China Drivelines catalogue DHZ 015

Transcription

1 DHZ 015

2

3 China Drivelines catalogue DHZ 015

4 BONDIOLI & PAVESI SpA No part of this manual may be reproduced without specific permission from Bondioli & Pavesi. All data and codes contained in this catalog replace and supersede any information given by previous publications. Consequently data provided in previous publications may no longer be valid. Bondioli & Pavesi reserves the right to change specifications without prior notice or obligation.

5 Index 1. Range to 6 sizes...4 G9 size...4 and ratings Code and dimensions...6 Cardan joint driveline Cross kits...8 Crosses with Bondioli & Pavesi Italy bearings...8 Crosses with Bondioli & Pavesi China bearings Telescoping members Driveline length Safety labels and operator s manuals Safety shields...15 Complete shield kit...15 Shield cones configurations...16 Code for complete shield kit as spare part...17 Spare Parts Yokes...19 Push pin yokes...19 RT Ball collar yokes...20 Spring pin hole yokes...21 Round bore cutter yokes...21 Outer tube yokes...22 Inner tube yokes Overrunning clutches...24 RA RA Shear bolt torque limiters...28 LB Friction torque limiters FFL...30 FFL22A...30 FFL32A...32 FFL42A...34 FFL34A Friction torque limiters FFF...38 FFF22A...38 FFF32A with push pin...40 FFF32A with taper pin...42 FFF42A...44 FFF34A Specifications: G

6 Range 1 to 6 sizes Ø H G9 size Ø H and ratings 540 rpm 1000 rpm ASAE Pn Mn Pn Mn Classes Ø mm H mm Cross Kit kw CV Nm in lb kw CV Nm in lb RD HD 1 22,0 54,0 BP China ,8 61,3 4 27,0 74,6 5 30,2 79,4 6 30,2 91,4 BP Italy BP China BP Italy BP China BP Italy BP China BP Italy BP China *G9 34,9 106,0 BP Italy * See specifications pag. 48 Pn : Nominal power defined as the power associated with a 1000 hours lifetime of a joint operating joint angle 5 at 540 and 1000 rpm. Mn : Nominal torque corresponding to the nominal power Pn.. 4

7 Range 1 to 6 sizes Push pin yokes RT Ball collar yokes Spring pin hole yokes RA overrunning clutches LB shear bolt clutches FFL friction clutches FFF friction clutches G9 size RT Ball collar yokes 5

8 Code and dimensions Cardan joint driveline F F F F 1 G 2 G G 1 T F F 2 G T G G T 1 to 6 sizes G9 size Ø H Ø H A B C D Ø H A B C D G F T F 1 G 1 F 2 G 2 mm mm mm mm mm mm mm mm mm mm mm mm mm 1 22,0 54,0 2,6 32,5 4,0 26, ,8 61,3 3,2 36,0 4,0 29, ,0 74,6 3,4 43,5 4,0 36, ,2 79,4 3,0 51,5 4,0 44, ,2 91,4 4,0 54,0 4,0 44, *G9 34,9 106,0 4,0 63,0 4,0 54, *See specifications pag. 48 6

9 Code for cardan joint drivelines sizes 1 to 6 (G9 - see specifications pag. 48) B C 7 BC7 : Standard driveline. Code and dimensions 4 Cross Kit 1 - Bondioli & Pavesi Italy. 2 - Bondioli & Pavesi China. 5 0 Telescoping members Normal triangular tubes Length See page 10 Length. Safety labels and instruction manuals and restraint chains CE - Drivelines with CE mark. CU - Drivelines with CE mark and both CE and US labels. US - Drivelines for North America (USA, Canada, Mexico), without restraint chains. UC - Drivelines for North America (USA, Canada, Mexico), with restraint chains. JP - Drivelines for Japan. FX - Drivelines for other countries or CEE-EFTA countries not bearing CE mark Driver (or tractor) end Specify the three-digit code for the yoke. See specifications for the selected driveline size. Driven (or implement) end Specify the three-digit code for the yoke, torque limiter or clutch. See specifications for the selected driveline size. Optional position Add to code the letter N to require optional extended cone on driven end. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system. For primary drivelines (i.e. the driveline connecting the tractor PTO to the initial power input connection on the implement), torque limiters or overrunning clutches must be fitted on the implement end of the driveline. 7

10 Cross kits The codes refer to the cross kit as a spare part - complete with the four snap rings required for assembly. They are supplied in single item or multiple item packs. The pack quantity is indicate by the numbers following the R in the code. Ø H Crosses with Bondioli & Pavesi Italy bearings Ø mm H mm Cross Kit Code Multiple-item pack code 2 23,8 61, A001A 41202A001AR ,0 74, A001A 41204A001AR ,2 79, A001A 41205A001AR ,2 91, A001A 41206A001AR30 Crosses with Bondioli & Pavesi China bearings Ø mm H mm Cross Kit Code Multiple-item pack code 1 22,0 54, A005A 41201A005AR ,8 61, A005A 41202A005AR ,0 74, A005A 41204A005AR ,2 79, A005A 41205A005AR ,2 91, A005A 41206A005AR30 8

11 Telescoping members A B C D Outer tube A B Profile 1 m Cut / Drilled C D mm mm code tube code mm mm Inner tube Profile code Cut / Drilled tube code 1 2,6 32, R 4,0 26, R 2 3,2 36, R 4,0 29, R 4 3,4 43, R 4,0 36, R 5 3,0 51, R 4,0 44, R 6 4,0 54, R 4,0 44, R Tubes for spare parts are supplied either in 3 meter sections, 1 meter sections, 1-meter tubes drilled for roll pin. Add 3000 or 1000 to the profile code to order 3 meter or 1 meter tubes respectively. The listed drilled tube codes are shown in chart. Lt 9

12 Driveline length Driveline length L is defined as the distance between the centres of the crosses, with the driveline fully collapsed. Driveline length is represented in the code by the length L in centimetres. Standard available lengths with codes are shown in the table below. Max recommended lengths: Lw : max working length; Lt : max temporary length; Ls : max length at stand still B L B Code Length L (mm) Lw *1437 *1587 *1737 Lt *1579 *1746 *1912 Ls Lw *1583 *1733 Lt *1740 *1907 Ls Lw *1725 Lt *1896 Ls Lw Lt Ls Lw Lt Ls Lw and Lt refer to drivelines rotating at a maximum speed of 1000 rpm, except fot items marked *, which refer to a maximum speed of 540 rpm. For shaft lengths longer than those shows, or for speed higher than 1000 rpm, please contact Bondioli & Pavesi Engineering Department 10

13 B1 B2 B4 B5 B6 G XXXXXXXXXXXXXXXXX B1 B2 B4 B5 B6 G9 MADE IN CHINA B1 B2 B4 B5 B6 G XXXXXXXXXXXXXXXXX ROTATING DRIVE SHAFT CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT- ALL DRIVE SHAFT GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVE SHAFT SECURELY ATTACHED AT BOTH ENDS DRIVE SHAFT GUARDS THAT TURN FREELY ON DRIVE SHAFT READING OPERATOR S MANUAL DO NOT USE PTO ADAPTORS ROTATING DRIVE SHAFT CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT- ALL DRIVE SHAFT GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVE SHAFT SECURELY ATTACHED AT BOTH ENDS DRIVE SHAFT GUARDS THAT TURN FREELY ON DRIVE SHAFT READING OPERATOR S MANUAL DO NOT USE PTO ADAPTORS Safety labels and operator s manuals Bondioli & Pavesi driveshafts are provided with safety labels and operator s manuals as prescribed by international safety standards and regulations. The country of destination of the driveline, and consequently the labels and operator s manual are selected by the positions ten and eleven in the driveline code. Drivelines bearing CE mark. code CE Outer label 399CECN01 Inner label Operator s manual 399CECN02 399CECN01/E Drivelines bearing CE mark and both CE and US labels. code CU Outer label 399CECN Inner label Operator s manual 399CECN02 399CECN01/E Drivelines for North America (USA, Canada, Mexico) without restraint chains. code US Outer label 399USCN Inner label Operator s manual 399CECN02 399USCN01/B 11

14 B1 B2 B4 B5 B6 G9 MADE IN CHINA B1 B2 B4 B5 B6 G9 MADE IN CHINA MADE IN CHINA ROTATING DRIVE SHAFT CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT- ALL DRIVE SHAFT GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVE SHAFT SECURELY ATTACHED AT BOTH ENDS DRIVE SHAFT GUARDS THAT TURN FREELY ON DRIVE SHAFT READING OPERATOR S MANUAL DO NOT USE PTO ADAPTORS Safety labels and operator s manuals Drivelines for North America (USA, Canada, Mexico) with restraint chains. code UC Outer label 399USCN Inner label Operator s manual 399CECN02 399USCN01/B Drivelines made for Japan. code JP Outer label 399USCN01 399JAP001 Inner label Operator s manual 399CECN02 399USCN01/B 399JAP001/d Drivelines made for other countries and CEE-EFTA countries not bearing CE mark. code FX Outer label without CE mark 399FXCN01 Inner label Operator s manual 399CECN02 12

15 XXXXXXXXXXXXXXXXX xxxxxxxxxxx Safety labels and operator s manuals OUTER LABELS 399CECN USCN01 399JAP FXCN01 MADE IN CHINA 399CECN01/E B1 B2 B4 B5 B6 G /h ROTATING DRIVE SHAFT CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT- ALL DRIVE SHAFT GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVE SHAFT SECURELY ATTACHED AT BOTH ENDS DRIVE SHAFT GUARDS THAT TURN FREELY ON DRIVE SHAFT READING OPERATOR S MANUAL DO NOT USE PTO ADAPTORS B1 B2 B4 B5 B6 G9 MADE IN CHINA 399USCN03 B1 B2 B4 B5 B6 G9 MADE IN CHINA 399USCN01/B 399USCN01/B 399JAP001/d xxxxxxxxxxxx 399CECN01/B MADE IN CHINA B1 B2 B4 B5 B6 G INNER LABEL OPERATOR S MANUAL 399CECN02 Including CE Declaration of Conformity MADE IN CHINA 399CECN02/G 13

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17 Safety shields Complete shield kit Complete shield kits for spare parts are sized to fit the drivelines on which they will be used. The code for the shield kit length is the same code used for the driveline length. Shield tubes can be cut to fit a specific driveline length, but the shield tubes should maintain sufficient overlap for all operating and transport conditions. Safety labels and operator s manuals are included according to the standards and regulations of the country of destination. Shield kit are supplied with chains, except for North America, where shields restraints are optional. Drivelines and shields are tested to comply with EN 1152, EN ISO 5674, EN standards and are CE certified. Complete shields are supplied as spare parts and therefore, in compliance with Machinery Directive, do not require CE marking. However, shield kits may be CE marked on request. Regulations EN 1553 and ASAE S318,15 prescribe a 50 mm overlap of the driveline shield with the implement input connection shields. Restraint chains Flexible shield cone Flexible shield cone Self-tapping screw Shield bearing for outer tube Outer tube+cone assembly Inner tube+cone assembly Shield bearing for inner tube 15

18 Safety shields Shield cones configurations F Standard shield cones for yokes and FFL friction clutches. G F G mm mm F 1 Extended cones. To select this cone, available for implement side, add the letter N at the end of driveline s code G 1 F 1 G 1 mm mm F 2 Shield cones for FFF friction clutches. Driveline with FFF clutches are not CE marked since the shield cone does not entirely cover the inboard yoke, as specified by machinery Directive 98/37/CEE. G 2 F 2 G 2 mm mm

19 Safety shields Code for complete shield kit as spare part L 1 B 2 C F 5F : Standard driveline Length See page 10 Driveline length. Shield cone Driver end Driven end Standard shield cone: F F Extended shield cone: - - N Shield cone for FFF friction clutches S S Safety labels and instruction manuals and restraint chains CE - Drivelines with CE mark. CU - Drivelines with CE and both CE and US labels. US - Drivelines for North America (USA, Canada, Mexico), without restrain chains. UC - Drivelines for North America (USA, Canada, Mexico), with restrain chains. JP - Drivelines for Japan. FX - Drivelines for other countries or CEE-EFTA countries not bearing CE mark. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system. 17

20 D Safety shields Spare Parts Shield bearing for outer tube E D Spare part mm mm code 1 40,4 103, CA01R ,4 103, CA01R ,4 109, CA01R ,4 124, CA01R ,4 124, CA01R02 E Shield bearing for inner tube E D Spare part mm mm code 1 34,4 103, CA02R ,4 103, CA02R ,4 109, CA02R ,4 124, CA02R ,4 124, CA02R02 E D The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. 18

21 Yokes Do not use on tractor s end in CE and USA drivelines. Push pin yokes Ø H R R 1 D B S Ø H D B R 1 R S mm mm mm mm mm mm End Code Spare part Code 1 22,0 54, ,8 61,3 1 3/8 Z A R ,0 74,6 1 3/8 Z A R ,2 79,4 1 3/8 Z A R ,2 91,4 1 3/8 Z A R10 19

22 R Yokes RT Ball collar yokes Ø H R 1 D B S Ø H D B R 1 R S mm mm mm mm mm mm R 1 End Code 1 22,0 54,0 1 3/8 Z R B0380A R 2 23,8 61,3 1 3/8 Z R C0380A R D8x32x R C2152A R 4 27,0 74,6 1 3/8 Z R E0379A R D8x32x R E2152A R 5 30,2 79,4 1 3/8 Z R G0381A R D8x32x R G2152A R 6 30,2 91,4 1 3/8 Z6 21 D98 95 B108 R H0379A S R D8x32x R H2152A R 1 3/4 Z R H3879A R 1 3/4 Z R H0479A R R Spare part Code Ball collar Code Ø H R 1 R D B S 20 Ø H D B R 1 R S mm mm mm mm mm mm End Code Spare part Code Ball collar Code 1 22,0 54,0 1 3/8 Z R B3780A R 2 23,8 61,3 1 3/8 Z R C3780A R 4 27,0 74,6 1 3/8 Z R E3779A R 5 30,2 79,4 1 3/8 Z R G3781A R 6 30,2 91,4 1 3/8 Z R H3779A R

23 Yokes Spring pin hole yokes Ø H R S D B P Ø H S H8 P H12 D B R mm mm mm mm mm mm mm End Code Spare part Code 4 27,0 74, E4853A 5 30,2 79, A A Round bore cutter yokes A Ø H C R S D B P Ø H S H8 P H12 D B R A C mm mm mm mm mm mm mm mm mm End Code Spare part Code 4 27,0 74, , A 21

24 Yokes Outer tube yokes Ø H R C A B F Ø H R B C F A mm mm mm mm mm mm mm Spare part Code Spring pin Code 1 22,0 54, , A R ,8 61, , A R ,0 74, , A R ,2 79, , A R ,2 91, , A R10 Inner tube yokes Ø H A C R F B Ø H A F C B R mm mm mm mm mm mm mm Spare part Code Spring pin Code 1 22,0 54,0 26, A R ,8 61,3 29, A R ,0 74,6 36, A R ,2 79,4 45, A R ,2 91,4 45, A R10 The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. 22

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26 Overrunning clutches RA1 A B A - A B - B S A B B B (mm) S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 D8x32x RA1 Driveline codes Max torque 2400 Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 D8x32x A41 RA1 Spare part codes 24 S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 D8x32x38 2 BC R BC R BC R BC R BC R 5 BC R BC R BC R 6 BC R BC R BC R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

27 1 2 Overrunning clutches RA1 Ref. Spare part code Description Technical notes R R R R R C0001R R C0302R Hub with push pin 1 3/8 Z6 5130C3702R 1 3/8 Z C2102R D8x32x R02 Grease fitting Outer housing + yoke Pawl + springs kit Push pin Looking plate R20 Snap ring 82 x 2,5 DIN 472/1 The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. 25

28 Overrunning clutches RA2 A B A - A B - B S A B B 24 S = 1 3/8 97 B (mm) S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z RA2 Driveline codes Max torque 3800 Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 A50 A RA2 Spare part codes S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 6 BC R BC R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

29 Overrunning clutches RA2 Ref. Spare part code Description Technical notes R20 Grease fitting R Outer housing + yoke E0001R03 Pawl + springs kit R02 Taper pin 1 3/8 Z6 - Z E0301R Hub with taper pin 1 3/8 Z6 5150E3701R 1 3/8 Z R02 Looking plate R20 Snap ring 82 x 2,5 DIN 472/1 The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. 27

30 Shear bolt torque limiters LB S R 1 R 2 B 22 LB Driveline codes Setting B R 1 R 2 Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 mm mm mm R0 1S R2 1S R0 1S R1 1S R0 1S LB Spare part codes Setting Bolt Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 dimensions BC6060C0302R BC6060C3702R M6 x 40 cl BC6060E0303R BC6060E3704R M8 x 45 cl BC6060E0302R BC6060E3702R M8 x 45 cl BC6060E0309R BC6060E3711R M10 x 50 cl BC6060G0322R BC6060G3712R M8 x 50 cl BC6060G0314R BC6060G3713R M10 x 50 cl BC6060H0312R BC6060H3710R M10 x 50 cl BC6060H0315R BC6060H3711R M10 x 50 cl To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

31 1 Shear bolt torque limiter LB Ref. Spare part code Description Technical notes R05 Bolt M6 x 40 mm cl R05 M8 x 45 mm cl R05 M8 x 50 mm cl R05 M10 x 50 mm cl R R10 Grease fitting Push pin kit The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. 29

32 Friction torque limiters FFL FFL22A 155 B 29 S Setting B (mm) Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFL22A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z L0 2L L2 2L L3 2L FFL22A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC669E26103R BC669E26137R BC669E32103R BC669E32137R BC669E39103R BC669E39137R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

33 Friction torque limiters FFL FFL22A Ref. Spare part code Description Technical notes R08 Bolt M8 x 50 mm cl E1A05R Flange yoke R02 Bushing R08 Friction lining D = 124 ; d = 67 mm R Hub with push pin 1 3/8 Z R 1 3/8 Z R10 Push pin kit 1 3/8 Z6 - Z A0007R02 Inner disc Sp = 4 mm R Belleville spring A0008R02 Pressure disc Sp = 4 mm The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 31

34 Friction torque limiters FFL FFL32A 180 B 29 S Setting B (mm) Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFL32A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z M0 2M M1 2M M2 2M FFL32A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC669E41203R BC669E41237R BC669E45203R BC669E45237R BC669G41203R BC669G41237R BC669G46203R BC669G46237R BC669H41203R BC669H41237R BC669H46203R BC669H46237R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

35 Friction torque limiters FFL FFL32A Ref. Spare part code Description Technical notes R08 Bolt M10 x 60 mm cl E1C05R Flange yoke G1C05R H1C05R R02 Bushing R08 Friction lining D = 141 ; d = 77 mm R Hub with push pin 1 3/8 Z R 1 3/8 Z R10 Push pin kit 1 3/8 Z6 - Z C0007R02 Inner disc Sp = 4 mm R Belleville spring R02 Pressure disc Sp = 6 mm Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 33

36 Friction torque limiters FFL FFL42A 202 B 29 S B (mm) Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFL42A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z A2 3A8 3B2 3B7 FFL42A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC669H53403R BC669H53437R BC669H53404R BC669H53438R 34 To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

37 Friction torque limiters FFL FFL42A Ref. Spare part code Description Technical notes R08 Bolt M10 x 60 mm cl H1E05R Flange yoke R02 Bushing R08 Friction lining D = 162 ; d = 85 mm R Hub with taper pin 1 3/8 Z R 1 3/8 Z R 1 3/4 Z R 1 3/4 Z R02 Taper pin kit 1 3/8 Z6 - Z R02 1 3/4 Z6 - Z E0007R02 Inner disc Sp = 4 mm R Belleville spring R02 Pressure disc Sp = 6 mm Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 35

38 Friction torque limiters FFL FFL34A 180 B 29 S B (mm) Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFL34A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z N2 2N9 2P6 2Q3 FFL34A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC669H53303R BC669H53337R BC669H53304R BC669H53338R 36 To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

39 Friction torque limiters FFL FFL34A Ref. Spare part code Description Technical notes R08 Bolt M10 x 75 mm cl H1C05R Flange yoke R02 Bushing R08 Friction lining D = 141 ; d = 77 mm R Driving disc C0007R02 Inner disc Sp = 4 mm R Hub with taper pin 1 3/8 Z R 1 3/8 Z R 1 3/4 Z R 1 3/4 Z R02 Taper pin kit 1 3/8 Z6 - Z R02 1 3/4 Z6 - Z R Belleville spring R02 Pressure disc Sp = 6 mm The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 37

40 Friction torque limiters FFF FFF22A 159 B 29 S Setting B (mm) Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFF22A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z G0 3G G1 3G FFF22A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC670E32A03R BC670E32A37R BC670E39A03R BC670E39A37R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

41 Friction torque limiters FFF FFF22A f Ref. Spare part code Description Technical notes R08 Bolt M10 x 75 mm cl R08 Coil spring f = 6 mm E1A05R Flange yoke R02 Bushing R08 Friction lining D = 124 ; d = 67 mm R Hub with push pin 1 3/8 Z R 1 3/8 Z R10 Push pin kit 1 3/8 Z6 - Z A0007R02 Inner disc Sp = 4 mm A0006R02 Pressure plate The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 39

42 Friction torque limiters FFF FFF32A with push pin 180 B 29 S Setting B (mm) Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFF32A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z F0 3F F2 3F FFF32A Spare part codes Setting h Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 mm BC670E41C03R BC670E41C37R BC670G46C03R BC670G46C37R BC670H46C03R BC670H46C37R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

43 Friction torque limiters FFF f FFF32A with push pin 7 Ref. Spare part code Description Technical notes R08 Bolt M10 x 85 mm cl R08 Coil springs f = 6 mm E1C05R Flange yoke G1C05R H1C05R R02 Bushing R08 Friction lining D = 141 ; d = 77 mm R Hub with push pin 1 3/8 Z R 1 3/8 Z R10 Push pin kit 1 3/8 Z6 - Z C0007R02 Inner disc Sp = 4 mm R02 Pressure plate The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 41

44 Friction torque limiters FFF FFF32A with taper pin 180 B 29 S Setting B (mm) Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFF32A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z R0 2R R2 2R FFF32A Spare part codes h Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z20 mm BC670E41203R BC670E41237R BC670G41203R BC670G41237R BC670G46203R BC670G46237R BC670H41203R BC670H41237R BC670H46203R BC670H46237R To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

45 Friction torque limiters FFF f FFF32A with taper pin 7 Ref. Spare part code Description Technical notes R08 Bolt M10 x 85 mm cl R08 Coil springs f = 6 mm E1C05R Flange yoke G1C05R H1C05R R02 Bushing R08 Friction lining D = 141 ; d = 77 mm R Hub with push pin 1 3/8 Z R 1 3/8 Z R02 Push pin kit 1 3/8 Z6 - Z C0007R02 Inner disc Sp = 4 mm R02 Pressure plate The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 43

46 Friction torque limiters FFF FFF42A 202 B 29 S B (mm) Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFF42A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z V8 2W4 2X0 2X W0 2W6 2X2 2X8 FFF42A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC670H48403R BC670H48437R BC670H48404R BC670H48438R 1450 BC670H53403R BC670H53437R BC670H53404R BC670H53438R 44 To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

47 Friction torque limiters FFF FFF42A f Ref. Spare part code Description Technical notes R08 Bolt M10 x 85 mm cl R08 Coil springs f = 7 mm for 1450 Nm H1E05R Flange yoke R02 Bushing R08 Friction lining D = 162 ; d = 85 mm R Hub with taper pin 1 3/8 Z R 1 3/8 Z R 1 3/4 Z R 1 3/4 Z R02 Taper pin kit 1 3/8 Z6 - Z R02 1 3/4 Z6 - Z E0007R02 Inner disc Sp = 4 mm R02 Pressure plate The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 45

48 Friction torque limiters FFF FFF34A 180 B 29 S B (mm) Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z FFF34A Driveline codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z S2 2S9 2T6 2V3 FFF34A Spare part codes Setting Nm S = 1 3/8 Z6 1 3/8 Z21 1 3/4 Z6 1 3/4 Z BC670H53303R BC670H53337R BC670H53304R BC670H53338R 46 To avoid excessive wear to the implement, driveline, or tractor, Bondioli & Pavesi recommends that the defined setting not to be altered. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system.

49 Friction torque limiters FFF f FFF34A Ref. Spare part code Description Technical notes R08 Bolt M10 x 100 mm cl R08 Coil springs f = 6 mm for 1450 Nm H1C05R Flange yoke R02 Bushing R08 Friction lining D = 141 ; d = 77 mm R02 Driving disc C0007R02 Inner disc Sp = 4 mm R Hub with taper pin 1 3/8 Z R 1 3/8 Z R 1 3/4 Z R 1 3/4 Z R02 Taper pin kit 1 3/8 Z6 - Z R02 1 3/4 Z6 - Z R02 Pressure plate The spare part number of the multi-packs ends with a letter R and two digits that show the number of units per package. Friction clutches may become hot. Do not touch! Keep the area around the friction clutch clear of any material that could catch fire, and avoid prolonged slipping that will generate excess heat and wear 47

50 G Single Cardan Joint A H 540 min min -1 Mn Pn Mn Pn Nm in lb kw CV Nm in lb kw CV G Pn : Nominal power defined as the power associated with a 1000 hours lifetime of a joint operating joint angle 5 at 540 and 1000 rpm. Mn : Nominal torque corresponding to the nominal power Pn.. 48

51 G9 Code for cardan joint drivelines B C 7 BC7 : Standard driveline. 4 G 5 9. G9 6 N Telescoping members. N - Normal triangular tubes Length See page 51 Length. Safety labels and instruction manuals and restraint chains. CE - Drivelines with CE mark. US - Drivelines for North America (USA, Canada), without restraint chains. U2 - Drivelines for North America (USA, Canada), with restraint chains. JP - Drivelines for Japan. FX - Drivelines for other countries or CEE-EFTA countries not bearing CE mark Driver (or tractor) end. Specify the three-digit code for the yoke. See page Driven (or implement) end. Specify the three-digit code for the yoke, torque limiter or clutch. See page 53. All rotating parts must be guarded. The shields on the tractor and on the implement work with the integral driveline guard to form an interactive guarding system. For primary drivelines (i.e. the driveline connecting the tractor PTO to the initial power input connection on the implement), torque limiters or overrunning clutches must be fitted on the implement end of the driveline. 49

52 G9 Cross kits A H Cross kits for single cardan joints The codes below refer to the cross kit as a spare part complete with the four snap rings required for assembly. They are supplied in single-item or multiple-item packs. The pack quantity is indicate by the numbers following the R in the code. A mm H mm Cross kit code Multiple-item pack code G M M0012R20 Telescoping Members Triangle profile tube Add the letter N in the fourth position of the shaft code to select regular triangle profile tubes. Tubes as spare part are supplied either in 3-meter lengths, 1-meter lengths or 1-meter lengths tube drilled for roll pin. Add 3000 or 1000 to the selected profile code to order 3-meter or 1-meter tubes respectively. The code for the tubes drilled for the roll pin are shown in the chart below. Outer tube Inner tube Profile Cut/drilled Profile Cut/drilled code tube code code tube code Mmax mm T/M N/Nm G R R N 50

53 G9 Driveline length The cardan joint driveline is the most commonly used method for transmitting power from a tractor PTO (power take off) to the PIC (power input connection) of an agricultural implement. The distance and angle between the PTO and PIC are constantly changing as the implement moves through the field. The variable extension of drivelines makes them easy to install and compensates for this relative motion between shafts, both in working conditions and when transporting the implement. Driveline length L is defined as the distance between the centers of the crosses, with the driveline fully collapsed. Driveline length is represented in the code by the length L (3 digits) in centimeters. Standard length and corresponding codes are shown below. Other lengths are available on request (1 cm intervals). D B L B D Triangle profile tubes Lw is defined as the maximum allowable working length, center to center. For brief periods, such as traversing over bumps, the driveline may extend to the maximum temporary length, Lt. The maximum allowable length for non-rotating shafts is Ls. Lw: maximum working length. Lt: maximum temporary length. Ls: maximum length for non-rotating shafts. Code Lenght L (mm) G9 Lw Lt Ls Lw and Lt refer to drivelines rotating at a maximum speed of 1000 min-1, except for items marked * which refer to a maximum speed of 540 min-1. For shaft lengths longer than those shown, or for speeds higher than 1000 min-1, please contact Bondioli & Pavesi s Engineering Department. 51

54 G9 Safety labels and operator s manuals (See pag. 11) Country of destination Destination code Drive tube (inner) label Shield tube (outer) label Operator s manual Drivelines bearing CE mark Drivelines bearing CE mark and both CE and US labels Drivelines for North America (USA, Canada, Mexico), without restraint chains. Drivelines for North America (USA, Canada, Mexico), with restraint chains. Drivelines for Japan Drivelines for other countries and CEE EFTA countries not bearing CE mark CE CECN01 399CECN02 CU US UC JP USCN USCN USCN USCN01 399JAP CECN02 399CECN02 399CECN02 399CECN02 FX FXCN01 399CECN02 Restrain chains Drivelines are equipped with shield restraint for all markets, except the USA and Canada where they are optional. S-hook connections of the restraint chains to the shield are standard. The table below shows the characters used to specify the type of shield restraint, or to delete the shield restraints, if desired, for USA and Canada. 52

55 G9 Yokes for single cardan joints R D B R 1 R End Code Spare part Code Ball collar Code S mm mm mm mm D8x32x R M2104A R D8x42x R M9901A R 53

56 G9 Safety shields Shield bearing for outer tube Restraint chain Self-tapping screws Restraint chain Shield bearing for inner tube End cone Outer tube + cone assembly Inner tube + cone assembly End cone Complete shield kits for spare part Complete shield kits for spare parts are sized to fit the drivelines on which they will be used. Shield tubes can be cut to fit a specific driveline length, but the shield tubes should maintain sufficient overlap for all operating and transport conditions. Different types of joints, yokes, torque limiters and clutches have different shield requirements. The types of shield cones available are illustrated on the following pages. Safety labels and operator s manuals are included according to the standards and regulations of the country of destination. Shield kits are supplied with chains except for USA- Canada, where shields restraints are optional and may be deleted at the customer s request. Bondioli & Pavesi drivelines and shields are tested to comply with UNI EN ISO 5674, UNI EN standards and are EC certified. Complete shields are supplied as spare parts and therefore, in compliance with the Machinery Directive, do not require CE marking. However, shield kits may be EC marked on request. Regulations EN 1553 and ASAE S prescribe a 50 mm overlap of the driveline shield with the implement input connection shield. All rotating parts must be guarded. The shields on the tractor and on the implement machine work with the integral driveline guard to form an interactive guarding system. For primary drivelines (i.e. the driveline connecting the tractor PTO to the initial power input connection on the implement), torque limiters or overrunning clutches must be fitted on the implement end of the driveline. 54

57 G9 Shield length L 160 L [mm] Codes for Global driveline complete shield kit C Shield kit. 5C 3 G 4 9. G Length. Triangle profile tube: Warning labels, operator s manual and restrain chains. Country of destination CEE-EFTA countries bearing EC mark. North America (USA, Canada and Mexico) Japan Other countries and CEE-EFTA countries not bearing CE mark. with chains without chains CE - U2 US JP - FX Shield cone. End type tractor end implement end Single cardan joint S S 55

58 G9 Shield bearings for outer tube 132 G9 Spare part code 2550G0001R Shield bearings for inner tube 132 G9 Spare part code 2550G0002R