KleanLine Dry Gas Filters. Technical Bulletin
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- Wilfrid Lindsey
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1 KleanLine Dry Gas Filters Technical Bulletin
2 02 Elster Meter Services The Elster KleanLine Dry Gas Filters are designed to remove particles from dry gases without substantial pressure loss and are available in threaded or flanged connections. General Information All natural gas pipelines have some degree of contamination present. Dust, dirt, rust, pipe scale, welding slag and valve grease are potential sources of problems for regulators and meters. Pilot Filters The Pilot Filter was designed to protect the pilots of pilot loaded regulators. However, their steel construction allows them to be used in any application up to 1,000 PSIG and come with a standard 5 micron element. Pilot filters are available in either 1/4" x 90 or 1/4" x 180 connections. Inline Threaded Filters Ideal for residential and commercial applications, KleanLine Threaded Filters will protect regulator and meter sets from the debris found in distribution piping systems. This protection can add years to meter life as well as protect the regulator from debris that can foul orifices and impair lockup. The cast iron design of the Threaded Filter allows use in applications up to 160 PSIG and is equipped with a filter element which will remove particles as small as 5 microns. They are available in 3/4", 1", 1-1/2" or 2" NPT sizes. 2" Model KLM Filters Elster American Meter s 2" Model KLM Miniature Filter was designed to be used in low to mid-range flow applications where a strainer is too coarse and your budget does not allow for a standard full-filter housing. The 2" KLM KleanLine Filter is available with female or male-threaded, ANSI 150 Flanged or Socket-Weld connections. This filter is an excellent choice where limited space is provided for the complete meter/regulation set. Model KL Filters The Model KL Filter all steel construction was designed to meet the demands of large volume industrial meter sets or distribution regulator stations where the pipeline MAOP can range from 175 psi to 1,480 psi. The standard filter element can remove particles to 10 microns with either 5 or 25 micron elements available as options. Flanged filters range in sizes from 2" through 12" with raised face flanges. Maintenance Upright Model KL filters come standard with upstream and downstream pressure taps and an optional differential pressure gauge (Figure 1) for determining the pressure drop across the filter. Upon installing the filter, a start-up differential pressure should be recorded for comparison during later station visits. The differential pressure needed to collapse a filter element is 25 PSID. Good engineering practice suggests that the element be changed at half its collapsible differential. Filter Closures Model 175 PSIG 275 PSIG Test Installation for Capacity Tables 740 PSIG 1480 PSIG KLM-2 SH KL-2 SH SH BF (TKO) BF (TKO) KL-3 SH SH BF (TKO) BF (TKO) KL-4 SH SH BF (TKO) BF (TKO) KL-6 SH SH BF (TKO) BFD (TKO) KL-8 BFD BFD BFD BFD KL-10 BFD BFD BFHD BFHD KL-12 BFD BFD BFHD BFHD SH = Quick Opening Swing Bolt BF = Blind Flange BFD = Blind Flange with Manual Lifting Davit Assist BFHD = Blind Flange with Hydraulically Assisted Davit (TKO) = Optional Threaded Knock-Off Closure The capacity tables on pages 7 through 15 for KleanLine Filters are based on.60 specific gravity and are shown in SCFH and SCMH using a 10 micron element. The differential pressure listed in the capacity tables is taken from line taps as shown in the diagram to include the pressure drop created by the filter body and represent start-up conditions using a clean filter element. A Figure 1 A A B C D B Optional 0-30 PSID Gauge D Upstream Tap Gauge C Gauge 5 Pipe Diameters A D A
3 03 Elster Meter Services Pilot Filter - Capacity Performance Dimensions and Weights Pipe Size Oz. 1/4" NPT 15 B Elements A Size Size of Element Number Required Part No. 5 Micron A 3-13/32" Min B 1/2" for 90 Connection 1/4" NPT 11/16" x 1-3/4" G001 1/4" NPT (F) - Capacity (SCFH) Inlet (PSIG) " W.C " W.C " W.C " W.C " W.C PSID PSID PSID /4" NPT (F) - Capacity (SCMH) Inlet (barg) barg barg mbar mbar mbar mbar mbar mbar mbar mbar
4 04 Elster Meter Services Inline Threaded Filter - Capacity Performance Technical Data B Size Lbs. A B Size of Element No. Required Part No. 5 Micron Seal Washers 3/4" 2 6" 1-15/16" 1-1/4" x 3-5/8" G P090 1" 4 9" 2-15/16" 1-1/4" x 6-3/16" G P /2" 18-1/2 15" 3-7/8" 2-1/2" x 11-5/32" G P005 2" 19 15" 3-7/8" 2-1/2" x 11-5/32" G P005 A 0.25 PSIG Inlet - Capacity (SCFH) 1" W.C " W.C PSIG Inlet - Capacity (SCFH) 1" W.C " W.C " W.C " W.C ,800 5 PSIG Inlet - Capacity (SCFH) 1" W.C " W.C " W.C " W.C ,100 20" W.C ,100 16,900 1 PSID ,300 19, PSIG Inlet - Capacity (SCFH) 1" W.C " W.C " W.C " W.C ,500 13,500 20" W.C ,700 19,000 1 PSID ,300 22, PSIG Inlet - Capacity (SCFH) 1" W.C " W.C " W.C ,800 10" W.C ,500 16,100 20" W.C ,600 22,600 1 PSID ,600 26,500 3 PSID ,600 44, PSIG Inlet - Capacity (SCFH) 1" W.C " W.C " W.C ,300 13,300 10" W.C ,200 18,300 20" W.C ,000 25,700 1 PSID ,400 30,200 3 PSID ,600 51,100
5 05 Elster Meter Services 50 PSIG Inlet - Capacity (SCFH) 75 PSIG Inlet - Capacity (SCFH) 1" W.C " W.C ,100 5" W.C ,300 15,900 10" W.C ,100 22,000 20" W.C ,100 31,000 1 PSID ,300 36,400 3 PSID ,100 48,200 62,100 5 PSID 10,900 12,800 61,200 78,900 1" W.C " W.C ,800 5" W.C ,400 18,600 10" W.C ,100 25,900 20" W.C ,400 36,600 1 PSID ,400 43,000 3 PSID 10,200 11,900 57,100 73,600 5 PSID 13,000 15,200 72,900 93, PSIG Inlet - Capacity (SCFH) 1" W.C ,200 2" W.C ,300 13,300 5" W.C ,200 20,900 10" W.C ,600 29,200 20" W.C ,600 40,700 1 PSID ,800 48,700 3 PSID 11,500 13,500 64,800 83,600 5 PSID 14,800 17,300 82, , PSIG Inlet - Capacity (SCFH) 1" W.C ,200 2" W.C ,300 14,600 5" W.C ,800 23,000 10" W.C ,900 32,100 20" W.C ,700 44,800 1 PSID ,700 53,800 3 PSID 12,800 15,000 71,700 92,400 5 PSID 16,300 19,200 91, , PSIG Inlet - Capacity (SCFH) 1" W.C ,100 2" W.C ,300 15,800 5" W.C ,300 25,000 10" W.C ,900 34,700 20" W.C ,600 48,400 1 PSID ,300 58,400 3 PSID 13,900 16,300 78, ,000 5 PSID 17,800 20, , , PSIG Inlet - Capacity (SCFH) 1" W.C ,400 2" W.C ,600 16,300 5" W.C ,900 25,600 10" W.C ,700 35,700 20" W.C ,700 49,800 1 PSID ,000 60,000 3 PSID 14,500 17,000 81, ,000 5 PSID 18,300 21, , , barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa 1 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa
6 06 Elster Meter Services Inline Threaded Filter - Capacity Performance 2 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa 4 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa 3 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa 5 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa 10 barg Inlet - Capacity (SCMH) 1 mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar bar = 100 kpa 1 mbar = 0.1 kpa
7 07 Elster Meter Services 2" Model KLM Filter - Capacity Performance 2" Model KLM Filter Capacity (SCFH) Inlet (PSIG) " W.C ,700 1" W.C ,600 12,700 16,000 5" W.C ,700 12,000 15,300 19,300 25,600 30,700 32,900 10" W.C. 15,200 17,000 21,500 27,300 36,400 43,300 46,800 20" W.C. 21,000 23,700 30,200 38,500 51,300 61,700 66,000 1 PSID 27,900 35,600 45,400 60,300 73,000 77,400 2 PSID 49,900 63,800 85, , ,000 3 PSID 78, , , ,800 4 PSID 122, , ,300 5 PSID 135, , ,000 2" Model KLM Filter Capacity (SCMH) Inlet (barg) mbar mbar mbar mbar mbar mbar mbar mbar mbar mbar " Flanged Model KLM 2" Threaded (male) Model KLM 2" Threaded (female) or 2" Socket Weld Model KLM
8 08 Elster Meter Services Model KL Filter - Capacity Performance 0.25 and 2 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (0.25 PSIG Inlet ) Filter Size (2 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID 3 PSID 4 PSID 5 PSID 5 and 10 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (5 PSIG Inlet ) Filter Size (10 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID and 30 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (20 PSIG Inlet ) Filter Size (30 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID and 50 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (40 PSIG Inlet ) Filter Size (50 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID
9 09 Elster Meter Services Model KL Filter - Capacity Performance 75 and 100 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (75 PSIG Inlet ) Filter Size (100 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID and 150 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (125 PSIG Inlet ) Filter Size (150 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID and 250 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (200 PSIG Inlet ) Filter Size (250 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID PSID PSID , and 400 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (300 PSIG Inlet ) Filter Size (400 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID ,220 4 PSID , ,300 5 PSID , ,700
10 10 Elster Meter Services Model KL Filter - Capacity Performance 500 and 600 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (500 PSIG Inlet ) Filter Size (600 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID , ,980 4 PSID , ,400 5 PSID , ,800 15, and 800 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (700 PSIG Inlet ) Filter Size (800 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID ,500 3 PSID , ,980 4 PSID ,100 14, ,000 15,400 5 PSID ,400 16, ,500 17, and 1000 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (900 PSIG Inlet ) Filter Size (1000 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID , ,300 3 PSID ,240 15, ,000 16,400 4 PSID ,200 15, ,200 17,100 5 PSID ,000 18, ,400 18, and 1200 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (1100 PSIG Inlet ) Filter Size (1200 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID , ,400 3 PSID ,700 17, ,400 18,400 4 PSID ,800 18, ,400 18,800 5 PSID ,900 19, ,300 20,000
11 11 Elster Meter Services Model KL Filter - Capacity Performance 1300 and 1400 PSIG Inlet Model KL Filter Capacities (MSCFH) Filter Size (1300 PSIG Inlet ) Filter Size (1400 PSIG Inlet ) 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID , ,300 14,400 3 PSID ,000 19, ,800 19,500 4 PSID ,200 19, ,000 20,900 5 PSID ,300 21, ,200 22, PSIG Inlet Model KL Filter Capacity (MSCFH) Filter Size 2" 3" 4" 6" 8" 10" 12" 0.5" W.C " W.C " W.C " W.C " W.C PSID PSID PSID ,400 20,800 4 PSID ,400 21,600 5 PSID ,000 16,500 23, and 1 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (0.50 barg Inlet ) Filter Size (1 barg Inlet ) 1 mbar mbar mbar ,556 14, ,362 17, mbar ,085 21, ,494 17,500 24, mbar ,718 21,749 30, ,728 25,158 35, mbar ,624 26, ,537 28,007 44, mbar ,069 41,104 55, mbar ,400 30,016 49, mbar , , mbar , ,500 2 and 3 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (2 barg Inlet ) Filter Size (3 barg Inlet ) 1 mbar mbar ,840 5 mbar ,708 21, ,458 17,948 25, mbar ,244 22,820 31, ,988 26,544 37, mbar ,732 32,956 46, ,210 39,270 54, mbar ,183 37,219 59, ,449 47,376 65, mbar ,700 31,332 51,856 72, ,500 35,126 60,410 84, mbar ,200 38,528 63,560 88, ,500 43,540 71, , mbar ,000 43,960 73, ,000 50,186 81, , mbar , ,500 24,500 55,426 93, ,830
12 12 Elster Meter Services Model KL Filter - Capacity Performance 4 and 5 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (4 barg Inlet ) Filter Size (5 barg Inlet ) 1 mbar mbar , ,132 5 mbar ,604 20,026 28, ,692 21,812 30, mbar ,558 29,344 41, ,150 31,780 44, mbar ,509 43,792 61, ,026 47,040 65, mbar ,800 32,592 56,336 74, ,800 35,840 62,020 87, mbar ,200 38,730 71, , ,600 42,952 77, , mbar ,500 47,940 80, , ,300 52,618 88, , mbar ,100 23,600 55,336 93, , ,100 26,000 60, , , mbar ,800 27,600 61, , , ,100 30,500 67, , , and 15 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (10 barg Inlet ) Filter Size (15 barg Inlet ) 1 mbar , ,051 16,872 2 mbar ,477 17, ,011 19,616 5 mbar ,377 29,008 40, ,977 32,122 45, mbar ,528 43,960 61, ,586 50,428 70, mbar ,200 34,888 61,040 85, ,200 42,010 71, , mbar ,000 52,360 82, , ,300 59,657 91, , mbar ,600 58,296 99, , ,700 27,300 69, , , mbar ,800 27,600 71, , , ,300 33,400 90, , , mbar ,200 35,500 82, , , ,400 18,400 43,000 99, , , mbar ,100 17,900 41,800 91, , , ,500 21,700 50, , , , and 25 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (20 barg Inlet ) Filter Size (25 barg Inlet ) 1 mbar ,280 19, mbar ,730 16,464 23, mbar ,968 36,960 51, mbar ,152 56,560 79, , mbar ,000 48,160 80, , , mbar ,200 63, , , ,600 24, mbar ,400 31,300 81, , , ,900 34, mbar ,200 16,400 38, , , , ,300 18,300 42, mbar ,100 21,100 49, , , , ,600 23,500 55, mbar ,500 25,000 58, , , , ,200 27,800 64, and 40 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (30 barg Inlet ) Filter Size (40 barg Inlet ) 1 mbar mbar ,100 19,166 26, ,058 22,008 31,024 5 mbar ,266 42,308 59, ,600 44,520 62, mbar ,100 40,964 64,274 89, ,900 47,824 69,328 97, mbar ,100 60,340 88, , ,600 70,280 94, , mbar ,500 27,000 69, , , ,300 31,000 84, , , mbar ,100 16,300 38, , , , ,600 18,800 43, , , , mbar ,400 20,000 46, , , , ,200 23,000 53, , , , mbar ,000 25,700 60, , , , ,400 29,600 69, , , , mbar ,900 30,400 71, , , ,380 11,200 21,700 35,000 81, , , ,520
13 13 Elster Meter Services Model KL Filter - Capacity Performance 50 and 60 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (50 barg Inlet ) Filter Size (60 barg Inlet ) 1 mbar mbar , ,564 5 mbar ,900 37, ,000 42, mbar ,500 54,180 77,350 77, ,900 59, mbar ,900 78, , , ,200 23,900 85, , , mbar ,800 34,600 92, , , ,000 16,200 37, , , , mbar ,000 20,900 48, , , , ,200 22,900 53, , , , mbar ,900 25,600 59, , , , ,400 28,000 65, , , , mbar 10,600 20,500 33,100 77, , , ,900 11,600 22,400 36,200 84, , , , mbar 12,500 24,200 39,100 91, , , ,500 13,700 26,500 42,800 99, , , , and 80 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (70 barg Inlet ) Filter Size (80 barg Inlet ) 1 mbar mbar mbar , , mbar ,300 65, ,500 72, mbar ,100 25,800 93, , , ,800 27,600 99, mbar ,800 17,500 40, , , , ,600 18,700 43, , , , mbar ,300 24,700 57, , , , ,400 26,400 61, , , , mbar ,800 30,300 70, , , ,400 10,400 20,000 32,300 75, , , , mbar 12,500 24,200 39,000 91, , , ,000 13,400 25,900 41,700 97, , , , mbar 14,800 28,600 46, , , , ,340 15,800 30,600 49, , , , , and 100 barg Inlet Model KL Filter Capacities (SCMH) Filter Size (90 barg Inlet ) Filter Size (100 barg Inlet ) 1 mbar mbar mbar , , mbar , , mbar ,500 29, , ,200 30, , mbar ,300 19,800 46, , ,900 20,900 48, , mbar ,400 28,000 65, , , , ,300 29,500 68, , mbar 11,000 21,300 34,300 80, , , ,700 11,600 22,400 36,100 84, , , , mbar 14,200 27,400 44, , , , ,600 14,900 28,900 46, , , , , mbar 16,800 32,400 52, , , , ,020 17,700 34,200 55, , , , ,291
14 14 Elster Meter Services KleanLine Dimensions B C KleanLine Filter Configuration F Service Clearance D Model Number Connection Size Dimensions Max. Working 175/ B C D F Shipping Weights (lbs.) KLM-2 2" NPT (F) KLM-2 2" NPT (M) KLM-2 2" Socket-Weld KLM-2 2" Flanged KL-2 2" Flanged KL-3 3" Flanged KL-4 4" Flanged KL-6 6" Flanged KL-8 8" Flanged ,114 1,818 KL-10 10" Flanged ,241 1,901 4,005 KL-12 12" Flanged ,531 3,100 5,100 Model Number Rating Element Size Number Required Part Number 25 mic. element Part Number 10 mic. element "O"-Ring Part Number Gasket Part Number KLM " x 8-1/8" P P016 KL-2 KL-3 KL-4 KL-6 (prior to ) KL-6 (after ) KL-8 KL-10 KL " x 8-1/2" P P P " x 8-1/2" 1 " " 52939P " x 8-1/2" 1 " " 52939P " x 8-1/2" 1 " " 52939P " x 8-1/2" P P P001 6" x 4" P P019 6" x 8-1/2" P P P001 6" x 4" P P019 6" x 8-1/2"` P P P003 6" x 4" P P019 6" x 8-1/2"` P P P004 6" x 4" P P " x 8-1/2" P P P " x 8-1/2" 2 " " 52939P " x 8-1/2" 2 " " 52939P " x 8-1/2" 2 " " 52939P /2" x 14-1/2" P P P /2" x 14-1/2" 1 " " 52939P /2" x 14-1/2" 1 " " 52939P /2" x 14-1/2" 1 " " 52939P " x 18" P P " x 18" 1 " 52939P " x 18" 1 " 52939P " x 18" 1 " 52939P /2" x 26" P P P /2" x 26" 1 " " 52939P /2" x 26" 1 " " 52939P /2" x 26" 1 " " 52939P /4" x 20-5/8" P P P /4" x 20-5/8" 2 " " 52939P /4" x 20-5/8" 2 " " 52939P /4" x 20-5/8" 2 " " 52939P " x 18" P P P " x 18" 2 " " 52939P " x 18" 2 " " 52939P " x 18" 2 " " 52939P015
15 15 Elster Meter Services Other Technical Data Temperature rating = 180 F. 1/4" NPT differential taps are standard for Model KL filters only. 1/2" NPT drain and 1/4" vent are standard on all models. Housings are built to ASME Sect. Viii, Div. 1 Vessel Code and "U" or "UM" stamped where applicable. KleanLine Series Filter Options Model Type Connection Size Connection Type Maximum Working Element Rating KL KL Pilot In-Line 1/4" x 90 1/4" x 180 3/4" NPT(F) 1" NPT(F) 1-1/2" NPT(F) 2" NPT(F) KLM Upright 2" KL Upright 2" 3" 4" 6" 8" 10" 12" NPT(F) 1000 PSIG 5 Micron NPT(F) 160 PSIG 5 Micron NPT (F), BSP-TR(F) ANSI 150 Flanged Socket-Weld ANSI 125 Flanged ANSI 150 Flanged ANSI 300 Flanged ANSI 600 Flanged 175 PSIG 175 PSIG 275 PSIG 740 PSIG 1480 PSIG 5 Micron 10 Micron 5 Micron 10 Micron 25 Micron How to Order To order an Elster American Meter KleanLine filter, please specify: 1. Filter Model 2. Connection Size 3. Connection Type 4. Maximum Working 5. Filter Element Rating
16 About Elster Group A world leader in advanced metering infrastructure, integrated metering, and utilization solutions to the gas, electricity and water industries. Elster s metering and system solutions reflect over 170 years of knowledge and experience in measuring precious resources and energy. Elster provides solutions and advanced technologies to help utilities more easily, efficiently and reliably obtain and use advanced metering intelligence to improve customer service, enhance operational efficiency, and increase revenues. Elster's AMI solutions enable utilities to cost-effectively generate, deliver, manage, and conserve the life-essential resources of gas, electricity, and water. Elster has a staff of over 7,500 serving customers globally in North America, Central America, South America, Europe, Asia, Africa and the Middle East. Elster Meter Services 2221 Industrial Road Nebraska City, NE USA T F Elster Meter Services. All rights reserved. Registered trademark of Elster Meter Services. Information contained herein is subject to change without notice. Product specifications may change. Contact your Elster Meter Services representative for the most current product information. Printed in the United States. EMS-TB EN-P - December 2008 Supersedes SB
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