PGM Prepiped Gas Manifold
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1 PGM Prepiped Gas Manifold PGM-1 Edition Prepiped and assembled for easy installation Suitable for single and multiple burner applications Automatic safety shutoff valves with visual indication and proof of closure High and low gas pressure switches Valve leakage test cocks allow for easy leak testing Optional automatic vent valve Meets NFPA requirements which simplifies insurance approval for most burner installations Integrated valve tightness control (valve proving) available
2 2 PGM-1 Edition The Hauck Prepiped Gas Manifold is a factory assembled prepiped gas train that permits easy, fast installation. For single burner industrial applications, two different 2000 series PGMs are available with dual automatic safety shutoff valves. For multiple burner industrial applications, two different 6000 series PGMs are available with a single automatic safety shutoff valve. For asphalt plant operations, the 3000 series PGM is available with dual safety shutoff valves. For PGMs with manual reset shutoff valves, contact Hauck. The Hauck PGM consists of high and low gas pressure switches, gas pressure gauge, automatic shutoff valves, outlet manual shutoff valve, leak test cock(s),interconnecting piping, and pilot line connection. All manifolds include test cocks that permit testing the main gas shutoff and blocking valves for leakage. An automatic vent valve option is available to meet IRI requirements and must be specified at time of order. The PGM is an integral part of any fuel gas supply system that meets NFPA requirements. Additional upstream components required per NFPA are available as prepiped regulator gas manifolds (RGMs) which include an equipment isolation valve, sediment trap, strainer, fuel gas pressure regulator and over pressure protection Series Industrial PGM 3100 Series Asphalt PGM 6400 Series Industrial PGM For additional information on this product, visit our website at: Hauck Manufacturing Company POB 90 Lebanon, PA T F info@hauckburner.com Copyright 2009 Elster Group ventas@morterahauck.com
3 2000 & 6000 SERIES (INDUSTRIAL) 2000 SERIES 2100 (MAXON) 2400 (KROMSCHRODER) CONNECTION SIZE (scfh) C v (scfh) C v 3/4 NPT 2, , NPT 2, , /4 NPT 4, , /2 NPT 6, , NPT 10, , /2 NPT 16, , NPT 22, , " FLG 51, , " FLG 66, , CAPACITIES 6000 SERIES 6100 (MAXON) 6400 (KROMSCHRODER) CONNECTION SIZE (scfh) C v (scfh) C v 3/4 NPT 2, , NPT 3, , /4 NPT 5, , /2 NPT 8, , NPT 12, , /2 NPT 22, , NPT 30, , " FLG 63, , " FLG 100, , Metric Capacities On Reverse Side Notes: Series PGMs meet NFPA requirements for single burner or unison light-off multiple burner industrial applications and have dual safety shutoff valves Series PGMs meet NFPA requirements for multiple burner industrial applications and have a single safety shutoff valve. In addition, a single safety shutoff valve with proof of closure and visual indication is required at each burner in a multiple burner application, and special features are required in the associated control system (see Hauck Application Sheet GJ76). 3. Flange connections are ANSI 125 lb rated flanges. 4. Electrical enclosure rating of the safety shutoff valve actuator is NEMA 4 for 2100 and 6100 Series PGMs, and IP 65 for 2400 and 6400 Series PGMs. 5. Maximum inlet pressure to the 2100 and 6100 Series PGMs is 8.5 psig, and for the 2400 and 6400 Series PGMs is 7.25 psig. 6. Flow based on natural gas with 0.59 s.g., 60 F, 2 psig inlet pressure and 0.5 psig pressure drop through the PGM; consult Hauck for different application conditions. 7. To calculate Btu/hr throughput, multiply natural gas flow in scfh by actual higher heating value (HHV) in Btu/ft 3. Á Ã 1/08 Fax: PGM-2
4 CAPACITIES 3100 SERIES (ASPHALT) 3100 (MAXON) CONNECTION SIZE (scfh) C v 2 NPT 20, /2 NPT 31, NPT 43, " FLG 101, " FLG 134, " X FLG 224, Notes: Series PGMs meet NFPA requirements for single burner asphalt applications and have dual automatic safety shutoff valves. 2. Flange connections are ANSI 125 lb rated flanges. 3. Electrical enclosure rating of the safety shutoff valve actuator is NEMA 4 for all 3100 Series PGMs. 4. Maximum inlet pressure to 3100 Series PGM is 8.5 psig. 5. Flow based on natural gas with 0.59 s.g., 60 F, 5 psig inlet pressure and 1.5 psig pressure drop through the PGM; consult Hauck for different application conditions. 6. To calculate Btu/hr throughput, multiply natural gas flow in scfh by actual higher heating value (HHV) in Btu/ft 3. (Metric Capacities On Reverse Side) 3/09 Fax: PGM-2.1
5 DIMENSIONS INDUSTRIAL - MAXON (See Reverse Side For Metric Dimensions) PGM 2100 SERIES X3298 (NOT TO SCALE) 1/08 Fax: PGM-3
6 DIMENSIONS INDUSTRIAL - KROMSCHRODER (See Reverse Side For Metric Dimensions) PGM 2400 SERIES Y8195 (NOT TO SCALE) Á ÂÃÁÄÅÅÆÇÈÄÃÅÉÁÁÄÅÁÅÆÉÃÁÆÁÆÄÁÄÁÂÇÆÉÉÃÁÄÅÁÇÉÉÇÉÁÉÁÇÁÆÁÅÄÃÉÁÉÁÉÅÅÄÆÃÁÆÁÇÆÈÅÁÆÁÇÆÇÁÃÆÅÉ 1/08 Fax: PGM-3.1
7 DIMENSIONS ASPHALT - MAXON (See Reverse Side For Metric Dimensions) PGM 3100 SERIES X3914 (NOT TO SCALE) 5/09 Fax: PGM-3.2
8 DIMENSIONS INDUSTRIAL - MAXON (See Reverse Side For Metric Dimensions) PGM 6100 SERIES X6921 (NOT TO SCALE) 3/09 Fax: PGM-3.3
9 DIMENSIONS INDUSTRIAL - KROMSCHRODER (See Reverse Side For Metric Dimensions) PGM 6400 SERIES Y8206 (NOT TO SCALE) 3/09 Fax: PGM-3.4
10 SUPPLEMENTAL DATA 3100 SERIES PGM SELECTION FOR ASPHALT BURNERS ECO-STAR BURNERS BURNER NATURAL GAS FLOW (scfh) 3100 SERIES PGM NATURAL GAS FLOW (scfh) MODEL NO. CAPACITY (MMBtu/hr) MODEL NO. ES , , , * 43,810 ESII , , , , , , , * 134, , X 224, , X 224,100 MODEL NO. STARJET BURNERS BURNER NATURAL GAS FLOW (scfh) 3100 SERIES PGM NATURAL GAS FLOW (scfh) CAPACITY (MMBtu/hr) MODEL NO. SJ , , , , , * 31, , * 43, , , , , , , , * 134, , X 224,100 NOTES: 1. Burner capacities based on natural gas with HHV of 1034 Btu/ft 3, 0.59 s.g., and 60 F. 2. PGM natural gas flows based on natural gas with 0.59 s.g., 60 F, 5 psig inlet pressure and 1.5 psig pressure drop through PGM. 3. To achieve the capacity for a given burner, PGMs identified with an asterisk (*) require a gas inlet pressure greater than 5 psig, however, in no case should the gas inlet pressure requirement exceed 6 psig. (Metric Data On Reverse Side) 3/09 Fax: PGM-4
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