneously or independently. SPINDLE HOLDER OPTIONS Fixed or interchangeable rotating spindle holder available. VERSIONS -ISO / BT 40, 50 / HSK / CAPTO / VDI Interchangeable Rotating Spindle -ISO 40, 50 Fixed Rotating Spindle Holder & Adapters Available. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. This solid base construction, together with Elbo Controlli s excellence in manufacturing, all but eliminates the need for re-alignments and guarantees proper functioning over the life of the unit. LARTH CONSTRUCTION Bench Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions 512mm L x 406mm D x 827mm H Weight 45 Kg / 99 lbs AXIS MOVEMENT X Axis (Radial) = 130mm / 5.188in Z Axis = 360mm / 14.17in Resolution X & Z Axis - 1 µm Manual Rapid & Fine Adjustment Movement (Zero Backlash) SPINDLE Fixed or Interchangeable Rotating Spindles ISO / HSK / CAPTO / VDI / Interchangeable Rotating Spindles Available ISO 40, 50 Fixed Rotating Spindle Holder & Adapters Available Manual Mechanical Brake Concentricity - 4 µm Maximum Tool Weight 30kg / 66 lbs. OPERATING SYSTEM 5.7 Color LCD Touchscreen Display / Operator Interface / 640 x 480 Resolution RISC 32 Bit Processor Data Storage on Flash Connectivity - USB / RS-232 Printer Support (optional) Capable of Storing 9 Different Machine Specifications Capable of Storing 81 Different Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes VISION SYSTEM Telecentric Lens / C-MOS Image Sensor with 0.001mm resolution / 20x Magnification DPP SOFTWARE (Optional) Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management PROPRIETARY VISION SYSTEM High resolution camera system utilizing Elbo Controlli s realized technology. The telecentric lens with C-MOS sensor produce the most accurate lighting system available. Integrated LCD touchscreen / vision screen for quick and easy operation. Optional Data Post Processing Software (DPP) optional User friendly and flexible software for applications that require precision measurement. DPP software allows you to upgrade the BIOS, manage tool tables and set machine tool origins, to create files to send to the NC Controller. 11

12 ELBO CONTROLLI SETHY ELBO CONTROLLI TOOL PRESETTERS Measurements & inspections Elbo Controlli proprietary high resolution vision system Elbo Controlli designed optical scales and slideways guarantees the highest degree of accuracy Can store up to 9,999 different NC machine specifications and 1 million tool sets TOOLINGUP Software Tool Data Management Software for precision measuring, tool inspection, tool data management and networked communication 12 Tool Presetter Selection Form p.7

13 ELBO CONTROLLI SETHY MANUAL AXES MOVEMENT Axis un-clamping by means of a single pneumatic control system. Approach speed controlled via TOOLINGUP Software: 2 mm/sec. ERGONOMICALLY DESIGNED CONTROLs Ergonomically designed micrometric hand wheels for X and Z axes allows for precise and smooth fixed-target and auto adjustments. The operator can move the axis simultaneously or independently. PRECISION SPINDLE SYSTEM All Elbo Controlli precision spindle systems are fully interchangeable. The one-piece cartridge eliminates the need for adapters and the errors associated with their use. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. This solid base construction, together with Elbo Controlli s excellence in manufacturing, all but eliminates the need for re-alignments and guarantees proper functioning over the life of the unit. SETHY CONSTRUCTION Bench Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions 894mm L x 540mm D x 1030 mm H Weight 110 Kg / 242 lbs AXIS MOVEMENT X Axis (Radial) = 200mm / in Z Axis = 500mm / in Resolution X & Z Axis - 1 µm Elbo Controlli Position Feedback Linear Scales Optical Glass - Slide 371 Preloaded P / H Class Linear Motion Guideway Z Axis Constant Load Spiral Spring Counterbalance System Double Pneumatic Axis Clamping Manual Rapid & Fine Adjustment Movement (Zero Backlash) SPINDLE Interchangeable ISO40 or 50 for Different Tapers Optional Interchangeable Holders Available - HSK, VDI, Capto Manual Mechanical Brakes Concentricity - 4µm Maximum Tool Weight 40kg / 88 lbs. OPERATING SYSTEM 5.7 Color LCD Touchscreen Operator Interface FLASH 32 Bit Processor 256MB SD Card Connectivity - (2) RS-232 Printer / PC Linux Printer Support Capable of Storing 9,999 Different Machine Specifications Capable of Storing 1M Different Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes Measure - Analog & Digital Visualization Measure - Tool Profile Photograph - Difference Between Cutting Edges Measured Immediately Inspection - 4 Color Tool Inspection VISION SYSTEM Telecentric Lens for Accurate Dimensional Measurements / C-MOS Image Sensor with 0.001mm resolution Diascopic Illuminator for Greater Contrast and Enhanced Clarity for Geometrical Profiling when Measuring Episcopic Illuminator to Best Expose Tool Surfaces for Inspection 5.7 Color LCD Display Screen / 20x Magnification TOOLINGUP SOFTWARE Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management RFID Tool Detection Designed for Systems Like Balluff, etc. SLIDEWAYS / OPTICAL SCALES Elbo Controlli designed optical scales incorporated with a double rail system for the X axis movement with 3 double recirculating ball bearing sliding block grant the highest degree of accuracy. Both X & Z axes have a resolution of 1 µm. PROPRIETARY VISION SYSTEM High resolution camera system utilizing Elbo Controlli s realized technology. The double lit, variable LED arrangement in combination with a C-MOS sensor and telecentric lens produces the most accurate lighting system available. USER FRIENDLY INTERFACE LCD touch panel display coupled with LINUX based software for a quick and easy operation. TOOLINGUP Tool Data Management Software An intuitive, flexible and powerful software for applications that require precision measuring, tool inspection, tool data management and networked communication. ELBO CONTROLLI TOOL PRESETTERS 13

14 ELBO CONTROLLI HATHOR ELBO CONTROLLI TOOL PRESETTERS Enhanced measurements & inspections Precision spindle system fully interchangeable, one piece cartridge eliminates the need for adapters and the errors associated with their use Automatic tool clamping Elbo Controlli proprietary high resolution vision system Elbo Controlli designed optical scales and slideways guarantees the highest degree of accuracy Can store up to 9,999 different NC machine specifications and 1 million tool sets TOOLINGUP Software Tool data management software for precision measuring, tool inspection, tool data management and communication 14 Tool Presetter Selection Form p.7

15 ELBO CONTROLLI HATHOR MANUAL AXES MOVEMENT Axis un-clamping by means of a single pneumatic control system. Approach speed controlled via TOOLINGUP Software: 2 mm/sec. ERGONOMICALLY DESIGNED CONTROLs Ergonomically designed micrometric hand wheels for X and Z axes allows for precise and smooth fixed-target and auto adjustments. The operator can move the axis simultaneously or independently. PRECISION SPINDLE SYSTEM All Elbo Controlli precision spindle systems are fully interchangeable. The one-piece cartridge eliminates the need for adapters and the errors associated with their use. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. This solid base construction, together with Elbo Controlli s excellence in manufacturing, all but eliminates the need for re-alignments and guarantees proper functioning over the life of the unit. HATHOR CONSTRUCTION Floor Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions 1,000mm L x 588mm D x 1,730mm H Weight 135 Kg / 297 lbs AXIS MOVEMENT X Axis (Radial) = 200mm / in Z Axis = 500mm / in Resolution X & Z Axis - 1 µm Elbo Controlli Position Feedback Linear Scales Optical Glass - Slide 371 Preloaded P / H Class Linear Motion Guideway Z Axis Constant Load Spiral Spring Counterbalance Double Pneumatic Axis Clamping Manual Rapid & Fine Adjustment Movement (Zero Backlash) SPINDLE Interchangeable ISO40 or 50 for Different Tapers Optional Interchangeable Holders Available - HSK, VDI, Capto Pneumatic Mechanical Brakes with Radial Compensation of Clamping Force Concentricity - 2µm Maximum Tool Weight 40kg / 88 lbs. Tool Clamping - Automatic Pull-Stud Recognition OPERATING SYSTEM 5.7 Color LCD Touchscreen Operator Interface FLASH 32 Bit Processor 256MB SD Card, / RS232 for BIOS Update Connectivity - (2) RS-232 Printer / PC Linux Printer Support Capable of Storing 9,999 Different Machine Specifications Capable of Storing 1M Different Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes Measure - Analog & Digital Visualization Measure - Tool Profile Photograph - Difference Between Cutting Edges Measured Immediately Inspection - 4 Color Tool Inspection VISION SYSTEM Telecentric Lens for Accurate Dimensional Measurements / C-MOS Image Sensor with 0.001mm resolution Diascopic Illuminator for Greater Contrast and Enhanced Clarity for Geometrical Profiling when Measuring Episcopic Illuminator to Best Expose Tool Surfaces for Inspection 10.4 Color LCD Display Screen / 35x Magnification TOOLINGUP SOFTWARE Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management RFID Tool Detection Designed for Systems Like Balluff, etc. SLIDEWAYS / OPTICAL SCALES Elbo Controlli designed optical scales incorporated with a double rail system for the X axis movement with 3 double recirculating ball bearing sliding block grant the highest degree of accuracy. Both X & Z axes have a resolution of 1 µm. PROPRIETARY VISION SYSTEM High resolution camera system utilizing Elbo Controlli s realized technology. The double lit, variable LED arrangement in combination with a C-MOS sensor and telecentric lens produces the most accurate lighting system available. USER FRIENDLY INTERFACE LCD touch panel display coupled with LINUX based software for a quick and easy operation. TOOLINGUP Tool Data Management Software An intuitive, flexible and powerful software for applications that require precision measuring, tool inspection, tool data management and networked communication. 15 ELBO CONTROLLI TOOL PRESETTERS

16 ELBO CONTROLLI ANKH ELBO CONTROLLI TOOL PRESETTERS Larger capacity to handle bigger and heavier tools Patented spindle system with double-ball, high-precision spindle designed to allow for the lowest rotation inaccuracies with run out errors close to zero Automatic tool clamping Elbo Controlli proprietary high resolution vision system Elbo Controlli designed optical scales and slideways guarantees the highest degree of accuracy Can store up to 9,999 different NC machine specifications and 1 million tool sets TOOLINGUP Software Tool data management software for precision measurung, tool inspection, tool data management and networked communication 16 Tool Presetter Selection Form p.7

17 ELBO CONTROLLI ANKH PATENTED SPINDLE Double-ball, high-precision spindle designed to allow for the lowest rotation inaccuracies with run out errors close to zero. Elbo Controlli s state-of-the-art spring system produces a preloading between the two taper seats, resulting in perfect concentricity between the fixed preset machine spindle and the interchangeable tool spindle holder. The spindle is also equipped with Elbo Controlli s patented universal shank locking system, rotation brake, and angular index. ERGONOMICALLY DESIGNED CONTROLs Ergonomically designed micrometric pneumatic controls for rapid X and Z axes allows for precise and smooth fixed-target and auto adjustments. The operator can move the axis simultaneously or independently. MANUAL ADJUSTMENTS Manual, real time crosshair measurement adjustment option to prevent errors associated with auto-adjustment only vision systems. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. ANKH CONSTRUCTION Floor Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions - Z 600-1,873mm L x 687mm D x 1,960mm H Z 800-1,873mm L x 687mm D x 2,160mm H Weight Z Kg / 297 lbs / Z Kg / 297 lbs AXIS MOVEMENT X Axis (Radial) = 300mm (11.81in) Z Axis = 600mm (23.6in) or 800mm (31.50in) Max. Resolution X & Z Axis - 1 µm Elbo Controlli Position Feedback Linear Scales Optical Glass - Slide 371 Preloaded P / H Class Linear Motion Guideway Z Axis Constant Load Spiral Spring Counterbalance Double Pneumatic Axis Clamping Servo Motor Rapid & Fine Adjustment Movement SPINDLE Interchangeable ISO40 or 50 for Different Tapers Optional Interchangeable Holders Available - HSK, VDI, Capto Pneumatic Mechanical Brakes with Radial Compensation of Clamping Force Concentricity - 2µm Maximum Tool Weight 50kg / 110 lbs. Tool Clamping - Automatic Pull-Stud Recognition OPERATING SYSTEM 5.7 Color LCD Touchscreen Operator Interface FLASH 32 Bit Processor 256MB SD Card, / RS232 for BIOS Update Connectivity - (2) RS-232 Printer / PC Linux Printer Support Capable of Storing 9,999 Different Machine Specifications Capable of Storing 1M Different Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes Measure - Analog & Digital Visualization Measure - Tool Profile Photograph - Difference Between Cutting Edges Measured Immediately Inspection - 4 Color Tool Inspection VISION SYSTEM Telecentric Lens for Accurate Dimensional Measurements / C-MOS Image Sensor with 0.001mm resolution Diascopic Illuminator for Greater Contrast and Enhanced Clarity for Geometrical Profiling when Measuring Episcopic Illuminator to Best Expose Tool Surfaces for Inspection 10.4 Color LCD Display Screen / 35x Magnification TOOLINGUP SOFTWARE Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management RFID Tool Detection Designed for Systems Like Balluff, etc. SLIDEWAYS / OPTICAL SCALES Elbo Controlli designed optical scales incorporated with a double rail system for the X axis movement with 3 double recirculating ball bearing sliding block grant the highest degree of accuracy. Both X & Z axes have a resolution of 1 µm. PROPRIETARY VISION SYSTEM High resolution camera system utilizing Elbo Controlli s realized technology. The double lit, variable LED arrangement in combination with a C-MOS sensor and telecentric lens produces the most accurate lighting system available. USER FRIENDLY INTERFACE LCD touch panel display coupled with LINUX based software for a quick and easy operation. TOOLINGUP Tool Data Management Software An intuitive, flexible and powerful software for applications that require precision measuring, tool inspection, tool data management and networked communication. 17 ELBO CONTROLLI TOOL PRESETTERS

18 ELBO CONTROLLI KHYAN ELBO CONTROLLI TOOL PRESETTERS Advanced measurements & inspections Precision spindle system fully interchangeable, one piece cartridge eliminates the need for adapters and the errors associated with their use Automatic tool clamping Elbo Controlli proprietary high resolution vision system Elbo Controlli designed optical scales and slideways guarantees the highest degree of accuracy Can store unlimited NC machine specifications and tool sets Innovative measurement function for angle head tools Q-Presetter TDM Software for basic tool measurement, inspection, and label printing to high end networking integration, geometric scanning and tool DXF profile acquisition 18 Tool Presetter Selection Form p.7

19 ELBO CONTROLLI KHYAN PRECISION SPINDLE SYSTEM An interchangeable revolving spindle with two preloaded ball bearings and a manual rotation brake system. An added enhancement is a pneumatic brake (with radial compensation of the clamping force) and tool clamping system with vacuum verification. USER FRIENDLY INTERFACE Utilizing Q-Presetter Tool Data Management Software, the speed for the adjustments to the axes can be controlled to eliminate errors and to increase efficiencies. The operator can move the axis simultaneously or independently. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. KHYAN CONSTRUCTION Floor Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions 1,245mm L x 570mm D x 1,730mm H Weight 145 Kg /319 lbs AXIS MOVEMENT X Axis (Radial) = 200mm / in Z Axis = 500mm / in Resolution X & Z Axis - 1 µm Elbo Controlli Position Feedback Linear Scales Optical Glass - Slide 371 Preloaded P / H Class Linear Motion Guideway Z Axis Constant Load Spiral Spring Counterbalance Double Pneumatic Axis Clamping Manual Rapid & Fine Adjustment Movement (Zero Backlash) SPINDLE Interchangeable ISO40 or 50 for Different Tapers Optional Interchangeable Holders Available - HSK, VDI, Capto Pneumatic Mechanical Brakes with Radial Compensation of Clamping Force Concentricity - 2µm Maximum Tool Weight 40kg / 88 lbs. Tool Clamping - Automatic Pull-Stud Recognition OPERATING SYSTEM 17 Color TFT Saga Monitor / Keyboard / Mouse Celeron M Processor Connectivity - 1 USB / 10/100 Ethernet Card / Integrated Wireless (WiFi) Ubuntu LINUX Printer Support Capable of Storing Unlimited Machine Origins & Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes Measure - Analog & Digital Visualization Measure - Tool Profile Photograph - Difference Between Cutting Edges Measured Immediately Inspection - 4 Color Tool Inspection VISION SYSTEM Telecentric Lens for Accurate Dimensional Measurements / 1.3 Mega Pixel / C-MOS Image Sensor with 0.001mm resolution Diascopic Illuminator for Greater Contrast and Enhanced Clarity for Geometrical Profiling when Measuring Episcopic Illuminator to Best Expose Tool Surfaces for Inspection 10.4 Color LCD Display Screen / 35x Magnification / 1280 x 1024 Resolution Q-PRESETTER SOFTWARE Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management RFID Tool Detection Designed for Systems Like Balluff, etc. Network Integrations Import & Display DXF Drawings / Capture Tool Profile & Export in DXF Format Q-Presetter TDM Software with Elbo Controlli Realized Vision System Q-Presetter Tool Data Management Software performs basic tool measurement, inspection, and label printing to high end networking integration, geometric scanning and tool DXF profile acquisition. DXF graphic files can be superimposed in real time to check the tool s outline. In addition, whole tool profiles can be captured, and exported in DXF format compatible with all CAD systems. The system also includes an innovative measurement function for angle head tools. By simply setting and measuring the inclination angle of the angular head tools, the Q-Presetter Software can calculate the radius / diameter of the tool, as well as coordinate the axis rotation center. Elbo Controlli s Q-Presetter Tool Data Management Software utilizes a high resolution 1.3 mega pixel C-MOS image sensor, a regulated LED doubling lighting system for episcopal inspection, and telecentric lens for maximum magnification. For utmost stability and flexibility, the complete Elbo Controlli system is operated using Ubuntu Linux. 19 ELBO CONTROLLI TOOL PRESETTERS

20 ELBO CONTROLLI AMON RA ELBO CONTROLLI TOOL PRESETTERS Larger capacity to handle bigger and heavier tools Patented spindle system with double-ball, high-precision spindle designed to allow for the lowest rotation inaccuracies with run out errors close to zero Automatic tool clamping Elbo Controlli proprietary high resolution vision system Elbo Controlli designed optical scales and slideways guarantees the highest degree of accuracy Can store unlimited NC machine specifications and tool sets Innovative measurement function for angle head tools Q-Presetter TDM Software for basic tool measurement, inspection, and label printing to high end networking integration, geometric scanning and tool DXF profile acquisition 20 Tool Presetter Selection Form p.7

21 ELBO CONTROLLI AMON RA PATENTED SPINDLE Double-ball, high-precision spindle designed to allow for the lowest rotation inaccuracies with run out errors close to zero. Elbo Controlli s state-of-the-art spring system produces a preloading between the two taper seats, resulting in perfect concentricity between the fixed preset machine spindle and the interchangeable tool spindle holder. The spindle is also equipped with Elbo Controlli s patented universal shank locking system, rotation brake, and angular index. ERGONOMICALLY DESIGNED CONTROL Ergonomically designed micrometric pneumatic controls for rapid X and Z axes allows for precise and smooth fixed-target and auto adjustments. The operator can move the axis simultaneously or independently. MANUAL ADJUSTMENTS Manual, real time crosshair measurement adjustment option to prevent errors associated with auto-adjustment only vision systems. NATURAL GRANITE All Elbo Controlli tool presetters utilize natural granite for the column and base to insure the best thermal stability. AMON RA CONSTRUCTION Floor Model Natural Granite Base & Column Stainless Steel Mechanical Elements Dimensions - Z 600-1,873mm L x 687mm D x 1,960mm H Z 800-1,873mm L x 687mm D x 2,160mm H Weight Z Kg / 660 lbs / Z Kg / 682 lbs AXIS MOVEMENT X Axis (Radial) = 300mm (11.81in) Z Axis = 600mm (23.6in) or 800mm (31.50in) Max. Resolution X & Z Axis - 1 µm Elbo Controlli Position Feedback Linear Scales Optical Glass - Slide 371 Preloaded P / H Class Linear Motion Guideway Z Axis Constant Load Spiral Spring Counterbalance Double Pneumatic Axis Clamping Servo Motor Rapid & Fine Adjustment Movement SPINDLE Interchangeable ISO40 or 50 for Different Tapers Optional Interchangeable Holders Available - HSK, VDI, Capto Pneumatic Mechanical Brakes with Radial Compensation of Clamping Force Concentricity - 1µm Maximum Tool Weight 40kg / 88 lbs. Tool Clamping - Automatic Pull-Stud Recognition OPERATING SYSTEM 19 Color TFT Saga Monitor / Keyboard / Mouse Celeron M Processor Connectivity - 1 USB / 10/100 Ethernet Card / Integrated Wireless (WiFi) Ubuntu LINUX Printer Support Capable of Storing Unlimited Machine Origins & Tool Specifications CAPABILITIES Measure - Full Screen Auto Targeting Measure - X&Z Axis Focusing Control Bar Measure - Automatic Radius & Angle Computing Cycle Measure - Radius/Diameter, MM/Inches, Absolute/Incremental Modes Measure - Analog & Digital Visualization Measure - Tool Profile Photograph - Difference Between Cutting Edges Measured Immediately Inspection - 4 Color Tool Inspection VISION SYSTEM Telecentric Lens for Accurate Dimensional Measurements / 1.3 Mega Pixel / C-MOS Image Sensor with 0.001mm resolution Diascopic Illuminator for Greater Contrast and Enhanced Clarity for Geometrical Profiling when Measuring Episcopic Illuminator to Best Expose Tool Surfaces for Inspection 10.4 Color LCD Display Screen / 35x Magnification / 1280 x 1024 Resolution TOOLINGUP SOFTWARE Tool List Management / Tool Sets & Post Processor Universal Generator CNC Machine Origin Management RFID Tool Detection Designed for Systems Like Balluff, etc. Import & Display DXF Drawings / Capture Tool Profile & Export in DXF Format Q-Presetter TDM Software with Elbo Controlli Realized Vision System Q-Presetter Tool Data Management Software performs basic tool measurement, inspection, and label printing to high end networking integration, geometric scanning and tool DXF profile acquisition. DXF graphic files can be superimposed in real time to check the tool s outline. In addition, whole tool profiles can be captured, and exported in DXF format compatible with all CAD systems. The system also includes an innovative measurement function for angle head tools. By simply setting and measuring the inclination angle of the angular head tools, the Q-Presetter Software can calculate the radius / diameter of the tool, as well as coordinate the axis rotation center. Elbo Controlli s Q-Presetter Tool Data Management Software utilizes a high resolution 1.3 mega pixel C-MOS image sensor, a regulated LED doubling lighting system for episcopal inspection, and telecentric lens for maximum magnification. For utmost stability and flexibility, the complete Elbo Controlli system is operated using Ubuntu Linux. 21 ELBO CONTROLLI TOOL PRESETTERS

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23 ANGLE HEAD SELECTION FORM Dealer Company: End User Company: Contact: Contact: Address: Address: City: State: Zip Code: City: State: Zip Code: Phone #: Cell #: 1. Machine Information: HMC VMC Make: Phone #: Cell #: Model: Taper: CAT 40 CAT 50 BT 40 BT 50 HSK 63 HSK 100 Other: Tool Changer Specs: Max Weight: Max Diameter: Max Length: 2. Application Information: Milling: End Mill Dia.: # of Flutes / Inserts: Drilling: Drill Dia.: Depth of Cut: Width of Cut: RPM: IPM: RPM: IPM: Material: Material: Notes: 3. Head Information: Style of Head: Fixed 90 o 0 o - 90 o Adjustable Output: ER Weldon Arbor Special Fixed Angle Dual Output HSK 40 Taper 50 Taper Extended Length Tool Changed Specialty: Hand Load Flange Mount Smart Change W&F Coolant: Coolant Required Through Orientation Pin Through Input Spindle Through Retaining Block Pressure: Notes: 23

24 CORPORATE Alberti corporate facility located in Saronno (VA), Italy. A Young and Winning Company designs, manufactures and offers high quality angle heads for manufacturing enterprises seeking the highest productive performance. The company target is to meet the demands of a discerning market niche worldwide and to offer optimum standard or custom-made solutions. started the production of angle heads in In few years its solutions have come to dominate the international market thanks to the good quality, functionality and reliability of its products. products became internationally appreciated for their well-balanced appearance and durable chromed finish. Manufactured in Italy, products are sold and supported exclusively in North America by KOMA PRECISION, Inc. s established network. 24

25 : THE MANUFACTURING PROCESS The Manufacturing Process The designing and manufacturing stage of all angle heads - either standard or customized - start in the engineering department which is responsible for product concept, design and development. With a sophisticated CAD system, s qualified staff search continuously for innovative solutions and are also at their customers disposal before, during and after completion of their projects. After design, head components are manufactured in our modern factory. The choice of materials used in our heads is a crucial factor in their high performance. Final heat treatment and grinding operations are of vital importance in our quest for increased precision. 25

26 : CONTROL SERIES Control Series designed to be used on machining centers equipped with automatic tool changers Control Series angle heads are designed to be used on machining centers equipped with automatic tool changers. The orientation ring and the arrester arm, which carries the arrester pin, can both be rotated through 360. This allows easy adjustment of the drive taper and head relative to a stop block mounted on the machining center spindle housing. TCUcn-Series tools feature a cutter spindle housing that can be positioned from 0 to 90. When the angle head is unloaded from the machine spindle, a safety latch prevents the drive taper from rotating. A key feature of Control Series angle heads is a main input shaft integral with the drive taper to ensure maximum rigidity. 26

27 : CONTROL SERIES OVERVIEW T90cn-0.4 p.28 T90cn-0.5C p.29 T90cn-0.5L p.30 T90cn-1.5 p.31 T90cn-1.5L p.32 T90cn-1.5 IC p.33 T90cn-2.5 p.34 T90cn-2.5L p.35 T90cn-2.5 IC p.36 T90cn-2.5 2U p.37 T90cn-3.5 p.38 T90cn-3.5L p.39 T90cn-3.5 IC p.40 T90cn-3.5 2U p.41 T90cn-4.5 p.42 T90cn-4.5 IC p.43 T90cn-5 p.44 T90cn-5L p.45 T90cn-5 IC p.46 TCUcn-1.5 p.47 TCUcn-2.5 p.48 TCUcn-3.5 p.49 TR90cn-1.5 p.50 TR90cn-2.5 p.51 TR90cn-3.5 p.52 TA45cn-1.5 p.53 TA45cn-2.5 p.54 TA45cn-3.5 p.55 Angle Head Selection Form p.23 27

28 T90cn ANGLE HEAD : CONTROL SERIES Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER ø * 5.5 Release Stroke 6.5 DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/50 R11.5 HSK 63/80/100 ø60 ø CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 28 T90cn-0.4 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 8.5 lbf Torque 2.2 ft lbs Weight 8.8 lbs Output ER-8 (ø0.5-5mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max.

29 : CONTROL SERIES Dimensional Drawing* T90cn-0.5C 90 ANGLE HEAD * Optional Drive Shanks* Non interchangeable input drive shank ER 11 ø * DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke 6.5 HSK 63/80/100 R17 ø68 ø CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options T90cn-0.5C Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 33.7 lbf Torque 3.7 ft lbs Weight 8.8 lbs Output ER-11 (ø0.5-7mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 29

30 : CONTROL SERIES T90cn-0.5L EXTENDED LENGTH 90 ANGLE HEAD (L=215) Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 11 ø * DIN ISO 30/40/50 CAT 30/40/ Release Stroke 6.5 MAS-BT 30/40/50 R17 HSK 63/80/100 ø68 ø Minimum diameter without tool CAPTO C5/C6/C8 KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 30 T90cn-0.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 33.7 lbf Torque 3.7 ft lbs Weight 8.8 lbs Output ER-11 (ø0.5-7mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Pin A 175 psi max.

31 : CONTROL SERIES Dimensional Drawing* T90cn ANGLE HEAD ER 16 ø56 * ø * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke 6.5 HSK 63/80/100 R23 ø87 ø90 40 CAPTO C5/C6/C8 Minimum diameter without tool 86 KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options T90cn-1.5 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 9.5 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle A B 175 psi max. 175 psi max. 31

32 : CONTROL SERIES T90cn-1.5L EXTENDED LENGTH 90 ANGLE HEAD (L=225) Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 16 ø56 ø * DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke 6.5 HSK 63/80/100 R23 ø87 ø90 40 CAPTO C5/C6/C8 Minimum diameter without tool 161 KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 32 T90cn-1.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 10 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle A B 175 psi max. 175 psi max.

33 : CONTROL SERIES T90cn-1.5 IC INTERNAL COOLANT 90 ANGLE HEAD Dimensional Drawing* Spindle must never be run until coolant is turned on psi ER 16 ø56 * ø * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke 6.5 HSK 63/80/100 R23 ø103 ø90 40 CAPTO C5/C6/C8 Minimum diameter without tool 86 KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data T90cn-1.5 IC Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 9.5 lbs Output ER-16 (ø1-10mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual Angle Head Selection Form p.23 33

34 T90cn ANGLE HEAD : CONTROL SERIES Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 25 DIN ISO 40/ ø64 ø * CAT 40/50 MAS-BT 40/ Release stroke 6.5 HSK 63/80/100 R32 ø130 ø90 58 CAPTO C5/C6/C8 Minimum diameter without tool 99.8 KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 34 T90cn-2.5 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 12 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max.

35 : CONTROL SERIES T90cn-2.5L EXTENDED LENGTH 90 ANGLE HEAD (L=220) Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 25 ø64 ø * DIN ISO 40/50 CAT 40/50 MAS-BT 40/ Release stroke 6.5 HSK 63/80/100 R32 ø130 ø90 58 CAPTO C5/C6/C8 Minimum diameter without tool KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options T90cn-2.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 14 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max. 35

36 : CONTROL SERIES T90cn-2.5 IC INTERNAL COOLANT 90 ANGLE HEAD Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank Spindle must never be run until coolant is turned on. 500 psi ER 25 DIN ISO 40/ ø64 ø * CAT 40/50 MAS-BT 40/ Release stroke 6.5 HSK 63/80/100 R32 ø147 ø90 58 CAPTO C5/C6/C8 Minimum diameter without tool KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data T90cn-2.5 IC Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 12 lbs Output ER-25 (ø2-16mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Quick Change HSK Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual Angle Head Selection Form p.23

37 : CONTROL SERIES T90cn-2.5 2U DUAL OUTPUT 90 ANGLE HEAD Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 25 ø64 ø * DIN ISO 40/50 CAT 40/50 MAS-BT 40/50 ER Release stroke 6.5 HSK 63/80/100 R ø90 58 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle Direction of rotation opposite to machine spindle 99.8 KM 63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options T90cn-2.5 2U Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 14 lbs Output ER-25/25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 37

38 T90cn ANGLE HEAD : CONTROL SERIES Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 32 DIN ISO ø80 ø * CAT 50 MAS-BT Release stroke 6.5 HSK 63/80/100 R40 ø164 ø CAPTO C6/C8 Minimum diameter without tool KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, , , , , , , 110 S Flange Spacing (mm) Technical Data Options Coolant Options 38 T90cn-3.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 24.2 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max.

39 : CONTROL SERIES T90cn-3.5L EXTENDED LENGTH 90 ANGLE HEAD (L=250) Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 32 ø80 ø * DIN ISO 50 CAT 50 MAS-BT Release stroke 6.5 HSK 63/80/100 R40 ø164 ø CAPTO C6/C8 Minimum diameter without tool KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, , , , , , , 110 S Flange Spacing (mm) Technical Data Options Coolant Options T90cn-3.5L Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 26 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max. 39

40 : CONTROL SERIES T90cn-3.5 IC INTERNAL COOLANT 90 ANGLE HEAD Dimensional Drawing* Spindle must never be run until coolant is turned on. 500 psi ER 32 * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO CAT ø80 ø18 * MAS-BT Release Stroke 6.5 HSK 63/80/100 R40 ø175 ø CAPTO C6/C8 Minimum diameter without tool KM 63 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, , , , , , , 110 S Flange Spacing (mm) Technical Data T90cn-3.5 IC Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 24.2 lbs Output ER-32 (ø3-20mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Smart Change SC 2 40 Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual Angle Head Selection Form p.23

41 : CONTROL SERIES T90cn-3.5 2U DUAL OUTPUT 90 ANGLE HEAD Dimensional Drawing* ER 32 * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT 50 ø80 ø18 66 * 20 MAS-BT 50 ER Release Stroke 6.5 HSK 63/80/100 R40 ø215 ø CAPTO C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle Direction of rotation opposite to machine spindle KM 63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, , , , , , , 110 S Flange Spacing (mm) Technical Data Options Coolant Options T90cn-3.5 2U Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 26 lbs Output ER-32/32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 41

42 T90cn ANGLE HEAD : CONTROL SERIES Dimensional Drawing* ER 40 * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT ø95 MAS-BT 50 ø18 20 * Release Stroke 6.5 HSK 80/100 R47.5 ø200 ø CAPTO C8 Minimum diameter without tool 139 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO Size C8 I Arm Length (mm) S Flange Spacing (mm) Technical Data Options Coolant Options 42 T90cn-4.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 55.3 ft lbs Weight 37.4 lbs Output ER-40 (ø3-30mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø25mm Arbor Output ø27mm Quick Change HSK-40 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max.

43 : CONTROL SERIES T90cn-4.5 IC INTERNAL COOLANT 90 ANGLE HEAD Dimensional Drawing* Spindle must never be run until coolant is turned on ER 40 * 70 Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT ø95 MAS-BT 50 ø18 20 * Release Stroke 6.5 HSK 80/100 R47.5 ø200 ø CAPTO C8 Minimum diameter without tool 139 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO Size C8 I Arm Length (mm) S Flange Spacing (mm) Technical Data T90cn-4.5 IC Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 55.3 ft lbs Weight 37.4 lbs Output ER-40 (ø3-30mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Quick Change HSK-40 Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual Angle Head Selection Form p.23 43

44 : CONTROL SERIES T90cn-5 90 ANGLE HEAD Dimensional Drawing* 40 Taper * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT ø110 ø28 MAS-BT * Release Stroke 8 HSK 80/100 R55 ø204 ø CAPTO C8 Minimum diameter without tool 147 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO Size C8 I Arm Length (mm) S Flange Spacing (mm) Technical Data Options Coolant Options 44 T90cn-5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 66.3 ft lbs Weight 48.4 lbs Output 40 Taper Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max.

45 : CONTROL SERIES T90cn-5L EXTENDED LENGTH 90 ANGLE HEAD (L=250) Dimensional Drawing* 40 Taper * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT ø110 ø28 60 MAS-BT * Release Stroke 8 HSK 80/100 R55 ø204 ø CAPTO C8 Minimum diameter without tool 207 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO Size C8 I Arm Length (mm) S Flange Spacing (mm) Technical Data Options Coolant Options T90cn-5L Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 66.3 ft lbs Weight 50 lbs Output 40 Taper Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 A B COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max. 45

46 : CONTROL SERIES T90cn-5 IC INTERNAL COOLANT 90 ANGLE HEAD Dimensional Drawing* Spindle must never be run until coolant is turned on. 200 psi taper * 85 Optional Drive Shanks* Non interchangeable input drive shank DIN ISO CAT ø MAS-BT ø28 * 35 7 Release Stroke 8 HSK 80/100 R55 ø204 ø CAPTO C8 Minimum diameter without tool 147 Direction of rotation same as machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO Size C8 I Arm Length (mm) S Flange Spacing (mm) Technical Data T90cn-5 IC Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 66.3 ft lbs Weight 48.4 lbs Output 40 Taper Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual Angle Head Selection Form p.23

47 : CONTROL SERIES Dimensional Drawing* TCUcn-1.5 ADJUSTABLE ANGLE HEAD Adjustable ER 20 ø42.5 * 36.5 Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/ ø18 MAS-BT 30/40/50 20 * Release Stroke 6.5 HSK 63/80/100 ø CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options TCUcn-1.5 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load lbf Torque 4.4 ft lbs Weight 9.2 lbs Output ER-20 (ø1-13mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool Weldon Output 8,000 rpm ø10mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 47

48 TCUcn-2.5 ADJUSTABLE ANGLE HEAD : CONTROL SERIES Dimensional Drawing* Adjustable ER 25 ø50.5 * Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 40/ CAT 40/50 45 MAS-BT 40/50 ø18 20 * Release Stroke 6.5 HSK 63/80/100 ø CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80, (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 48 TCUcn-2.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 13.3 ft lbs Weight 15 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool Weldon Output 8,000 rpm ø16mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max.

49 : CONTROL SERIES Dimensional Drawing* TCUcn-3.5 ADJUSTABLE ANGLE HEAD Adjustable ER 32 * 55 Optional Drive Shanks* Non interchangeable input drive shank DIN ISO 50 CAT * 41 ø18 20 MAS-BT Release Stroke 6.5 HSK 63/80/100 ø CAPTO C6/C8 Minimum diameter without tool KM 63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, (110*) 80 (110*) 80 (110*) 80 (110*) 80 (110*) 80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options TCUcn-3.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 23.6 ft lbs Weight 28.6 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool Weldon Output Arbor Output 6,000 rpm ø20mm ø22 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 49

50 : CONTROL SERIES TR90cn-1.5 CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER * DIN ISO 40/50 CAT 40/50 ø18 20 MAS-BT 40/ HSK 63/80/100 R27 ø75 ø90 42 CAPTO C5/C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80, (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 50 TR90cn-1.5 Ratio 1:1 Maximum RPM 3,500 Maximum Axial Load 74.2 lbf Torque 5.9 ft lbs Weight 13.2 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max.

51 : CONTROL SERIES TR90cn-2.5 CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing* ER * 55 * Optional Drive Shanks* Non interchangeable input drive shank DIN CAT 50 ø18 20 MAS-BT Release Stroke 6.5 HSK 63/80/100 R50 ø CAPTO C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 63 I Arm Length (mm) 80, (110*) 65,80 (110*) 80 (110*) 80 (110*) 80, (110*) 80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options TR90cn-2.5 Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load lbf Torque 14.7 ft lbs Weight 19.8 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max. 51

52 : CONTROL SERIES TR90cn-3.5 CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER * DIN CAT ø Release Stroke 6.5 MAS-BT 50 R55 HSK 80/100 ø CAPTO C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK* CAPTO KM Size C6 C8 63 I Arm Length (mm) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 52 TR90cn-3.5 Ratio 1:1 Maximum RPM 2,500 Maximum Axial Load lbf Torque 29.5 ft lbs Weight 26.4 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin 175 psi max.

53 : CONTROL SERIES TA45cn-1.5 CUSTOM FIXED ANGLE HEAD Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER ø56 ø * DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke 6.5 HSK 63/80/100 ø80 ø90 40 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80, (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options TA45cn-1.5 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 11 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm A B Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max. 53

54 TA45cn-2.5 CUSTOM FIXED ANGLE HEAD : CONTROL SERIES Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ER 25 ø64 ø * DIN ISO 40/50 CAT 40/50 MAS-BT 40/ Release Stroke 6.5 HSK 63/80/100 ø123 ø90 58 CAPTO C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C6 C8 50/63 I Arm Length (mm) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80, (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options 54 TA45cn-2.5 Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load lbf Torque 14.7 ft lbs Weight 13.6 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm A B Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle 175 psi max. 175 psi max.

55 : CONTROL SERIES TA45cn-3.5 CUSTOM FIXED ANGLE HEAD Dimensional Drawing* ER ø80 * ø * Optional Drive Shanks* Non interchangeable input drive shank DIN CAT Release Stroke 6.5 MAS-BT 50 HSK 80/100 ø150 ø CAPTO C6/C8 Minimum diameter without tool 172 KM 63 Direction of rotation opposite to machine spindle Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size C6 C8 63 I Arm Length (mm) 80 (110*) 80 (110*) 80 (110*) 80 (110*) 80 (110*) 80 (110*) 80 (110*) S Flange Spacing (mm) *optional Technical Data Options Coolant Options TA45cn-3.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 26.4 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Retaining Block Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Pin B Coolant Thru Pin & Output Spindle B 175 psi max. 175 psi max. 55

56 : MODULAR SERIES Modular Series designed to be flange mounted to the spindle of traditional machine tools Modular Series angle heads are flange mounted to the spindle of traditional machine tools. The T-slot on the universal flange facilitates positioning the head 360 around its vertical axis. TCU-Series heads feature a cutter spindle housing which can be positioned from 0 to 90. The body length of Modular Series heads may be extended by using optional extension spacers. Extension spacers, drive tapers, and universal flanges are modular and therefore interchangeable among all heads of a similar size. 56

57 : MODULAR SERIES OVERVIEW T p.58 T90-0.5C p.59 T90-0.5L p.60 T p.61 T90-1.5L p.62 T p.63 T90-2.5L p.64 T U p.65 T p.66 T90-3.5L p.67 T U p.68 T p.69 T90-5 p.70 T90-5L p.71 TCU-2.5 p.72 TCU-3.5 p.73 TR p.74 TR p.75 TR p.76 TA p.77 TA p.78 TA p.79 Angle Head Selection Form p.23 57

58 T ANGLE HEAD : MODULAR SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-8 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/50 HSK 63/80/100 R11.5 ø60 ø ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data T Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 8.5 lbf Torque 2.2 ft lbs Weight 7.5 lbs Output ER-8 (ø0.5-5mm) Options AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm 58 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

59 R17 : MODULAR SERIES Dimensional Drawing T90-0.5C 90 ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank ER-11 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/ MAS-BT 30/40/50 HSK 63/80/100 ø68 ø ø125 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data T90-0.5C Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 33.7 lbf Torque 3.7 ft lbs Weight 8.1 lbs Output ER-11 (ø0.5-7mm) Options AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23 59

60 : MODULAR SERIES T90-0.5L EXTENDED LENGTH 90 ANGLE HEAD (L=147) Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-11 DIN ISO 30/40/50 CAT 30/40/ ø25 ø60 MAS-BT 30/40/50 R17 HSK 63/80/100 ø68 ø ø125 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data T90-0.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 33.7 lbf Torque 3.7 ft lbs Weight 8.8 lbs Output ER-11 (ø0.5-7mm) Options AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø6mm 60 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

61 R23 : MODULAR SERIES Dimensional Drawing T ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank ER-16 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/ ø56 28 MAS-BT 30/40/50 HSK 63/80/100 ø89 ø90 40 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation opposite to machine spindle 86 KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options T Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 8.8 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max. 61

62 : MODULAR SERIES T90-1.5L EXTENDED LENGTH 90 ANGLE HEAD (L=157) Dimensional Drawing 20 ER Optional Drive Shanks Interchangeable input drive shank ø56 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/50 R23 HSK 63/80/100 ø89 ø90 40 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation opposite to machine spindle 161 KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options 62 T90-1.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 13.2 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max.

63 R32 : MODULAR SERIES Dimensional Drawing T ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank ER-25 DIN ISO 30/40/50 CAT 30/40/ ø64 ø25 ø60 MAS-BT 30/40/50 HSK 63/80/100 ø130 ø90 58 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle 99.8 KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options T Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 9.9 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max. 63

64 R32 : MODULAR SERIES T90-2.5L EXTENDED LENGTH 90 ANGLE HEAD (L=152) Dimensional Drawing 20 ER Optional Drive Shanks Interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/ ø64 ø25 ø60 MAS-BT 30/40/50 HSK 63/80/100 ø130 ø90 58 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options 64 T90-2.5L Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 15 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max.

65 : MODULAR SERIES T U DUAL OUTPUT 90 ANGLE HEAD Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-25 DIN ISO 30/40/50 CAT 30/40/ ø25 ø60 ø64 MAS-BT 30/40/50 ER-25 HSK 63/80/100 R32 ø170 ø90 58 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle Direction of rotation opposite to machine spindle 99.8 KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data T U Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 115 lbf Torque ft lbs Weight 12.1 lbs Output ER-25/25 (ø2-16mm) Options AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Quick Change HSK-32 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23 65

66 R40 T ANGLE HEAD : MODULAR SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-32 DIN ISO 30/40/50 CAT 30/40/ MAS-BT 30/40/50 ø80 ø25 ø80 HSK 63/80/100 ø164 ø ø155 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle KM 50/63 Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data Options Coolant Options 66 T Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 22 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max.

67 R40 : MODULAR SERIES T90-3.5L EXTENDED LENGTH 90 ANGLE HEAD (L=182) Dimensional Drawing 37.5 ER Optional Drive Shanks Interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/ ø80 ø25 ø80 MAS-BT 30/40/50 HSK 63/80/100 ø164 ø ø155 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle KM 50/63 Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data Options Coolant Options T90-3.5L Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 26.8 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max. 67

68 : MODULAR SERIES T U DUAL OUTPUT 90 ANGLE HEAD Dimensional Drawing ER Optional Drive Shanks Interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 66 ø ø25 ø80 MAS-BT 30/40/50 ER-32 HSK 63/80/100 R40 ø215 ø ø155 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle Direction of rotation opposite to machine spindle KM 50/63 Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data T U Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 24.2 lbs Output ER-32 (ø3-20mm) Options AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Smart Change SC 2 68 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

69 : MODULAR SERIES Dimensional Drawing T ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank ER-40 ø95 DIN ISO 40/50 CAT 40/50 53 ø25 ø90 MAS-BT 40/50 5 R HSK 63/80/100 ø ø140 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle 139 KM 50/63 Universal Mounting Flange ø90 ø115 ø150 ø210 Technical Data Options Coolant Options T Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 55.3 ft lbs Weight 33 lbs Output ER-40 (ø3-30mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø25mm Arbor Output ø27mm Quick Change HSK-40 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max. 69

70 T ANGLE HEAD : MODULAR SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank Taper DIN ISO 40/50 CAT 40/ ø110 ø25 ø120 MAS-BT 40/50 HSK 63/80/100 R55 ø ø170 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle 147 KM 50/63 Universal Mounting Flange ø120 ø145 ø177 ø230 Technical Data Options Coolant Options 70 T90-5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 66.3 ft lbs Weight 48.4 lbs Output 40 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max.

71 : MODULAR SERIES T90-5L EXTENDED LENGTH 90 ANGLE HEAD (L=170) Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ø110 ø25 ø120 DIN ISO 40/50 CAT 40/50 MAS-BT 40/50 HSK 63/80/100 ø204 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle KM 50/63 Universal Mounting Flange R55 ø ø120 ø145 ø177 ø230 Technical Data Options Coolant Options T90-5L Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 66.3 ft lbs Weight 57.6 lbs Output 40 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 6,000 rpm Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max. 71

72 TCU-2.5 ADJUSTABLE ANGLE HEAD : MODULAR SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank 82 Adjustable 0º-90º ER 25 ø50.5 DIN ISO 30/40/50 CAT 30/40/50 45 ø25 ø60 MAS-BT 30/40/ HSK 63/80/100 ø ø125 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data TCU-2.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 13.3 ft lbs Weight 13.9 lbs Output ER-25 (ø2-16mm) Options AVAILABLE OPTIONS High Speed Tool Weldon Output Arbor Output 8,000 rpm ø16mm ø16mm 72 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

73 : MODULAR SERIES Dimensional Drawing TCU-3.5 ADJUSTABLE ANGLE HEAD Optional Drive Shanks Adjustable 0º-90º ER Interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 ø25 ø80 55 MAS-BT 30/40/50 41 HSK 63/80/100 ø165 ø ø155 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data TCU-3.5 Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load lbf Torque 23.6 ft lbs Weight 26.4 lbs Output ER-32 (ø3-20mm) Options AVAILABLE OPTIONS High Speed Tool Weldon Output Arbor Output 6,000 rpm ø16mm ø16mm Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23 73

74 : MODULAR SERIES TR CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-16 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/50 30 MAS-BT 30/40/50 R27 HSK 63/80/100 ø75 ø90 42 ø125 CAPTO C5/C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data TR Ratio 1:1 Maximum RPM 3,500 Maximum Axial Load 74.2 lbf Torque 5.9 ft lbs Weight 13.2 lbs Output ER-16 (ø1-10mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm 74 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

75 : MODULAR SERIES TR CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-25 ø25 ø80 DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/50 R50 HSK 63/80/100 ø90 ø ø155 CAPTO C5/C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data TR Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load lbf Torque 14.7 ft lbs Weight 19.8 lbs Output ER-25 (ø2-16mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23 75

76 : MODULAR SERIES TR CUSTOM OFFSET 90 ANGLE HEAD Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank ER-32 ø25 ø90 DIN ISO 40/50 CAT 40/50 49 MAS-BT 40/50 R55 HSK 63/80/100 ø ø140 CAPTO C5/C6/C8 Note: TR90-Series tools are custom made per specific customer application. KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø90 ø115 ø150 ø210 Technical Data TR Ratio 1:1 Maximum RPM 2,500 Maximum Axial Load lbf Torque 29.5 ft lbs Weight 26.4 lbs Output ER-32 (ø3-30mm) Options AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm 76 Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual Angle Head Selection Form p.23

77 : MODULAR SERIES Dimensional Drawing TA CUSTOM FIXED ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank 28 ER 16 ø56 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/ MAS-BT 30/40/50 HSK 63/80/100 ø80 40 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation opposite to machine spindle KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options TA Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load 56.2 lbf Torque 5.2 ft lbs Weight 11 lbs Output ER-16 (ø1-10mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 10,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø10mm Arbor Output ø13mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max. 77

78 TA CUSTOM FIXED ANGLE HEAD : MODULAR SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank 47 ER 25 ø64 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/ MAS-BT 30/40/50 HSK 63/80/100 ø123 ø90 58 ø125 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation opposite to machine spindle KM 50/63 Universal Mounting Flange ø60 ø100 ø125 ø165 Technical Data Options Coolant Options 78 TA Ratio 1:1 Maximum RPM 6,000 Maximum Axial Load lbf Torque 14.7 ft lbs Weight 13.6 lbs Output ER-25 (ø2-16mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø16mm Arbor Output ø16mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max.

79 : MODULAR SERIES Dimensional Drawing TA CUSTOM FIXED ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank ER 32 ø80 ø25 ø60 DIN ISO 30/40/50 CAT 30/40/ MAS-BT 30/40/50 HSK 63/80/100 ø ø155 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation opposite to machine spindle Universal Mounting Flange ø80 ø125 ø155 ø195 Technical Data Options Coolant Options TA Ratio 1:1 Maximum RPM 4,000 Maximum Axial Load 281 lbf Torque 25.8 ft lbs Weight 26.4 lbs Output ER-32 (ø3-20mm) Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS High Speed Tool 8,000 rpm Internal Air Pressure 2.9/4.4 psi max. Weldon Output ø20mm Arbor Output ø22mm Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max. 79

80 : P SERIES P Series Large modular heads, flange mounted to the spindle, designed for large size traditional tools P Series tools are large modular heads which are flange mounted to the spindle on large sized traditional machine tools. The T-slot on the universal flange (standard equipment) allows easy adjustment of the head 360 around its main axis. TDU-Series heads feature a cutter spindle housing which can be positioned from 0 to

81 : P SERIES OVERVIEW T90-8 p.82 T90-10 p.83 TDU-8 p.84 TDU-10 p.85 Angle Head Selection Form p.23 81

82 Interchangeable input drive shank Taper ø25 ø R65 T ANGLE HEAD : P SERIES Dimensional Drawing Optional Drive Shanks DIN ISO 40/50 CAT 40/50 MAS-BT 40/50 HSK 63/80/100 ø ø220 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation same as machine spindle ø280 ø120 Universal Mounting Flange 35 ø180 ø Technical Data Options Coolant Options 82 T90-8 Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load 1,865.8 lbf Torque 73.7 ft lbs Weight 71.5 lbs Output 40 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max.

83 : P SERIES Dimensional Drawing T ANGLE HEAD Taper ø25 ø150 Optional Drive Shanks Interchangeable input drive shank DIN ISO 50 CAT 40/ MAS-BT 40/50 R HSK 63/80/100 ø ø310 CAPTO C5/C6/C8 Minimum diameter without tool KM 50/63 Direction of rotation same as machine spindle ø200 ø150 Universal Mounting Flange 45 ø260 ø310 ø Technical Data Options Coolant Options T90-10 Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load 2,585.2 lbf Torque ft lbs Weight lbs Output 50 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 A COOLANT OPTIONS A Coolant Thru Output Spindle 175 psi max. 83

84 TDU-8 ADJUSTABLE ANGLE HEAD : P SERIES Dimensional Drawing Optional Drive Shanks Interchangeable input drive shank Taper ø25 ø120 DIN ISO 40/50 CAT 40/ MAS-BT 40/50 HSK 63/80/ ø300 ø220 CAPTO C5/C6/C8 Minimum diameter without tool Direction of rotation same as machine spindle 115 KM 50/63 ø280 ø120 Universal Mounting Flange 35 ø180 ø Technical Data Options Coolant Options 84 TDU-8 Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load 1,865.8 lbf Torque 66.3 ft lbs Weight lbs Output 40 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max.

85 : P SERIES Dimensional Drawing TDU-10 ADJUSTABLE ANGLE HEAD Optional Drive Shanks Interchangeable input drive shank Taper ø25 ø150 DIN ISO 50 CAT 40/ MAS-BT 40/50 HSK 63/80/100 ø420 Minimum diameter without tool ø310 CAPTO C5/C6/C8 Direction of rotation same as machine spindle KM 50/ ø200 ø150 Universal Mounting Flange 45 ø260 ø310 ø Technical Data Options Coolant Options TDU-10 Ratio 1:1 Maximum RPM 3,000 Maximum Axial Load 2,585.2 lbf Torque ft lbs Weight lbs Output 50 Taper Included with Tool: Storage Case Universal Flange STD Drive Shank Wrenches Grease Instruction Manual AVAILABLE OPTIONS Internal Air Pressure 2.9/4.4 psi max. Quick Change HSK-63 Angle Head Selection Form p.23 COOLANT OPTIONS A Coolant Thru Output Spindle A 175 psi max. 85

86 : ANGLE HEAD PERFORMANCE Control Series / Modular Series T90cn-0.4 control/modular T90cn-0.5L / T90cn-0,5C control/modular T90cn-1.5 control/modular Ft.Lbs. HP Ft.Lbs. HP HP HP 1.25 Ft.Lbs. Ft.Lbs Ft.Lbs HP RPM x RPM x 10 HP Ft.Lbs RPM x 10 T90cn-2.5 control/modular T90cn-2.5 2U control/modular T90cn-3.5 control/modular Ft.Lbs. HP Ft.Lbs. HP HP HP Ft.Lbs Ft.Lbs HP RPM x RPM x 10 Ft.Lbs HP Ft.Lbs RPM x 10 T90cn-3.5 2U control/modular T90cn-4.5 control/modular T90cn-5 control/modular HP Ft.Lbs. HP Ft.Lbs. HP Ft.Lbs HP Ft.Lbs. HP HP Ft.Lbs Ft.Lbs RPM x 10 RPM x 10 RPM x 10 TCUcn-1.5 control TCUcn-2.5 control/modular TCUcn-3.5 control/modular HP Ft.Lbs. HP Ft.Lbs. HP Ft.Lbs HP Ft.Lbs HP Ft.Lbs HP RPM x RPM x 10 Ft.Lbs RPM x 10 86

87 : ANGLE HEAD PERFORMANCE Control Series / Modular Series TR90cn-1.5 control/modular TR90cn-2.5 control/modular TR90cn-3.5 control/modular HP Ft.Lbs. HP Ft.Lbs. HP HP HP 1.9 HP Ft.Lbs. Ft.Lbs. Ft.Lbs RPM x RPM x 10 Ft.Lbs RPM x 10 TA45cn-1.5 control/modular TA45cn-2.5 control/modular TA45cn-3.5 control/modular HP Ft.Lbs. HP Ft.Lbs. HP HP HP HP Ft.Lbs Ft.Lbs Ft.Lbs RPM x RPM x 10 Ft.Lbs RPM x 10 T90-8 modular T90-10 modular TDU-8 modular HP Ft.Lbs. HP Ft.Lbs. HP HP Ft.Lbs Ft.Lbs. HP HP Ft.Lbs RPM x RPM x 10 Ft.Lbs RPM x 10 TDU-10 modular HP Ft.Lbs HP Ft.Lbs RPM x 10 87

88 : ANGLE HEAD ACCESSORIES Control Series Stop blocks A B All standard tools except for T90cn-5 T90cn-5 A B R R85 35 R R Modular Series Extention spacers H mm A B C H C ø90 ø110 ø140 Control Series / Modular Series Tapping Angle Head Collet Capacity T90-1,5 ET-1-16 M1-M6 TCU-1,5 ET-1-20 M1-M8 T90/TCU-2,5 ET-1-25 M1-M12 T90/TCU-3,5 ET-1-32 M4-M16 T90-4,5 ET-1-40 M6-M20 88

89 : ANGLE HEAD TECHNICAL DETAILS T90 = TCU = T90 = 20 Maximum misalignment of input and output drive spindle Tool spindle angular variation relative to 90 (theoretical value) Maximum runout of output spindle T90 = TCU = Angle Head Size TYPICAL CUTTING CAPACITIES T90cn 0,5 T90cn 1,5 T90cn 2,5 Maximum Torque (Nm/ft.lbs.) 5/4 7/5 20/15 35/26 6/4 18/13 32/24 90/66 100/74 90/66 End Mill Ø* (mm/inches) 7/.28 10/.39 16/.63 20/.79 10/.39 16/.63 20/.79 50/1.9** 80/3.2** 80/3.2** T90cn 3,5 TCUcn 1,5 TCUcn 2,5 TCUcn 3,5 T90cn 5 RPM 2,500 1,800 1,200 1,000 1,800 1,200 1,000 1,500 1,000 1,000 T90 8 TDU 8 Aluminum Alloy Feed Rate Max. mm/inches per min. 250/ / / / / / / / / /5.5 Max. Milling Depth mm/inches 8/.31 14/.55 15/.59 25/.98 10/.39 11/.43 15/.59 12/.47 14/.55 12/.47 Maximum Tap Size metric/english M10 3/8-16 M12 7/16-14 M22 7/8-9 M27 1 1/8-7 M12 7/16-14 M20 3/4-10 M M30 1 1/4-7 M30 1 1/4-7 M30 1 1/4-7 RPM Cast Iron Feed Rate Max. mm/inches per min. 90/3.5 90/3.5 90/3.5 70/2.8 90/3.5 90/3.5 70/2.8 75/2.9 45/1.8 45/1.8 Max. Milling Depth mm/inches 6/.24 10/.39 13/.51 20/.79 8/.31 8/.31 10/.39 8/.31 8/.31 6/.24 Maximum Tap Size metric/english M6 1/4-20 M10 3/8-16 M16 5/8-11 M20 3/4-10 M10 3/8-16 M16 5/8-11 M20 3/4-10 M M M RPM Steel Feed Rate Max. mm/inches per min. 90/3.5 70/2.8 40/1.6 45/1.8 70/2.8 40/1.6 45/1.8 90/3.5 50/1.9 50/1.9 Max. Milling Depth mm/inches 5/.19 8/.31 12/.47 15/.59 5/.19 8/.31 10/.39 5/.19 6/.24 5/.19 Maximum Tap Size metric/english M6 1/4-20 M8 5/16-18 M12 7/16-14 M16 5/8-11 M8 5/16-18 M14 1/2-13 M16 5/8-11 M22 7/8-9 M22 7/8-9 M22 7/8-9 * Cutter with chip breaker for cast iron and steel ** Carbide insert cutter 89

90 : SLIMLINE Slimline Designed for machining parts with limited access and demanding complexity Slimline angle heads from facilitate unmatched precision when machining parts with limited access and demanding complexity. A wide variety of high speed (up to 15,000 rpm) micro machining NSK front end attachments are available as well as various extensions. 90

91 8.8 : SLIMLINE Dimensional Drawing* T90sl-0.3 SLIMLINE NSK ANGLE HEAD * Optional Drive Shanks* Non interchangeable input drive shank ø ø * DIN ISO 30/40/50 CAT 30/40/50 ø3 ø25 ø18 20 MAS-BT 30/40/50 Diameter without tool Release Stroke 6.5 HSK 63/80/100 ø12.8 CAPTO C5/C6/C8 ø90 ø44 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data T90sl-0.3 Ratio 1:1 Maximum Input RPM 20,000 Weight 26.4 lbs Included with Tool: Storage Case (1) NSK Tool (IC-300) Wrenches Grease Instruction Manual Angle Head Selection Form p.23 91

92 NSK TOOLS FOR SLIMLINE T90sl-0.3 : SLIMLINE Dimensional Drawing IC ø25 KC-300 ø3 62 ø ø27 CHC Collet CN-01 MFC-300S 96 ø3 ø8.4 ø ø16 CHC Collet 50 ø18.8 MFC-300M 95 ø6.9 ø ø12 K-252 Collet RA ø38 K-253 Collet ø ø51 CHS Collet RA ø3 Direction of rotation same as machine spindle CH8 Collet Technical Data IC-300 KC-300 MFC-300S MFC-300M RA-200 RA-100 CN-01 Ratio 1:3/4 1:3/4 1:1 1:1 1:1.5 1:2.67 1:1 Max. NSK Output RPM 15,000 15,000 15,000 15,000 13,330 7,490 15,000 Torque.74 ft lbs.74 ft lbs.74 ft lbs.74 ft lbs 2.95 ft lbs 2.95 ft lbs - NSK Collet CHC CHC K-252 K-253 CHS CH8-92 Included with Tool: Storage Case (1) NSK Tool (IC-300) Wrenches Grease Instruction Manual Angle Head Selection Form p.23

93 28 18 : SLIMLINE OPTIONAL COLLETS FOR SLIMLINE T90sl-0.3 CHC (for IC-300, KC-300) CHS (for RA-200) CH8 (for RA-100) Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP K-252 (for MFC-300S) Model Inside Diameter (mm) GP K-253 (for MFC-300M) Model Inside Diameter (mm) GP Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP OPTIONAL STOP BLOCK R130 R

94 : TURBODRILL Turbodrill Ultra high speed air driven tools especially suited for compact vertical machining centers Compact Ultra High Speed NSK Output Air Driven Tools Turbodrill models are compact, ultra high speed air driven tools especially suited for compact vertical machining centers. Turbodrill tools are offered in four versions: TDS-NR-601: an axial model with air supplied through the spindle. TD-NR-601: an axial model with air supplied through the spindle or a stop block. TD-NR : an axial model with air supplied through the spindle or a stop block. TD-RA-200: a 90 model with air supplied through the spindle or a stop block. An optional conversion kit is available to transform a TD-NR to a TD-RA

95 : TURBODRILL Dimensional Drawing TURBODRILL TDS-NR-601 TD-NR Pull stud with through hole Air input from machine tool spindle 90 psi maximum BT30 Shank ø45 ø42 64 ø TDS-NR ø45 ø42 65 ø BT30 Shank Air input 90 psi max ø TD-NR ! When air is supplied through the spindle, a pull stud with a through hole is required. Technical Data TDS-NR-601 Tool RPM maximum 58,000 Reduction Ratio 1/1 NSK Output RPM 58,000 Air Pressure 90 psi max. Air Motor AM-600 Air Consumption 5.65 cfm NSK Output Tool NR-601 Weight 2.7 lbs Power 0.10 HP Collet CHM TD-NR-601 Tool RPM maximum 58,000 Reduction Ratio 1/1 NSK Output RPM 58,000 Air Pressure 90 psi max. Air Motor AM-600 Air Consumption 5.65 cfm NSK Output Tool NR-601 Weight 4.1 lbs Power 0.10 HP Collet CHM Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23 95

96 TURBODRILL TD-NR TD-RA-200 : TURBODRILL Dimensional Drawing Air input 90 psi max BT30 Shank 18.8 ø42 TD-NR ø17.4 ø38 ø45 ø ø22.8 ø BT30 Shank Air input 90 psi max ø ! TD-RA-200 When air is supplied through the spindle, a pull stud with a through hole is required. Minimum diameter without tool! An optional conversion kit is available to transform a TD-NR to a TD-RA-200. Technical Data TD-NR Tool RPM maximum 30,000 Reduction Ratio 1/1 NSK Output RPM 30,000 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool NR-601 Weight 4.1 lbs Power 0.14HP Collet CHM TD-RA-200 Tool RPM maximum 30,000 Reduction Ratio 1/1.5 NSK Output RPM 20,000 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool RA-200 Weight 4.1 lbs Power 0.14 HP Collet CHS 96 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

97 : TURBODRILL TURBODRILL ACCESSORIES & OPTIONS COLLETS CHS (for TD-RA-200) COLLETS CHM (for TDS-NR-601 TD-NR-601/601-30) OPTIONAL AIR LINE KIT Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP Stop Block w/air Valve Air Through Spindle 490 mm 320 mm OPTIONAL AIR LINE KIT OPTIONAL TURBODRILL STOP BLOCK 97

98 : TURBOFLEX Turboflex Ultra High Speed NSK Output Air Driven Tools Turboflex models are a line of high speed air driven tools designed to be used on machining centers equipped with automatic tool changers. The orientation ring and the arrester arm, which carries the arrester pin, can both be rotated through 360. This allows easy adjustment of the drive taper and head relative to a stop block mounted on the machining center spindle housing. 98

99 : TURBOFLEX TURBOFLEX TOOLS NSK OUTOUTS High Speed Tools up to 58,000 RPM p AM HP Air Motor TF-NR ,000 RPM TF-NR ,000 RPM CHM Collet CHK Collet High Speed Tools up to 30,000 RPM p TF-NR ,000 RPM CHM Collet AM HP Air Motor TF-NR ,000 RPM CHK Collet AM HP Air Motor TF-RA ,000 RPM TF-RA ,230 RPM CHS Collet CH8 Collet High Speed Tools up to 18,000 RPM p TF-RA-271E 12,000 RPM TF- RA-151E 6,740 RPM CHS Collet AM HP Air Motor TF-NR-3060S 18,000 RPM CH8 Collet CHK Collet TF-RAX-271E 12,000 RPM CHK Collet 99

100 : TURBOFLEX TURBOFLEX TF-NR-601 Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ø60 ø22.8 ø3 ø * Air input max. 90 psi DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke HSK 63/80/ CAPTO C5/C6/C8 ø90 ø40 ø18 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-NR-601 Tool RPM Maximum 58,000 Reduction Ratio 1/1 NSK Output RPM 58,000 Air Pressure 90 psi max. Air Motor AM-600 Air Consumption 5.65 cfm NSK Output Tool NR-601 Weight 8.8 lbs Power 0.1 HP Collet CHM Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout 100 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

101 10 : TURBOFLEX Dimensional Drawing* TURBOFLEX TF-NR * Optional Drive Shanks* Non interchangeable input drive shank ø60 ø6 45 * Air input max. 90 psi DIN ISO 30/40/50 CAT 30/40/50 ø18 20 MAS-BT 30/40/ Release Stroke HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø40 ø22.8 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-NR-2351 Tool RPM Maximum 58,000 Reduction Ratio 1/1 NSK Output RPM 58,000 Air Pressure 90 psi max. Air Motor AM-600 Air Consumption 5.65 cfm NSK Output Tool NR-2351 Weight 8.8 lbs Power 0.1 HP Collet CHK Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p

102 10 : TURBOFLEX TURBOFLEX TF-NR-301 Dimensional Drawing* * Optional Drive Shanks* Non interchangeable input drive shank ø60 ø3 45 * Air input max. 90 psi DIN ISO 30/40/50 CAT 30/40/50 ø18 20 MAS-BT 30/40/ Release Stroke HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø40 ø13 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-NR-301 Tool RPM Maximum 30,000 Reduction Ratio 1/1 NSK Output RPM 30,000 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool NR-301 Weight 8.8 lbs Power 0.14 HP Collet CHM Torque (ft.lbs.) Torque-Speed Chart AM-310 Coolant may be used while machining. 2 μ Spindle Runout RPM x 1, Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

103 : TURBOFLEX Dimensional Drawing* TURBOFLEX TF-NR * Optional Drive Shanks* Non interchangeable input drive shank ø60 ø6 45 * Air input max. 90 psi DIN ISO 30/40/50 CAT 30/40/50 ø18 20 MAS-BT 30/40/ Release Stroke HSK 63/80/ CAPTO C5/C6/C8 ø90 ø40 ø22.8 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-NR-303 Tool RPM Maximum 30,000 Reduction Ratio 1/1 NSK Output RPM 30,000 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool NR-303 Weight 8.8 lbs Power 0.14 HP Collet CHK Torque (ft.lbs.) Torque-Speed Chart AM-310 Coolant may be used while machining. 2 μ Spindle Runout RPM x 1,000 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p

104 ø17.4 : TURBOFLEX TURBOFLEX TF-RA-200 Dimensional Drawing* Optional Drive Shanks* ø ø17.4 ø * 45 * Air input max. 90 psi Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 ø38 ø18 20 MAS-BT 30/40/ Release Stroke Minimum diameter without tool HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø15.9 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-RA-200 Tool RPM Maximum 30,000 Reduction Ratio 1/1.5 NSK Output RPM 20,000 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool RA-200 Weight 8.8 lbs Power 0.14 HP Collet CHS Torque (ft.lbs.) Torque-Speed Chart AM-310 Coolant may be used while machining. 2 μ Spindle Runout RPM x 1, Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

105 : TURBOFLEX TURBOFLEX TF-RA-100 Dimensional Drawing* Optional Drive Shanks* ø60 ø ø3 ø * ø18 45 * 20 Air input max. 90 psi Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke Minimum diameter without tool HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø18 ø22.8 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-RA-100 Tool RPM Maximum 30,000 Reduction Ratio 1/2.67 NSK Output RPM 11,230 Air Pressure 90 psi max. Air Motor AM-310 Air Consumption 7.98 cfm NSK Output Tool RA-100 Weight 8.8 lbs Power 0.14 HP Collet CH8 Torque (ft.lbs.) Torque-Speed Chart AM-310 Coolant may be used while machining. 2 μ Spindle Runout RPM x 1,000 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p

106 : TURBOFLEX TURBOFLEX TF-RA-271E Dimensional Drawing* Optional Drive Shanks* ø ø * 45 * Air input max. 90 psi Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 ø38 ø18 20 MAS-BT 30/40/ Release Stroke Minimum diameter without tool HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø30 ø16 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-RA-271E Tool RPM Maximum 18,000 Reduction Ratio 1/1.5 NSK Output RPM 12,000 Air Pressure 90 psi max. Air Motor AM-3020 Air Consumption 6.29 cfm NSK Output Tool RA-271E Weight 8.8 lbs Power 0.17 HP Collet CHS Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout 106 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

107 : TURBOFLEX Dimensional Drawing* TURBOFLEX TF-RA-151E Optional Drive Shanks* ø ø51 ø * ø18 45 * 20 Air input max. 90 psi Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 MAS-BT 30/40/ Release Stroke Minimum diameter without tool HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø30 ø19.8 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-RA-151E Tool RPM Maximum 18,000 Reduction Ratio 1/2.67 NSK Output RPM 6,740 Air Pressure 90 psi max. Air Motor AM-3020 Air Consumption 6.29 cfm NSK Output Tool RA-151E Weight 8.8 lbs Power 0.17 HP Collet CH8 Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p

108 : TURBOFLEX TURBOFLEX TF-NR-3060S Dimensional Drawing* Optional Drive Shanks* * Non interchangeable input drive shank 45 DIN ISO 30/40/50 ø30 ø6 * Air input max. 90 psi CAT 30/40/ ø18 20 MAS-BT 30/40/ Release Stroke HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø60 ø16.9 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-NR-3060S Tool RPM Maximum 18,000 Reduction Ratio 1/1 NSK Output RPM 58,000 Air Pressure 90 psi max. Air Motor AM-3020 Air Consumption 6.29 cfm NSK Output Tool NR-3060S Weight 8.8 lbs Power 0.17 HP Collet CHK Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout 108 Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p.23

109 : TURBOFLEX Dimensional Drawing* TURBOFLEX TF-RAX-271E Optional Drive Shanks* ø ø80 * 45 * Air input max. 90 psi Non interchangeable input drive shank DIN ISO 30/40/50 CAT 30/40/50 ø6 ø18 20 MAS-BT 30/40/ Release Stroke Minimum diameter without tool HSK 63/80/100 CAPTO C5/C6/C8 ø90 ø30 KM 50/63 Dimensional Drawing & Optional Drive Shanks* SHANK DIN / CAT MAS / BT HSK CAPTO KM Size / C5/C6 C8 50/63 I Arm Length (mm) 65,80 65,80 (110*) 80 (110*) 65,80 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) 80 (110*) 65,80 (110*) S Flange Spacing (mm) *optional Technical Data Torque Speed Coolant Option Spindle Runout TF-RAX-271E Tool RPM Maximum 18,000 Reduction Ratio 1/1.5 NSK Output RPM 12,000 Air Pressure 90 psi max. Air Motor AM-3020 Air Consumption 6.29 cfm NSK Output Tool RAX-271E Weight 8.8 lbs Power 0.1 HP Collet CHK Torque (ft.lbs.) Torque-Speed Chart AM RPM x 1,000 Coolant may be used while machining. 2 μ Spindle Runout Included with Tool: Storage Case Wrenches Grease Instruction Manual Angle Head Selection Form p

110 TURBOFLEX ACCESSORIES & OPTIONS : TURBOFLEX COLLETS CHS (for TF-RA-200, TF-RA-271E) COLLETS CH8 (for TF-RA-100, TF-RA-151E) Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP OPTIONAL AIR LINE KIT AM-310 AIR MOTOR CONVERSION KIT Type 1 Type 2 110

111 : TURBOFLEX TURBOFLEX ACCESSORIES & OPTIONS COLLETS CHM (for TF-NR-601, TF-NR-301) Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP COLLETS CHK (for TF-NR-2351, TF-NR-303 TF-NR-3060S, TF-RAX-271E) Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP COLLETS CHK (continued) Model Inside Diameter (mm) GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP OPTIONAL TURBOFLEX STOP BLOCK R130 R

112 ROMAI: NXT GENERATION ROMAI ROMAI corporate facility located in Germany. ROMAI of Germany is an application oriented company that focuses on designing and manufacturing specialty Angle Heads, Live Tools, Multi-Spindle Tools, and Stationary Multi-Spindle Heads. ROMAI Specialty Tools have been designed incorporating up to 252 spindles for a complete range of machine tools, as well as OEM specialty machinery. With more than 5,000 worldwide customers serviced for over 50 years, ROMAI stands for precision, reliability, and innovation. 112

113 ROMAI: NXT GENERATION NXT Generation 30 to 50% more torque than the previous generation New Tooth Geometry - 30% to 50% More Torque than the Previous Generation Designed for all Machine Tools and Machining Centers for all Tool Holding Systems Super or Rough Finishing up to 10,000 Nm Output Torque ROMAI Angular heads by ROMAI minimize the number of tool clampings, reduce machine set up time and simplify eleborate machine processes. Angle Head Selection Form p

114 NXT GENERATION ANGLE HEAD OVERVIEW ROMAI: NXT GENERATION ROMAI p.115 p.115 p.116 p.116 p.117 p.117 S 90 SIZE RATIO OUTPUT SHANK 4 1:1 ER-16 BT :1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper G EXTENDED LENGTH 90 SIZE RATIO OUTPUT SHANK 5 1:1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper S-2 DUAL OUTPUT 90 SIZE RATIO OUTPUT SHANK 5 1:1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper W OFFSET 90 SIZE RATIO OUTPUT SHANK 5 1:1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper D ADJUSTABLE SIZE RATIO OUTPUT SHANK 5 1:1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper F CUSTOM FIXED SIZE RATIO OUTPUT SHANK 5 1:1 ER-20A 40/50 Taper 6 1:1 ER-25 40/50 Taper 7 1:1 ER-32 40/50 Taper 10 1:1 ER Taper 20 1:1 ER Taper 30 1:1 ER Taper 114 Angle Head Selection Form p.23

115 ROMAI: NXT GENERATION S SERIES For machining tasks without geometric constraints. Internal coolant optional. S 90 Tool S4 S5 S6 S7 S10 S20 S OUTPUT* ER-16 ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* BT30 40/50 40/50 40/ Nm/ft.lbs. 1.5/1.1 15/ / / / / /368.5 RPM 8,000 8,000 8,000 8,000 6,000 3,000 2,000 9 kg/lbs. 3/6.6 4/8.8 6/ /22 13/ / / /80 65/80 65/ ROMAI G SERIES For special machining tasks with strong geometric constraints. Set-back output to maximize the usable tool length. Internal coolant optional. G EXTENDED LENGTH 90 Tool G5 G6 G7 G10 G20 G OUTPUT* ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* 40/50 40/50 40/ Nm/ft.lbs 15/ / / / / /368.5 RPM 8,000 6,000 4,000 4,000 3,000 2,000 W9 kg/lbs. 6/13.2 8/ / / / / /80 65/80 65/ *Tools available with other outputs & shanks (BT, HSK, etc.) Dimensions: millimeters Angle Head Selection Form p

116 S-2 SERIES ROMAI: NXT GENERATION For special machining tasks with strong geometric constraints. Set-back output to maximize the usable tool length. Internal coolant optional. S-2 DUAL OUTPUT 90 Tool S5-2 S6-2 S7-2 S10-2 S20-2 S OUTPUT* ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* 40/50 40/50 40/ Nm/ft.lbs 15/ / / / / /368.5 RPM 8,000 8,000 8,000 6,000 3,000 2,000 9 kg/lbs. 4/8.8 6/ /22 13/ / / ROMAI /80 65/80 65/ W SERIES For machining tasks with geometric constraints. Set-back output to maximize the usable tool length. Internal coolant standard, can be omitted optionally. W OFFSET 90 Tool W5 W6 W7 W10 W20 W OUTPUT* ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* 40/50 40/50 40/ Nm/ft.lbs 15/ / / / / /368.5 RPM 8,000 8,000 8,000 6,000 3,000 2,000 9 kg/lbs. 7/15.4 9/ /22 15/33 20/44 30/ /80 65/80 65/ *Tools available with other outputs & shanks (BT, HSK, etc.) Dimensions: millimeters 116 Angle Head Selection Form p.23

117 ROMAI: NXT GENERATION D SERIES For machining tasks in a changing, angular position. Because of the variable adjustment, arbitrary angles between 0-90 (process reliable) can be set. Up to 110 optional. Internal coolant standard, can be omitted optionally. D 0-90 ADJUSTABLE Tool D5 D6 D7 D10 D20 D OUTPUT* ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* 40/50 40/50 40/ Nm/ft.lbs 15/ / / / / /368.5 RPM 8,000 6,000 4,000 4,000 3,000 2,000 kg/lbs. 8/ / / /44 28/ / /80 65/80 65/ ROMAI F SERIES For special machining tasks in a fixed angular position. Internal coolant standard, can be omitted optionally. F CUSTOM FIXED Tool F5 F6 F7 F10 F20 F OUTPUT* ER-20A ER-25 ER-32 ER-40 ER-50 ER-50 SHANK* 40/50 40/50 40/ Nm/ft.lbs 15/ / / / / /368.5 RPM 8,000 6,000 4,000 4,000 3,000 2,000 kg/lbs. 6/13.2 7/15.4 8/ /33 20/44 35/ /80 65/80 65/ *Tools available with other outputs & shanks (BT, HSK, etc.) Dimensions: millimeters Angle Head Selection Form p

118 ROMAI: SPECIALTY ROMAI For over 50 years, ROMAI has been providing the world with speciality angle heads for medical technology, automotive, wind energy, aerospace industry, household appliances, solar energy, tool and machine building. If you have a specific application that requires speciality angle heads, live tools, multi-spindle tools, and stationary multispindle heads, please contact KOMA PRECISION, Inc. directly. 118

119 ROMAI: SPECIALTY 1 RWS 7 2 RWS RWS 4 RWS Extended Length Head Special Output Head Special Input Head Capto Input Head ROMAI 5 RWS 6 RWS 7 RWS 8 RWS Special Flange Mount Special Arrestor Pin Custom Pick-up Station Special Mounting/Output 9 RWZ 10 RWZ 11 RWZ 12 RWW 150 Special Dual Output Extended Length Dual Special Dual Output CAT 40 Output Head 13 RWW 14 RWW 15 RWG 16 RWG Special Offset Head Special Offset Head Special HBM Head Special DWA5.8 Output Angle Head Selection Form p

120 ROMAI: SPECIALTY 17 RWD 18 RWG 19 RWW 20 RWG Adjustable Angle Head Extended Length Head Special Output Head FD 1 Collet Output ROMAI 21 WBK 22 RWU 23 RWW 24 WFK 75 Fixed Angle Head U-Shaped Head Special Offset Head Special HSK Input Head 25 DWFK 26 DWFK 27 DWFK 28 DISK HOLDER Special Slotting Head Special Slotting Head Special Slotting Head Special Slotting Head 29 CUSTOM OUTPUT 30 RADIAL HOLDER 31 DISK HOLDER 32 DRILL HEAD 1:2.25 Ratio Head Special Milling Head Special Milling Head Special Multi-Spindle 120 Angle Head Selection Form p.23

121 ROMAI: SPECIALTY ROMAI 33 RWS 7 34 RWS 7 CAPTO C8 DRIVE 35 RWG 7 FD 1 OUTPUT 31 Base to Output 28 Base to Output 42 Base to Output 36 RWW 7 CAPTO C8 DRIVE 37 RWF 7 50 CAT OUTPUT 38 RWZ Base to Output 51 Base to Output Special Dual Output Angle Head Selection Form p

122 LIVE TOOLS LIVE TOOLS 122

123 LIVE TOOL SELECTION FORM Dealer Company: End User Company: Contact: Contact: Address: Address: City: State: Zip Code: City: State: Zip Code: Phone #: Cell #: Phone #: Cell #: 1. Machine Information: Make: Model: Input: VDI: Bolt On: Drive: 2. Application Information: Milling End Mill Diameter & Flute: Drilling Drill Diameter: Other: Notes: RPM: Feed Rate: Depth of Cut: Material: Width of Cut: LIVE TOOLS 3. Head Information: Style of Head: Axial Radial 0 o - 90 o Adjustable Special Fixed Angle Dual Output Output: ER Weldon Arbor HSK Specialty: Internal Coolant Required Pressure: Notes: 123

124 : LIVE TOOLS Alberti LIVE TOOLS 124

125 : LIVE TOOLS Live Tools Unmatched precision when machining parts with demanding complexity LIVE TOOLS Alberti Live Tools live tools are designed to facilitate unmatched precision when machining parts with demanding complexity. Over 250 types of standard live tools are available from stock. With over 10,000 tools installed, KOMA PRECISION is the world s largest supplier for - the originator and the foremost innovator of productivity tooling. Turn your CNC lathe into an ultimate performance profit center with tooling and KOMA PRECISION. Innovative design, passionate attention to detail, and state of the art production facilities result in unmatched precision at an affordable price. Live Tool Selection Form p

126 : LIVE TOOL LIVE TOOL BUILD FEATURES Alberti Tooling Build Features Alberti GS 600 Cast Iron Tool Bodies Alberti: Gleason Gears LIVE TOOLS GS 600 ADVANTAGES: High tensile strength - 60kg/mm² (40% higher than steel, twice that of aluminum). High compression strength (absorbs vibration). Low thermal expansion (maintains accuracy & bearing pre-loads). Excellent dimensional stability (maintains accuracy). MATERIAL: GS 600 Spheroidal Cast Iron GS 600 is the same cast iron as used for the beds of machine tools. GS 600 features a low percentage of carbon, and spheroids are added during casting to provide compact grain structure and enhance the mechanical features of the material. TOOL BODY FEATURES: Bodies are completely machined inside & outside contributing to uniform weight. Bearing housing surfaces are ground. Bodies are chromium plated with (2) precision-lapped surfaces parallel to the tool output spindle for accurate alignment. GEARING MATERIAL - ADJUSTABLE ANGLE TOOLS: Aerospace/military grade steel with ultimate strength of 300 kg/mm². GEARING MATERIAL - ALL OTHER MODELS: Same steel as in the gears of Formula One race car transmissions with an ultimate strength of 190 kg/mm². (A good gear steel has an ultimate strength of 120 kg/ mm².) All bevel gears used are spiral Gleason gears, not spur gears. Gleason gears provide more than one tooth of engagement thereby creating optimized meshing of the teeth, greater power transmission, and reduced noise during operation. Gleason provides the following computerized data computation for each set of gears used in Alberti tools: Maximum pitch diameter. Ultimate strength of the material. Minimum & maximum RPM of the gears. Alberti Spindle, Shaft, and Bearings TOOL INPUT SHAFTS & OUTPUT SHAFTS MATERIAL: 18 NiCrMo5 (Nickel Chrome Moly) with no lead, case hardened and tempered (Certified to ISO9000/9001/9002). ADVANTAGES Lead increases machinability prior to heat-treating, but reduces strength up to 50%. This is especially important for the shafts and shanks, which are subject to great stress during heavy machining operations. BEARINGS All shafts are supported by (2) or (3) Abec 7 angular contact bearings. Angular contact bearings represent the evolution of conical rollers and support both axial & radial loads. All tool body bearing housing surfaces are ground for maximum precision. 126

127 : LIVE TOOLS DMG / MORI SEIKI LIVE TOOLS 127

128 : LIVE TOOL DMG / MORI SEIKI STRAIGHT TOOLS 90 TOOLS DUAL OUTPUT 90 TOOLS UNIVERSAL TOOLS LIVE TOOLS Lathe Model NL 1500 NL 2000 NL 2500 NL 3000 Standard Coolant Thru Standard Coolant Thru MA-3.5 M M U MCU-3.5 GH GH GH GH Output ER-32 ER-32 ER-32/32 ER-32 Nm/ft.lbs. - 45/33 45/33 20/15 RPM 6,000 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. - 45/33 RPM 6,000 6,000 MA-4.5 M M U MCU-3.5 GH GH GH GH Output ER-40 ER-40 ER-40/40 ER-32 Nm/ft.lbs. - 45/33 45/33 20/15 RPM 6,000 6,000 6,000 6,000 MA-4.5 RI M RI GH GH Output ER-40 ER-40 Nm/ft.lbs. - 45/33 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum NZ Live Tool Selection Form p.123

129 : LIVE TOOLS DMG / MORI SEIKI STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS Lathe Model NZ 1500 NZ 2000 Standard Coolant Thru MA-2.5 M MCU-1.5 GH GH GH Output ER-25 ER-25 ER-16 Nm/ft.lbs. - 25/18 16/11.8 RPM 6,000 6,000 6,000 MA-2.5 RI M RI GH GH Output ER-25 ER-25 Nm/ft.lbs. - 25/18 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS LIVE TOOLS Lathe Model ZT-1000 ZT-1500 VDI 30 ZT-2500 VDI 40 Standard Standard MA-2.5 M GH GH Output ER-25 ER-25 Nm/ft.lbs. - 25/18 RPM 6,000 6,000 MA-4.5 M MCU-2.5 GH GH GH Output ER-40 ER-40 ER-25 Nm/ft.lbs. - 25/18 20/15 RPM 6,000 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum Live Tool Selection Form p

130 : SMARTCHANGE DMG / MORI SEIKI LIVE TOOLS System New from Alberti, a complete range of live tools with interchangeable adapters for DMG/ Mori Seiki are now available in stock. The System units have a standard profile with no additional projection to reduce the chance of interference with the machine s enclosures. Alberti s patent pending design creates three points of contact between the driven tool holder body and tool holder output surfaces so there is no compromise in concentricity and rigidity to gain the speed and convenience of quick-change tooling. With the System one set of live tools can always stay in the machine with only the adapters needing to be changed. This provides improved efficiency and flexibility, plus a reduction in overall tooling costs. Alberti 130

131 : SMARTCHANGE The Alberti System A quick change system like no other... QUICK EASY PRECISE DMG / MORI SEIKI STRAIGHT TOOLS 90 TOOLS STRAIGHT TOOLS 90 TOOLS Lathe Model NL 1500 NL 2000 NL 2500 NL 3000 Standard Coolant Thru MA-3.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 45/33 RPM 6,000 6,000 MA-3.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 45/33 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum *Each tool comes standard with an ER Adapter, a Main Spindle Anti-Rotation Wrench & a Long Handle Wrench for Lock / Unlock Nut. For additional adapters & accessories, see below. Additional Adapters Lathe Model Accessories NZ 1500 NZ 2000 Live Tool Selection Form p.123 Standard Coolant Thru MA-2.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 25/18 RPM 6,000 6,000 MA-2.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 25/18 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum Measuring Fixtures LIVE TOOLS ER Collets ER Collets SIZE ER-20 ER-25 SIZE 40 Taper 50 Taper Tool Pot Weldon Outputs Weldon Outputs SIZE 1/2 5/8 Tool Pot Holding Fixture Shell Mill Arbors SIZE 3/4 Holding Fixture Note: Holding fixture does not include adapter and wrench. 131

132 : SMARTCHANGE DMG / MORI SEIKI The Alberti System A quick change system like no other... QUICK EASY PRECISE Triple Contact System First & Second Contact Points Third Contact Point This system incorporates a triple contact support between the body and adapter for extreme rigidity and accuracy. LIVE TOOLS Low Profile How It Works Clamping Un-Clamping The patent pending Alberti collet clamp & wrench system quickly and precisely locks the quick change adapter, reducing tool cutter changing time to a minimum. The System allows for tools to be externally preset for quick job change over and increased profitability. 132

133 : SMARTCHANGE DMG / MORI SEIKI Highest Accuracy & Repeatability Run-Out of the Collet Chuck with Adapter Mounted Repeatability Adapter Change Time µm 20 seconds Accuracy with Gauge Bar Inserted in the Collet Chuck Repeatability 0.003mm ( in.) Run Out with System 120mm (4.72in.) 40mm (1.57in.) Max ( in.) Max ( in.) Accuracy with Gauge Bar Inserted in the Collet Chuck at 40mm = 0.008mm (1.57in. = in.) at 120mm = 0.01mm (4.72in. = in.) LIVE TOOLS Large Selection of Adapters ER Collet Chuck Weldon Output Shell Mill Output 133

134 : LIVE TOOLS LIVE TOOLS 134

135 : LIVE TOOLS MAZAK STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS Lathe Model MULTIPLEX 6100 MULTIPLEX 610 MULTIPLEX 6200 MULTIPLEX 620 MULTIPLEX 6300 MULTIPLEX 630 Standard Coolant Thru Standard Coolant Thru 4:1 Speeder Standard Coolant Thru MA-3.5 R M MCU-2.5 GH GH GH Output ER-32 ER-32 ER-25 Nm/ft.lbs. 30/22 25/18 20/15 RPM 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. 30/22 25/18 RPM 6,000 6,000 MA-3.5 R M MCU-2.5 GH GH GH Output ER-32 ER-32 ER-25 Nm/ft.lbs. 30/22 25/18 20/15 RPM 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. 30/22 25/18 RPM 6,000 6,000 MA-3.5 RE M E MCU-1.5 E GH GH GH Output ER-32 ER-32 ER-16 Nm/ft.lbs. 15/11 15/11 15/11 RPM 12,000 12,000 12,000 MA-5.0 R M MCU-3.5 GH GH GH Output ISO 40 ISO 40 ER-32 Nm/ft.lbs. 75/55 75/55 32/25 RPM 6,000 6,000 6,000 MA-5.0 RI M RI GH GH Output ISO 40 ISO 40 Nm/ft.lbs. 75/55 75/55 RPM 6,000 6,000 LIVE TOOLS Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

136 : LIVE TOOLS MAZAK STRAIGHT TOOLS 90 TOOLS DUAL OUTPUT 90 TOOLS UNIVERSAL TOOLS LIVE TOOLS Lathe Model SQT 10 SQT 100 NEXUS QTN 100/150 Standard Coolant Thru 4:1 Speeder MA-2.5 R M M U MCU-2.5 GH GH GH GH Output ER-25 ER-25 ER-25/16 ER-25 Nm/ft.lbs. 30/22 25/18 25/18 20/15 RPM 6,000 6,000 6,000 6,000 MA-2.5 RI M RI GH GH Output ER-25 ER-25 Nm/ft.lbs. 30/22 25/18 RPM 6,000 6,000 MA-2.5 RE M E MCU-1.5 E GH GH GH Output ER-25 ER-25 ER-16 Nm/ft.lbs. 15/11 15/11 15/11 RPM 12,000 12,000 12,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm SQT Live Tool Selection Form p.123

137 : LIVE TOOLS MAZAK STRAIGHT TOOLS 90 TOOLS DUAL OUTPUT 90 TOOLS UNIVERSAL TOOLS Lathe Model SQT 200/250 SQT 15/18 M NEXUS QTN 200/250 Standard Coolant Thru 4:1 Speeder MA-3.5 R M M U MCU-2.5 GH GH GH GH Output ER-32 ER-32 ER-32/20 ER-25 Nm/ft.lbs. 40/30 45/33 45/33 20/15 RPM 6,000 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. 40/30 45/33 RPM 6,000 6,000 MA-3.5 RE M E MCU-1.5 E GH GH GH Output ER-32 ER-32 ER-16A Nm/ft.lbs. 30/22 30/22 6/4 RPM 12,000 12,000 12,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm LIVE TOOLS STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS Lathe Model SQT 28 NEXUS QTN 350/450 Standard Coolant Thru MA-5.0 M MCU-3.5 GH GH GH Output ISO 40 ISO 40 ER-32 Nm/ft.lbs. 75/55 75/55 32/25 RPM 6,000 6,000 6,000 MA-5.0 RI M RI GH GH Output ISO 40 ISO 40 Nm/ft.lbs. 75/55 75/55 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

138 : LIVE TOOLS Nakamura-Tome LIVE TOOLS 138

139 : LIVE TOOLS NAKAMURA-TOME CROSS DRILL TOOLS FACE OFFSET FACE DRILL TOOLS DRILL TOOLS DUAL OUTPUT FACE TOOLS ADJUSTABLE ANGLE TOOLS Lathe Model TW-10 SC-150 SC-200 SC-250 WT-150 WT-150LB WT-250 WTS-150 WTW-150 SUPER NTJ SUPER NTJX NTM 3 Standard Coolant Thru 2:1 Speeder Coolant Thru 2:1 Speeder 4:1 Speeder KZ-1510 KZ-1513 KZ-1513 D KZ U MCU-1.5 GH GH GH GH GH Output ER-25 ER-25 ER-25 ER-25 ER-16 Nm/ft.lbs / / / /4.5 RPM 6,000 6,000 6,000 6,000 6,000 KZ-1510 KZ-1513 KZ-1513 D GH GH GH Output ER-32 ER-32 ER-32 Nm/ft.lbs. - 45/ /22 RPM 6,000 6,000 6,000 KZ-1510 C KZ-1513 C KZ-1513 DC GH GH GH Output ER-25 ER-25 ER-25 Nm/ft.lbs / /18.5 RPM 6,000 6,000 6,000 KZ-1510 C KZ-1513 C KZ-1513 DC GH GH GH Output ER-32 ER-32 ER-32 Nm/ft.lbs. - 45/ /22 RPM 6,000 6,000 6,000 KZ-1510 S KZ-1513 DS GH GH Output ER-20A ER-20 Nm/ft.lbs. 15.6/ /11.5 RPM 12,000 12,000 KZ-1513 DCS GH Output ER-20 Nm/ft.lbs. 15.6/11.5 RPM 12,000 MCU-1.5 S GH Output ER-16 Nm/ft.lbs. 4/3 RPM 12,000 LIVE TOOLS Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

140 : LIVE TOOLS NAKAMURA-TOME CROSS DRILL TOOLS FACE OFFSET FACE DRILL TOOLS DRILL TOOLS DUAL OUTPUT FACE TOOLS ADJUSTABLE ANGLE TOOLS LIVE TOOLS Lathe Model TW-20 SC-300 WT-300 SUPER NTX SUPER NTXS Standard Coolant Thru 2:1 Speeder Coolant Thru 2:1 Speeder 4:1 Speeder KR-2310 KR-2313 KR-2313 D KR U MCU-1.5 GH GH GH GH GH Output ER-32 ER-32 ER-32 ER-32 ER-16 Nm/ft.lbs. - 45/ / / /4.5 RPM 6,000 6,000 6,000 6,000 6,000 KR-2310 C KR-2313 C KR-2313 DC GH GH GH Output ER-32 ER-32 ER-32 Nm/ft.lbs. - 45/ /33.2 RPM 6,000 6,000 6,000 KR-2310 S KR-2313 DS GH GH Output ER-25A ER-25 Nm/ft.lbs. 30.1/ /18.5 RPM 12,000 12,000 KR-2313 DCS GH Output ER-25 Nm/ft.lbs. 25.1/18.5 RPM 12,000 MCU-1.5 S GH Output ER-16 Nm/ft.lbs. 4/3 RPM 12,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm SUPER NTJ 140 Live Tool Selection Form p.123

141 : LIVE TOOLS NAKAMURA-TOME CROSS DRILL TOOLS FACE DRILL TOOLS DUAL OUTPUT FACE TOOLS ADJUSTABLE ANGLE TOOLS Lathe Model TW-30 SC-450 STW-40 STS-40 Standard Coolant Thru KR-3510 KR-3513 KR U MCU-2.5 GH GH GH GH Output ER-40 ER-40 ER-40 ER-25 Nm/ft.lbs / / /15 RPM 6,000 6,000 6,000 6,000 KR-3510 C KR-3513 C GH GH Output ER-40 ER-40 Nm/ft.lbs /55.3 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm CROSS DRILL TOOLS FACE DRILL TOOLS DUAL OUTPUT FACE TOOLS ADJUSTABLE ANGLE TOOLS LIVE TOOLS Lathe Model SUPER MILL Standard Coolant Thru KG-4310 KG-4313 KG U MCU-1.5 GH GH GH GH Output ER-32 ER-32 ER-32 ER-16 Nm/ft.lbs. - 45/ / /4.5 RPM 6,000 6,000 6,000 6,000 KG-4313 GH Output ER-32 / H=75 Nm/ft.lbs. 45/33.2 RPM 6,000 KG-4310 C KG-4313 C GH GH Output ER-32 ER-32 Nm/ft.lbs. - 45/33.2 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

142 : LIVE TOOLS NAKAMURA-TOME AXIAL DUAL OUTPUT AXIAL TRIPLE OUTPUT RADIAL DUAL OUTPUT Lathe Model WT-100 SUPER NTY 3 Standard MA-1.5 2U MA-1.5 3U M U GH GH GH Output ER-16A ER-16A ER-16A Nm/ft.lbs. 15.6/ / /11.5 RPM 6,000 6,000 6,000 6,000 RPM Maximum ER-16A = mm CROSS DRILL TOOLS OFFSET CROSS DRILL TOOLS FACE DRILL TOOLS DUAL OUTPUT FACE TOOLS ADJUSTABLE ANGLE TOOLS LIVE TOOLS Lathe Model WT-100 SUPER NTY 3 Standard Coolant Thru 2:1 Speeder A26330 A26333 A U AUAT 0.5 GH GH GH GH Output ER-25A ER-25A ER-25A ER-11 Nm/ft.lbs / / /7 RPM 6,000 6,000 6,000 6,000 A26330C A26333C GH GH Output ER-25A ER-25A Nm/ft.lbs /18.5 RPM 6,000 6,000 A26330S A26333S GH GH Output ER-16A ER-16A Nm/ft.lbs. 15.6/ /11.5 RPM 12,000 12,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm 142 Live Tool Selection Form p.123

143 : LIVE TOOLS NAKAMURA-TOME 3/4 FACE & O.D. CUTTING HOLDERS Lathe Model WT-100 SUPER NTY 3 Standard A21411 A21421 A21490 A21478 A21417 A8425 KH KH KH KH KH KH /4 CUT OFF HOLDER 1 CUT OFF HOLDER 3/4 CUT OFF HOLDER 1 COOLANT HOLDER 1 DOUBLE BAR HOLDER 3/4 TRIPLE BAR HOLDER Lathe Model WT-100 SUPER NTY 3 Standard Coolant Thru A21431 A22074 A21441 A22412 A21491 KH KH KH KH KH A22417 KH LIVE TOOLS WT-100 Live Tool Selection Form p

144 : SMARTCHANGE NAKAMURA-TOME LIVE TOOLS System New from Alberti, a complete range of live tools with interchangeable adapters for Nakamura-Tome are now available in stock. The System units have a standard profile with no additional projection to reduce the chance of interference with the machine s enclosures. Alberti s patent pending design creates three points of contact between the driven tool holder body and tool holder output surfaces so there is no compromise in concentricity and rigidity to gain the speed and convenience of quick-change tooling. With the System one set of live tools can always stay in the machine with only the adapters needing to be changed. This provides improved efficiency and flexibility, plus a reduction in overall tooling costs. Alberti 144

145 : SMARTCHANGE The Alberti System A quick change system like no other... QUICK EASY PRECISE NAKAMURA-TOME CROSS FACE DRILL TOOLS DRILL TOOLS CROSS FACE DRILL TOOLS DRILL TOOLS Lathe Model TW-10 SC-150 SC-200 SC-250 WT-150 WT-150LB WT-250 WTS-150 WTW-150 SUPER NTJ SUPER NTJX NTM 3 Standard Coolant Thru KZ-1510 KZ-1513 GH GH Output SC2* SC2* Nm/ft.lbs /18.5 RPM 6,000 6,000 KZ-1510 C KZ-1513 C GH GH Output SC2* SC2* Nm/ft.lbs /18.5 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum Additional Adapters Lathe Model WT-100 Standard Coolant Thru C26330-SC C26333-SC GH GH Output SC* SC* Nm/ft.lbs /18.5 RPM 6,000 6,000 C26330C-SC C26333C-SC GH GH Output SC* SC* Nm/ft.lbs /18.5 RPM 6,000 6,000 Coolant Pressure = 70 Bar/1050 PSI RPM = Maximum *Each tool comes standard with an ER Adapter, a Main Spindle Anti-Rotation Wrench & a Long Handle Wrench for Lock / Unlock Nut. For additional adapters & accessories, see below. Live Tool Selection Form p.123 Accessories Measuring Fixtures LIVE TOOLS ER Collets ER Collets SIZE ER-20 ER-25 SIZE 40 Taper 50 Taper Tool Pot Weldon Outputs Weldon Outputs SIZE 1/2 5/8 Tool Pot Holding Fixture Shell Mill Arbors SIZE 3/4 Note: Holding fixture does not include adapter and wrench. Shell Mill Arbors Holding Fixture 145

146 : LIVE TOOLS NAKAMURA-TOME The Alberti System A quick change system like no other... QUICK EASY PRECISE Triple Contact System First & Second Contact Points Third Contact Point This system incorporates a triple contact support between the body and adapter for extreme rigidity and accuracy. LIVE TOOLS Low Profile How It Works Clamping Un-Clamping The patent pending Alberti collet clamp & wrench system quickly and precisely locks the quick change adapter, reducing tool cutter changing time to a minimum. The System allows for tools to be externally preset for quick job change over and increased profitability. 146

147 : LIVE TOOLS NAKAMURA-TOME Highest Accuracy & Repeatability Run-Out of the Collet Chuck with Adapter Mounted Repeatability Adapter Change Time µm 20 seconds Accuracy with Gauge Bar Inserted in the Collet Chuck Repeatability 0.003mm ( in.) Run Out with System 120mm (4.72in.) 40mm (1.57in.) Max ( in.) Max ( in.) Accuracy with Gauge Bar Inserted in the Collet Chuck at 40mm = 0.008mm (1.57in. = in.) at 120mm = 0.01mm (4.72in. = in.) LIVE TOOLS Large Selection of Adapters ER Collet Chuck Weldon Output Shell Mill Output 147

148 : LIVE TOOLS LIVE TOOLS 148

149 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS Lathe Model SPACE TURN LB2000EX LB2500EX LB3000EX SPACE TURN LB4000EX Standard Coolant Thru Standard Coolant Thru MA-3.5 M MCU-1.5 GH GH GH Output ER-32A ER-32 ER-16A Nm/ft.lbs. - 50/37 10/7.4 RPM 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32A ER-32 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 MA-4.5 M MCU-1.5 GH GH GH Output ER-40 ER-40 ER-16A Nm/ft.lbs. - 50/37 10/7.4 RPM 6,000 6,000 6,000 MA-4.5 RI M RI GH GH Output ER-40 ER-40 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 LIVE TOOLS Coolant Pressure Straight Tools = 70 Bar/1000 PSI Coolant Pressure 90 Tools = 70 Bar/1000 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32/ER-32A = 1-20mm ER-40 = 2-30mm LB4000EX Live Tool Selection Form p

150 : LIVE TOOLS OKUMA 1 FACE/O.D. HOLDER 1 FACE/I.D. HOLDER 11 / 4 Cut-off holder 1 1 / 2 COMBI HOLDER 5/ 8 FACE/ O.D. HOLDER 5/ 8 FACE/ O.D. HOLDER Lathe Model SPACE TURN LB2000EX LB2500EX Standard KH KH KH KH KH KH Tool Size ¾ or 1 ¾ or 1 1¼ 1½ Bar* 5 / 8 x 5 / 8 5 / 8 x 5 / 8 1 FACE/O.D. HOLDER 1 FACE/I.D. HOLDER 11 / 4 Cut-off holder 1 1 / 2 COMBI HOLDER 5/ 8 FACE/ O.D. HOLDER 5/ 8 FACE/ O.D. HOLDER LIVE TOOLS Lathe Model SPACE TURN LB3000EX Standard KH KH KH KH KH KH Tool Size ¾ or 1 ¾ or 1 1¼ 1½ Bar* 5 / 8 x 5 / 8 5 / 8 x 5 / 8 1 FACE/O.D. 1 FACE/I.D. HOLDER HOLDER 11 / 4 Cut-off 1 1 / 2 COMBI 1 1 / 2 DOUBLE holder HOLDER COMBI HOLDER Standard KH KH KH KH KH Tool Size 1 x 1 1 x 1 1¼ 1½ Bar* 1½ Bar* 1 FACE/O.D. HOLDER 1 FACE/I.D. HOLDER 11 / 4 Cut-off holder 1 1 / 2 COMBI HOLDER Lathe Model SPACE TURN LB4000EX Standard KH KH KH KH Tool Size 1 x 1 1 x 1 1¼ 1½ Bar* ACCESSORIES: BORING BAR SLEEVES* GP GP GP GP ½ ¾ 1 1¼ 150 Live Tool Selection Form p.123

151 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LB-10M LB-10IIM LR-10M LB-200M ES-L8II GENOS L200 Standard Coolant Thru MA-2.5 M M D MCU-1.5 GH GH GH GH KH KH Output ER-25 ER-25 ER-25 ER-16 ER-25 3/4 Arbor Nm/ft.lbs. - 16/ / / / /29.5 RPM 6,000 6,000 6,000 6,000 6,000 2,500 MA-2.5 RI M RI GH GH Output ER-25 ER-25 Nm/ft.lbs. - 16/11.8 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm STRAIGHT OFFSET FRONT TOOLS STRAIGHT OFFSET BACK TOOLS STRAIGHT OFFSET DUAL TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Lathe Model LB-200MW Standard Coolant Thru MA-2.5 R MA-2.5 R MA-2.5 R 2U M M D MCU-1.5 GH GH GH GH GH GH Output ER-25 ER-25 ER-25 ER-25 ER-25 ER-16 Nm/ft.lbs. 16/ / / / / /11.8 RPM 6,000 6,000 6,000 6,000 6,000 6,000 M RI GH Output ER-25 Nm/ft.lbs. 16/11.8 RPM 6,000 LIVE TOOLS Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LB-200MW Standard KH KH Output ER-25 3/4 Arbor Nm/ft.lbs. 16/ /29.5 RPM 6,000 2,500 RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

152 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model ESL-10 LB-15 SERIES LU-15M LU-300M LB-300 SERIES L-370 CAPTAIN GENOS L300 Standard Coolant Thru MA-3.5 M M D MCU-2.5 GH GH GH GH KH KH Output ER-32 ER-32 ER-32 ER-25 ER-40 1 Arbor Nm/ft.lbs. - 50/37 50/37 25/ / /59 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm STRAIGHT OFFSET FRONT TOOLS STRAIGHT OFFSET BACK TOOLS STRAIGHT OFFSET DUAL TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS LIVE TOOLS Lathe Model L-370MW LB-300MW LU-15MW Standard Coolant Thru MA-3.5 R MA-3.5 R MA-3.5 R 2U M M D MCU-2.5 GH GH GH GH GH GH Output ER-32 ER-32 ER-32 ER-32 ER-32 ER-25 Nm/ft.lbs. 50/37 50/37 50/37 50/37 50/37 25/18.4 RPM 6,000 6,000 6,000 6,000 6,000 6,000 M RI GH Output ER-32 Nm/ft.lbs. 50/37 RPM 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model L-370MW LB-300MW LU-15MW Standard KH KH Output ER-40 1 Arbor Nm/ft.lbs. 25/ /59 RPM 6,000 2,000 RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm 152 Live Tool Selection Form p.123

153 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LU-25M LU-400M LB-25 SERIES LB-400M L-470 CAPTAIN Standard Coolant Thru MA-4.5 M M D MCU-2.5 GH GH GH GH KH KH Output ER-40 ER-40 ER-40 ER-25 ER-40 1 Arbor Nm/ft.lbs. - 50/37 50/37 25/ / /59 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-4.5 RI M RI GH GH Output ER-40 ER-40 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm STRAIGHT OFFSET FRONT TOOLS STRAIGHT OFFSET BACK TOOLS STRAIGHT OFFSET DUAL TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Lathe Model L-470MW LB-400MW Standard Coolant Thru MA-3.5 R MA-3.5 R MA-3.5 R 2U M M D MCU-2.5 GH GH GH GH GH GH Output ER-32 ER-32 ER-32 ER-40 ER-40 ER-25 Nm/ft.lbs. 50/37 50/37 50/37 50/37 50/37 25/18.4 RPM 6,000 6,000 6,000 6,000 6,000 6,000 M RI GH Output ER-40 Nm/ft.lbs. 50/37 RPM 6,000 LIVE TOOLS Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model L-470MW LB-400MW Standard KH KH Output ER-40 1 Arbor Nm/ft.lbs. 25/ /59 RPM 6,000 2,000 RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

154 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LU-35M LB-35M Standard Coolant Thru MA-4.5 M M D MCU-3.5 GH GH GH GH KH KH Output ER-40 ER-40 ER-40 ER-32 ER-40 1 Arbor Nm/ft.lbs. - 50/37 50/37 25/ /37 80/59 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-4.5 RI M RI GH GH Output ER-40 ER-40 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm LIVE TOOLS STRAIGHT TOOLS 90 TOOLS 90 OFFSET TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LU-35IIM LB-35IIM Standard Coolant Thru MA-4.5 M M D MCU-3.5 GH GH GH GH KH KH Output ER-40 ER-40 ER-40 ER-32 ER-40 1 Arbor Nm/ft.lbs. - 50/37 50/37 25/ /37 80/59 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-4.5 RI M RI GH GH Output ER-40 ER-40 Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm 154 Live Tool Selection Form p.123

155 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 TOOLS UNIVERSAL TOOLS Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LU-45 LB-45 Standard Coolant Thru MA-5.0 M MCU-3.5 GH GH GH KH KH Output ER-50 ER-50 ER-32 ER-40 1 Arbor Nm/ft.lbs /74 25/ /37 120/88 RPM 6,000 6,000 6,000 6,000 2,000 MA-5.0 RI M RI GH GH Output ER-50 ER-50 Nm/ft.lbs /74 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm LIVE TOOLS Live Tool Selection Form p

156 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 MAIN SPINDLE TOOLS 90 SUB SPINDLE TOOLS UNIVERSAL TOOLS STRAIGHT Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LT-10M LT-200M LT-200MY Standard Coolant Thru MA-2.5 M M D MCU-1.5 GH GH GH GH KH KH Output ER-25 ER-25 ER-25 ER-16 ER-25A ¾ Arbor Nm/ft.lbs. - 16/ / /7.4 16/ /29.5 RPM 6,000 6,000 6,000 6,000 6,000 2,500 MA-2.5 RI M RIC M D RI GH GH GH Output ER-25 ER-25 ER-25 Nm/ft.lbs. - 16/ /11.8 RPM 6,000 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm LIVE TOOLS STRAIGHT TOOLS 90 MAIN SPINDLE TOOLS 90 SUB SPINDLE TOOLS UNIVERSAL TOOLS STRAIGHT Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LT-15M LT-300M LT-300MY Standard Coolant Thru MA-3.5 M M D MCU-1.5 GH GH GH GH KH KH Output ER-32 ER-32 ER-32 ER-16 ER-25 1 Arbor Nm/ft.lbs. - 50/37 50/37 10/7.4 50/37 50/37 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-3.5 RI M RI M D RI GH GH GH Output ER-32 ER-32 ER-32 Nm/ft.lbs. - 50/37 50/37 RPM 6,000 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm 156 Live Tool Selection Form p.123

157 : LIVE TOOLS OKUMA STRAIGHT TOOLS 90 MAIN SPINDLE TOOLS 90 SUB SPINDLE TOOLS UNIVERSAL TOOLS STRAIGHT Y-AXIS OFFSET TOOLS 90 DISC HOLDER TOOLS Lathe Model LT-25M Standard Coolant Thru MA-4.5 M M D MCU-2.5 GH GH GH GH KH KH Output ER-40 ER-40 ER-40 ER-25 ER-25 1 Arbor Nm/ft.lbs. - 50/37 50/37 20/15 50/37 80/59 RPM 6,000 6,000 6,000 6,000 6,000 2,000 MA-4.5 RI M RI M D RI GH GH GH Output ER-40 ER-40 ER-40 Nm/ft.lbs. - 50/37 50/37 RPM 6,000 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm STRAIGHT TOOLS 90 TOOLS LIVE TOOLS Lathe Model LT-2000EX Standard Coolant Thru MA-2.5 M GH GH Output ER-25 ER-25 Nm/ft.lbs. - 45/33 RPM 6,000 6,000 MA-2.5 RI M RI GH GH Output ER-25 ER-25 Nm/ft.lbs. - 45/33 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

158 : SMARTCHANGE OKUMA LIVE TOOLS System New from Alberti, a complete range of live tools with interchangeable adapters for Okuma are now available in stock. System STRAIGHT TOOLS The units have a standard profile with no additional projection to reduce the chance of interference with the machine s enclosures. Alberti s patent pending design creates three points of contact between the driven tool holder body and tool holder output surfaces so there is no compromise in concentricity and rigidity to gain the speed and convenience of quick-change tooling. With the System one set of live tools can always stay in the machine with only the adapters needing to be changed. This provides improved efficiency and flexibility, plus a reduction in overall tooling costs. STRAIGHT TOOLS 90 TOOLS 90 TOOLS 158 Lathe Model SPACE TURN LB2000EX LB2500EX LB3000EX Standard Coolant Thru MA-3.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 50/37 RPM 6,000 6,000 MA-3.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 70 Bar/1000 PSI Coolant Pressure 90 Tools = 70 Bar/1000 PSI RPM = Maximum Lathe Model ESL-10 LB-15 SERIES LU-15M LU-300M LB-300 SERIES L-370 CAPTAIN GENOS L300 Live Tool Selection Form p.123 Standard Coolant Thru MA-3.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 50/37 RPM 6,000 6,000 MA-3.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 50/37 RPM 6,000 6,000 Coolant Pressure Straight Tools = 70 Bar/1000 PSI Coolant Pressure 90 Tools = 70 Bar/1000 PSI RPM = Maximum

159 : SMARTCHANGE OKUMA The Alberti System A quick change system like no other... QUICK EASY PRECISE STRAIGHT TOOLS 90 MAIN SPINDLE TOOLS STRAIGHT TOOLS 90 TOOLS Lathe Model LT-10M LT-200M LT-200MY Standard Coolant Thru MA-2.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 16/11.8 RPM 6,000 6,000 MA-2.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 16/11.8 RPM 6,000 6,000 Coolant Pressure Straight Tools = 70 Bar/1000 PSI Coolant Pressure 90 Tools = 70 Bar/1000 PSI RPM = Maximum *Each tool comes standard with an ER Adapter, a Main Spindle Anti-Rotation Wrench & a Long Handle Wrench for Lock / Unlock Nut. For additional adapters & accessories, see below. Additional Adapters Lathe Model LT-2000EX Live Tool Selection Form p.123 Accessories Standard Coolant Thru MA-2.5 M GH GH Output SC2* SC2* Nm/ft.lbs. - 45/33 RPM 6,000 6,000 MA-2.5 RI M RI GH GH Output SC2* SC2* Nm/ft.lbs. - 45/33 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1000 PSI RPM = Maximum Measuring Fixtures LIVE TOOLS ER Collets ER Collets SIZE ER-20 ER-25 SIZE 40 Taper 50 Taper Tool Pot Weldon Outputs Weldon Outputs SIZE 1/2 5/8 Tool Pot Holding Fixture Shell Mill Arbors SIZE 3/4 Note: Holding fixture does not include adapter and wrench. Shell Mill Arbors Holding Fixture 159

160 : SMARTCHANGE OKUMA The Alberti System A quick change system like no other... QUICK EASY PRECISE Triple Contact System First & Second Contact Points Third Contact Point This system incorporates a triple contact support between the body and adapter for extreme rigidity and accuracy. LIVE TOOLS Low Profile How It Works Clamping Un-Clamping The patent pending Alberti collet clamp & wrench system quickly and precisely locks the quick change adapter, reducing tool cutter changing time to a minimum. The System allows for tools to be externally preset for quick job change over and increased profitability. 160

161 : SMARTCHANGE OKUMA Highest Accuracy & Repeatability Run-Out of the Collet Chuck with Adapter Mounted Repeatability Adapter Change Time µm 20 seconds Accuracy with Gauge Bar Inserted in the Collet Chuck Repeatability 0.003mm ( in.) Run Out with System 120mm (4.72in.) 40mm (1.57in.) Max ( in.) Max ( in.) Accuracy with Gauge Bar Inserted in the Collet Chuck at 40mm = 0.008mm (1.57in. = in.) at 120mm = 0.01mm (4.72in. = in.) LIVE TOOLS Large Selection of Adapters ER Collet Chuck Weldon Output Shell Mill Output 161

162 : LIVE TOOLS LIVE TOOLS 162

163 : LIVE TOOLS SAUTER STRAIGHT TOOLS 90 TOOLS OFFSET 90 TOOLS UNIVERSAL TOOLS Lathe Model VDI 30 VDI 40 VDI 50 Standard Coolant Thru Standard Coolant Thru Standard MA-2.5 M M90-2.5A MCU-1.5 GH GH GH GH Output ER-25 ER-25 ER-25 ER-16 Nm/ft.lbs. - 25/18 25/18 6/4 RPM 6,000 6,000 6,000 6,000 MA-2.5 RI M RI M90-2.5A RI GH GH GH Output ER-25 ER-25 ER-25 Nm/ft.lbs. - 25/18 25/18 RPM 6,000 6,000 6,000 MA-3.5 M M90-3.5A MCU-2.5 GH GH GH GH Output ER-32 ER-32 ER-32 ER-25 Nm/ft.lbs. - 45/33 40/30 20/15 RPM 6,000 6,000 6,000 6,000 MA-3.5 RI M RI M90-3.5A RI GH GH GH Output ER-32 ER-32 ER-32 Nm/ft.lbs. - 45/33 40/30 RPM 6,000 6,000 6,000 MA-4.5 M MCU-3.5 GH GH GH Output ER-40 ER-40 ER-32 Nm/ft.lbs. - 70/52 32/24 RPM 6,000 6,000 6,000 LIVE TOOLS Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm Live Tool Selection Form p

164 : LIVE TOOLS LIVE TOOLS 164

165 : LIVE TOOLS TAKISAWA STRAIGHT TOOLS 90 TOOLS DUAL OUTPUT 90 TOOLS UNIVERSAL TOOLS Lathe Model TMM TNR VDI-40 SERIES Standard Coolant Thru MA-3.5 M M U MCU-2.5 GH GH GH GH Output ER-32 ER-32 ER-32/32 ER-16 Nm/ft.lbs. - 35/26 35/26 18/13 RPM 6,000 6,000 6,000 6,000 MA-3.5 RI M RI GH GH Output ER-32 ER-32 Nm/ft.lbs. - 35/26 RPM 6,000 6,000 Coolant Pressure Straight Tools = 10 Bar/145 PSI Coolant Pressure 90 Tools = 70 Bar/1050 PSI RPM = Maximum ER-11 = 0.5-7mm ER-16/ER-16A = mm ER-20/ER-20A = mm ER-25/ER-25A = mm ER-32 = 1-20mm ER-40 = 2-30mm LIVE TOOLS Tooling Accessories INDIVIDUAL COLLET COMPENSATED TAPPING COLLET ER 16 / ET 1-16 Diameter SIZE UP TO #12 ER 25 / ET 1-25 Diameter SIZE UP TO 3/8 ER 32 / ET 1-32 Diameter 1-20 SIZE UP TO 5/8 ER 40 / ET 1-40 Diameter 2-30 SIZE UP TO 7/8 Live Tool Selection Form p

166 ROMAI: SPECIALTY LIVE TOOLS ROMAI LIVE TOOLS 166

167 ROMAI: SPECIALTY LIVE TOOLS ROMAI LIVE TOOLS Live Tool Selection Form p

168 ROMAI: SPECIALTY LIVE TOOLS 1 RADIAL 2 RADIAL 3 RADIAL 4 RADIAL Special Multi-Spindle Opposing Multi-Outputs Special Offset Custom Offset 5 RADIAL 6 RADIAL AXIAL 7 AXIAL 8 AXIAL Special Offset Okuma LR-45 Special Multi-Spindle Special Multi-Spindle ROMAI LIVE TOOLS 9 AXIAL 10 ADJUSTABLE 11 Y-AXIS OFFSET 12 AXIAL OFFSET Special Multi-Spindle Mazak 0-45 Radial Adjustable Dual Output Tool 13 AXIAL ARBOR 15 DISK HOLDER 16 DISK HOLDER Special Slotting Tool Special Slotting Tool Special Slotting Tool Special Milling Tool 168 Live Tool Selection Form p.123

169 ROMAI: SPECIALTY LIVE TOOLS 17 HORIZONTAL BORING MILL HEAD 18 HORIZONTAL BORING MILL HEAD Special Multi-Spindle Tool Special Dual Cutter Milling Head ROMAI LIVE TOOLS 19 ROTARY DIAL MACHINE HEAD 20 TRANSFER MACHINE HEAD Special Large Multi-Output Tool Special Multi-Spindle Tool Live Tool Selection Form p

170 : TORNOS SWISS TOOLS TORNOS SWISS TOOLS Designed to increase productivity and operational capacity Alberti TORNOS SWISS TOOLS for DECO 10 DECO 13 DECO 20 SWISS TOOLS Twenty five years of productivity tooling expertise is now available in Swiss tooling. Designed to increase productivity and operational capacity, offerings include adjustable angle heads, thread whirling and polygon tools. In addition to standard ER collet spindles, other output spindle option may be available on request. 170

171 : TORNOS SWISS TOOLS TORNOS p.172 Complete Series for TORNOS DECO 10 DECO 10 TORNOS p.175 Complete Series for TORNOS DECO 13 DECO 13 TORNOS p.178 Complete Series for TORNOS DECO 20 SWISS TOOLS DECO

172 : TORNOS SWISS TOOLS TORNOS DECO 10 ATO.DE Axial Short Collet ER 11 Ratio 1:1 RPM Transmission 12,000 Max. Pulley ATO.DE Axial Long Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM 12,000 Max. SWISS TOOLS ATO.DE Axial 3 Output Transmission Lubrication Pulley Lifelong Collet ER 11 Ratio 1:1 RPM Transmission Lubrication 12,000 Max. Pulley Lifelong 172

173 : TORNOS SWISS TOOLS TORNOS DECO 10 ATO.DE Axial Counter-Operation Collet ER 11 Ratio 1:1 RPM Transmission 12,000 Max. Pulley ATO.DE Radial Counter-Operation Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM Transmission 9,000 Max. Pulley ATO.DE Adjustable Counter-Operation Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM Transmission Lubrication 9,000 Max. Pulley Lifelong ATO.DE Axial Adjustable 0-90 Collet ER 11 Ratio 1:1 RPM 12,000 Max. ATO.DE Radial Adjustable 180 Transmission Pulley Lubrication Lifelong Collet ER 11 Ratio 1:1 SWISS TOOLS RPM Transmission Lubrication 12,000 Max. Pulley Lifelong 173

174 : TORNOS SWISS TOOLS TORNOS DECO 10 ATO.DE Radial Collet ER 11 Ratio 1:1 RPM Transmission 12,000 Max. Pulley ATO.DE Radial 3 Output Lubrication Lifelong Collet ER 11 Ratio 1:1 ATO.DE Polygon Holder RPM Transmission Lubrication Attachment 12,000 Max. Pulley Lifelong Polygon Cutter Ratio 1:1 ATO.DE Thread Whirling RPM Transmission Lubrication Attachment 8,000 Max. Pulley Lifelong Thread Whirling Head Ratio 1:1 SWISS TOOLS RPM Transmission Lubrication 8,000 Max. Pulley Lifelong 174

175 : TORNOS SWISS TOOLS TORNOS DECO 13 ATO.DE Axial Short Collet ER 16 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Axial Long Lubrication Lifelong Collet ER 16 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Axial 3 Output Lubrication Lifelong Collet ER 11 Ratio 1:1 SWISS TOOLS RPM Transmission Lubrication 8,000 Max. Pulley Lifelong 175

176 : TORNOS SWISS TOOLS TORNOS DECO 13 ATO.DE Axial Adjustable 0-90 Collet ER 11 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Radial Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Radial 3 Output Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong ATO.DE Radial Adjustable 180 Collet ER 11 Ratio 1:1 RPM Transmission 8,000 Max. Pulley Lubrication Lifelong SWISS TOOLS ATO.DE Axial Short Attachment Thread Whirling Head Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong 176

177 : TORNOS SWISS TOOLS TORNOS DECO 13 ATO.DE Polygon Holder Attachment Polygon Cutter Ratio 1:1 ATO.DE Hobbing Holder RPM Transmission Lubrication Attachement 8,000 Max. Pulley Lifelong Spindle Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong SWISS TOOLS 177

178 : TORNOS SWISS TOOLS TORNOS DECO 20 ATO.DE Axial Short Collet ER 20 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Axial Long Lubrication Lifelong Collet ER 20 Ratio 1:1 RPM 8,000 Max. SWISS TOOLS ATO.DE Axial 3 Output Transmission Lubrication Pulley Lifelong Collet ER 11 Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong 178

179 : TORNOS SWISS TOOLS TORNOS DECO 20 ATO.DE Axial Adjustable 0-90 Collet ER 11 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Radial Lubrication Lifelong Collet ER 20 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Radial 3 Output Lubrication Lifelong Collet ER 11 Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong ATO.DE Radial Adjustable 180 Collet ER 16 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE Hobbing Holder Lubrication Lifelong Attachment Spindle ø13-16 Ratio 4:1 SWISS TOOLS RPM Transmission Lubrication 2,000 Max. Pulley Lifelong 179

180 : TORNOS SWISS TOOLS TORNOS DECO 20 ATO.DE Thread Whirling Attachment Thread Whirling Head Ratio 1:1 RPM 8,000 Max. Transmission Pulley Lubrication Lifelong ATO.DE Polygon Holder Attachment Polygon Cutter Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE.SYSTEM AM System Lubrication Lifelong Collet ER 20 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE AM Base Lubrication Lifelong Collet -- Ratio 1:1 RPM Transmission 8,000 Max. Pulley Lubrication Lifelong SWISS TOOLS ATO.DE AM Axial Short Collet ER 20 Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong 180

181 : TORNOS SWISS TOOLS TORNOS DECO 20 ATO.DE AM Axial Long Collet ER 20 Ratio 1:1 RPM Transmission 8,000 Max. Pulley ATO.DE AM Radial Lubrication Lifelong Collet ER 20 Ratio 1:1 RPM Transmission Lubrication 8,000 Max. Pulley Lifelong SWISS TOOLS 181

182 TSUDAKOMA: INDEXERS TSUDAKOMA INDEXERS 182

183 TSUDAKOMA: INDEXERS TSUDAKOMA corporate facility located in Nonoichi-machi, Ishikawa, Japan. TSUDAKOMA products are being used all over the world for high-precision machining in the aerospace, energy, medical, electronics, and automotive industries. In pursuit of the ultimate in performance, productivity, and technical advantages, TSUDAKOMA always strives to develop innovative products. We are always trying to create advantageous NC tables that will satisfy our customers needs. TSUDAKOMA NC rotary tables are manufactured in this state-of-the-art Nonoichi facility. TSUDAKOMA has been manufacturing machinery for over 100 years with over 40 years experience as the world s largest and leading manufacturer of NC rotary tables. With over 50 highly qualified design personnel, and a fast and efficient CAD and information control system, TSUDAKOMA is able to monitor and quickly respond to changing manufacturing requirements. TSUDAKOMA INDEXERS 183

184 TSUDAKOMA: INDEXERS TSUDAKOMA INDEXERS 184

185 TSUDAKOMA: INDEXERS TSUDAKOMA: INDEXERS Specifications Dimensions = mm Indexer Model RZ-160 RZ-200 Spindle outer diameter 100h7 120h7 Table diameter (optional) (160 or 200) (200 or 250) Center height Center bore Nose Diameter (w/ face plate) 55H7 (50H7) 65H7 (60H7) Thru Diameter Table T-slot width w/face plate 12H8 12H8 Guide block width 14h7 18h7 Controller (included with table) TPC-Jr G2 TPC-Jr G3 Maximum motor speed rpm 3,000 3,000 Speed reduction ratio 1/60 1/72 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Clamp Nm (ft. lbs.) 156 (115) 294 (217) Indexing accuracy arc sec. ±22.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 40 (88) 65 (143) Allowable wheel torque Nm (ft. lbs.) 147 (108) 264 (195) Allowable work inertia kg.m Allowable work weight W F W kg (lbs) [w/ tailstock] kg (lbs)] N (lbf) 75 (165) [150 (330)] 150 (330) 7,840 (1,756) 100 (220) [250 (550)] 250 (550) 13,720 (3,073) Controller TPC-Jr Control axis 1 axis Servo motor AC servo, ABS detector Command unit Dividing number Direct indexing Arc indexing RZ-160 with 5C Collet 1 to even indexing 1 to 9999 even indexing Max. command angle ± Command system INV, ABS, Shortcut ABS, INC/ABS mixed system Input system Includes MDI & full RS-232 communication Program control Workpiece No. (W0000 to 9999) Program capacity 1000 blocks in main & sub-program together Between rotary table & TPC-Jr (1 pc.) Cable supplied (Standard) For motor : 5m Power cable : 5m Interlocking cable : 5m 1 Ø 200/220V±10% 50/60Hz (non-ce) Power 1 Ø 230V±10% 50/60Hz (CE) Requirements (less than 100 ohm Model Power capacity Fuse Rating ground resistance) Jr G2 1.2KVA 8A Jr G3 2.2KVA 15A Allowable load when table clamped L F Nm (ft. lbs.) 156 (115) 294 (217) F L Nm (ft. lbs.) 392 (289) 980 (722) Options & Accessories Faceplates Options Accessories 5C Collets Various Chucks Tailstocks/ Support Spindles PVC Cable Set Steel Braided Cable Set RZ-160 Yes Yes Yes Yes Yes Yes RZ-200 Yes Yes Yes Yes Yes Yes RZ-160 TS-160 Support Spindle The rotary table and support spindle are mounted on a baseplate and joined to a specially designed, dual 5C collet trunnion fixture. TSUDAKOMA INDEXERS 185

186 186

187 TOOL PRESETTER SELECTION FORM Customer Information Company: Contact: Address: Phone: Details of Tooling to be Measured Spindle Tapers: (Ex.: CAT, BT, HSK, Capto, KM, VDI) Maximum Tool Length: Maximum Tool Diameter: Maximum Tool Weight: Tool Types (See below): Examples of single lenth tools: drill, tap, single point boring bar, reamer Examples of multi-insert tools: end mill, face mill, C bore, multi-insert boring bar, special profile tools Tool Presetter models based on above criteria: Selecting the Correct Tool Presetter Model Does the customer currently use Presetters? If yes, what brand: Purpose for purchasing a Tool Presetter: (Ex.: Increase productivity, solve work piece accuracy problems, eliminate operator errors, etc.) How does the customer currently measure tool lengths? How many CNC machines does the customer have and what type? Verticals: Horizontals: Turning Centers: Other: How many CNC machines will the presetter service? Ex.: Tool Room unit for all their CNC machines or used in a machining cell on shop floor) Does the customer need tool clamping in the spindle? (Tool clamping simulates the drawbar force on a machining center and the Z axis measurements will be more accurate) (Models with Tool Clamping: Hathor, Khyan, Ankh or Amon Ra) Any special requirements for the tool presetter: (Example: Measure angle heads) NOTE: The Khyan is available with dual cameras for cutter grinder inspection of tools Tool Presetter models based on above criteria: How Will the Presetter Be Used (To Determine Presetter Software Requirements) Measure length & diameter and print label: (Capable on all models, optional printer required) Does the customer need Tool Inspection also? (Possible on all models except Larth) Generate and maintain tool lists by CNC machine and by work piece? (See note below) Generate CNC program to download the offset values to the CNC machine? (See note below) Does the customer need the ability to upload / download DXF files? (Possible with Khyan & Amon Ra) Does the customer measure multi-insert cutters for length & diameter run-out? Does the customer need to generate a report on the results of the tool measurement? Does the customer use or interested in Balluff ID Chips? (Possible with Khyan & Amon Ra) *NOTE: Larth - Optional DPP software and PC required Sethy, Hathor & Ankh - PC required for ToolingUp software provide with presetter Khyan & Amon Ra - Internal PC with Q software included (with Wi-Fi) Elbo Controlli Tool Presetter Measuring Range Presetter Model Maximum Tool Weight Measuring Range Measuring Range Measuring Range X Axis (Radius) X Axis (Diameter) Z Axis Larth 30Kg; 66lbs 130mm; mm; mm; Sethy 110Kg; 240lbs Hathor 135Kg; 297lbs 200mm; mm; mm; Khyan Ankh Amon Ra 145Kg; 319lbs 290Kg; 638lbs 300Kg; 660lbs 300mm; mm; mm; (std) 800mm; (opt) 187

188 188

189 ANGLE HEAD SELECTION FORM Dealer Company: End User Company: Contact: Contact: Address: Address: City: State: Zip Code: City: State: Zip Code: Phone #: Cell #: Phone #: Cell #: 1. Machine Information: HMC VMC Make: Model: Taper: CAT 40 CAT 50 BT 40 BT 50 HSK 63 HSK 100 Other: Tool Changer Specs: Max Weight: Max Diameter: Max Length: 2. Application Information: Milling: End Mill Dia.: # of Flutes / Inserts: Drilling: Drill Dia.: Depth of Cut: Width of Cut: RPM: IPM: RPM: IPM: Material: Material: Notes: 3. Head Information: Style of Head: Fixed 90 o 0 o - 90 o Adjustable Output: ER Weldon Arbor Special Fixed Angle Dual Output HSK 40 Taper 50 Taper Extended Length Tool Changed Specialty: Hand Load Flange Mount Smart Change W&F Coolant: Coolant Required Through Orientation Pin Through Input Spindle Through Retaining Block Pressure: Notes: 189