Work Experience Form Diesel Engine Mechanic - Rail Industry

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1 Provincial Occupational Analysis (POA) Personal Information (please print) Work Experience Form Diesel Engine Mechanic - Rail Industry Legal First Name Middle Initial Legal Last Name Birth Date (yy/mm/dd) Address City/Town Postal Code Home or Cell Phone Business Phone address Fax # Eligibility Requirements In order for Trades Qualifi ers (TQ) to be approved to challenge the certifi cation exam or for Designated Trainers (DT) to be approved to register apprentices, you must have worked both a minimum of 4.5 years within the last 10 and accumulated 8,100 hours, as well as acquired at least 70% scope of the trade. This Work Experience Form is intended for the trade of Diesel Engine Mechanic in the Rail Industry, not for Heavy Duty Equipment Technician, Agriculture Equipment Technician and/or Truck Transport. Check the box you are applying for Trades Qualifi er (Experienced tradesperson being assessed to challenge the certifi cation exam) Designated Trainer (Experienced tradesperson being assessed to register apprentices) * We encourage all Designated Trainers interested in receiving a Certifi cate of Qualifi cation (trade ticket) to apply to challenge the exam through the Trades Qualifi cation process. The application can be found at: Instructions You are about to complete the Work Experience Form (WEF) which is based on the sub-tasks outlined in the Provincial Occupational Analysis (POA). The POA provides detailed information that will assist you when completing the WEF and is your best source for identifying any training gaps. To access the POA, go to the Trade Profi le page at mbtrades/index.html. Follow the link to your trade, and click on the Provincial Occupational Analysis (POA). Rate your experience for each sub-task based on the scale below. The number of questions in each section of the certifi cation exam is identifi ed next to each Block title. How you assess yourself is an important step to prepare for the certifi cation exam. Circle #0 if I have no experience doing this. Circle #1 if I have a little experience doing this. Circle #2 if I have some experience doing this with help. Circle #3 if I have some experience doing this alone and unaided. Circle #4 if I have frequently done this. Circle #5 if I have extensive experience doing this. Sign and date the completed Work Experience Form and return it to Apprenticeship Manitoba with either the Trades Qualification or Designated Trainer application form and related documents. Keep one copy of the Work Experience Form for your records. Rev. 01/15 Brandon Thompson Winnipeg 128, 340-9th St Station Rd Lombard Ave. R7A 6C2 R8N 0N3 R3B 0T Fax Fax Fax

2 Block A Occupational Skills (18 Questions) 1. Uses, selects and maintains tools and equipment Operates access equipment Maintains and inspects tools Calibrates tools Uses hoisting, lifting and rigging equipment Uses welding and cutting equipment Uses computers Uses personal protective equipment (PPE) 2. Organizes work Interprets technical documents and qualifi cation protocols Communicates with others Plans daily project tasks Interprets general standards and regulations Complies with mining resource sector-specific standards and regulations Complies with railway-sector specific standards and regulations Complies with hydro-sector specific standards and regulations. 3. Performs routine trade activities Uses fasteners, adhesives and other consumables Cleans and prepares parts and 3.03 Maintains safe work environment Commissions/decommissions equipment. 2

3 Block B Engines (16 Questions) 4. Overhauls engine blocks Removes/installs engine Disassembles/reassembles engine Tests, repairs and requalifi es mechanical engine-block 4.04 Welds engine block Tests water and fuel systems of block. 5. Qualifies internal engine 5.01 Removes, washes and measures camshaft and crankshaft Removes, washes and inspects gears Removes and measures power assemblies (cylinder packs) Rebuilds cylinder heads Rebuilds injectors/injector pumps. 6. Aligns crankshaft Assesses crankshaft bore Welds crankshaft bore and/or cap Machines crankshaft bore and/or cap. 7. Measures and qualifies counterbore Assesses counterbore Welds counterbore Machines counterbore. 3

4 8. Machines intake/exhaust manifold Assesses intake/exhaust manifold Welds intake/exhaust manifold Machines intake/exhaust manifold base Removes/installs intake/exhaust manifold. 9. Measures and qualifies head-pot seat Assesses head-pot seat Welds head-pot seat Machines head-pot seat. Block C Engine Support Systems (11 Questions) 10. Maintains/troubleshoots lube Diagnoses lube system Services lube system. 11. Maintains/troubleshoots cooling Diagnoses cooling Services cooling system. 12. Maintains/troubleshoots fuel Diagnoses fuel Services fuel system. 4

5 12.03 Conducts emission testing. 13. Maintains/troubleshoots air Diagnoses air system Services air system. 14. Qualifi es supercharger/turbocharger Diagnoses supercharger/turbocharger system Services supercharger/turbocharger system. 15. Maintains/troubleshoots exhaust system Diagnoses exhaust system Services exhaust system. 16. Maintains/troubleshoots engine protection devices Diagnoses engine protection devices Services engine protection devices. Block D Suspension Systems, Undercarriage & Wheel Assemblies (10 Questions) 17. Inspects and qualifi es wheel assemblies (draft systems) Performs non-destructive testing of wheel axle assembly. 5

6 17.02 Disassembles/ reassembles traction-motor and wheel assembly Diagnoses and qualifies wheel sets and traction motor Services wheel sets and traction motor Diagnoses and qualifies draft-gear system and 18. Maintains trucks/suspension and their Diagnose shocks, springs, stabilizers and trucks Services shocks, spring, stabilizers and trucks. Block E Brake Systems (10 Questions) 19. Troubleshoots braking Diagnoses hydraulic braking Diagnoses mechanical braking Diagnoses electric braking Diagnoses pneumatic braking 20. Maintains braking Services hydraulic braking Services mechanical braking Services electric braking Services pneumatic braking 6

7 Block F Driven (Auxiliary) Systems (14 Questions) 21. Maintains/troubleshoots air compressors Inspects air-compressor system Performs scheduled maintenance of air compressor Assembles/disassembles air compressor system Qualifi es air compressor system Aligns air compressor to engine Removes/installs air compressor Tests air compressor operation. 22. Maintains/troubleshoots main generator/alternator Inspects main generator/alternator Performs scheduled maintenance of main generator/ alternator Assembles/disassembles main generator/alternator Qualifies main generator/alternator Aligns main generator/alternator to engine Removes/installs main generator/alternator Tests main generator/alternator operation Verifies voltage regulator (VR) function Balances rotor. 23. Maintains/troubleshoots electric drive motors Inspects electric drive motor 7

8 23.02 Performs scheduled maintenance of electric drive motor Assembles/disassembles electric drive motor Qualifi es electric drive motor Removes/installs electric drive motor Tests electric drive motor Renews shaft using hydraulic press Qualifi es stator frame Machines commutator Assemble armature and frame. 24. Maintains/ troubleshoots hydraulic motors and pumps Inspects hydraulic motors and pump Performs scheduled maintenance of hydraulic motors and pumps Assembles/disassembles hydraulic motors/pump Qualifi es hydraulic motors and pump Removes/installs hydraulic motors and pump Tests hydraulic motors and pump. 25. Maintains/troubleshoots drivetrains Inspects drivetrain Performs scheduled maintenance of drivetrains Assembles/disassembles drivetrain Qualifi es drivetrain Aligns drivetrain to engine. 8

9 25.06 Removes/installs drivetrain Tests drivetrain operation. 26. Maintains/troubleshoots engine-mounted cooling fans Inspects engine-mounted cooling fan Performs scheduled maintenance of engine-mounted cooling fans Assembles/disassembles engine-mounted cooling fan Qualifi es engine-mounted cooling fan Aligns engine-mounted cooling fans to engine Removes/installs engine-mounted cooling fans Tests engine-mounted cooling fan operation. 27. Overhaul, clean and qualify governor drive Inspects governor drive Performs scheduled maintenance of governor drive Assembles/disassembles governor drive Qualifi es governor drive Aligns governor drive to engine Removes and installs governor drive. Block G Electrical and Control Systems (14 Questions) 28. Troubleshoots electrical control Diagnoses electrical starting 9

10 28.02 Diagnoses electrical charging Diagnoses electrical accessory Diagnoses electrical power generator 29. Maintains electrical control Services electrical starting Services electrical charging Services electrical accessory Services electrical power generator 30. Troubleshoots pneumatic control Diagnoses pneumatic starting Diagnoses pneumatic accessory 31. Maintains pneumatic control Services pneumatic starting Services pneumatic accessory 32. Troubleshoots mechanical control Diagnoses mechanical starting Diagnoses mechanical charging Diagnoses mechanical accessory Diagnoses mechanical power generator 10

11 33. Maintains mechanical control Services mechanical starting Services mechanical charging Services mechanical accessory Services mechanical power generator Block H Diesel-Engine Structural and Cabin Components (7 Questions) 34. Assesses damage and extent of repair required Removes components to provide access Applies/installs Verifi es integrity and functionality of repair. 35. Performs steel fabrication Lays out workpiece on replacement material Estimates and specifi es required repair materials Sets up required tooling and equipment. 36. Changes out Installs replacement Verifi es integrity and function of replacement 37. Maintains cab/building accessories Inspects cab/building components and related equipment. 11

12 37.02 Changes out cab/building components and related equipment Fabricates fl oor and ceiling materials Inspects/services air conditioning and heating Name (please print) Signature Date: Apprenticeship Manitoba Lombard Ave. Winnipeg, MB, R3B 0T4 (204) (Phone) (Toll Free in Manitoba) (204) (Fax) 12

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