TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL

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1 TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL LANDING CRAFT, MECHANIZED, STEEL, DED, OVERALL LENGTH 74 FEET, MOD 1, MARK VIII, NAVY DESIGN LCM-8 (GUNDERSON BROS. ENGINEERING CORP., MARINETTE MARINE CORP., AND ROHR CORP.) FSN This copy is a reprint which includes current pages from Changes 1 and 2. HEADQUARTERS, DEPARTMENT OF THE ARMY OCTOBER 1974

2 TECHNICAL MANUAL No } TM HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 8 October1974 DIRECT AND GENERAL SUPPORT MAINTENANCE MANUAL LANDING CRAFT, MECHANIZED, STEEL, DED OVERALL LENGTH 74 FEET, MOD 1,MARK VIII, NAVY DESIGN LCM-8 (GUNDERSON BROS. ENGINEERING CORP, MARINETTE MARINE CORPORATION, AND ROHR CORPORATION) NSN Paragraph Page Chapter 1. INTRODUCTION Section I. General II. Description and data Chapter 2. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS. Section I. Repair parts, special tools, and equipment II. Troubleshooting III. Removal and installation of major components Chapter 3. REPAIR OF ENGINE AND TRANSMISSION Section I. Engine accessories II. Engine components and transmission Chapter 4. REPAIR OF CONTROL SYSTEM Section I. Electrical System II. Hydraulic starting system III. Hydraulic steering system IV. Ramp hoist hydraulic system Chapter 5. REPAIR OF PROPELLER, SHAFT, RAMP, AND HATCHES Section I. Propeller and shaft assembly II. Hatches and ramp assembly Chapter 6. REPAIR OF COMMUNICATION AND NAVIGATION EQUIPMENT Section I. Communication equipment II. Navigation equipment Appendix A. REFERENCES... A-1 Index... I-1 This manual supersedes TM , 13 January 1969, including all changes. Change 1 i

3 LIST OF ILLUSTRATIONS Figure No. Title Page 1-1 Landing craft, mechanized, diesel, design LCM 8 MOD-1 hull nos thru 8560 and 8580 thru Wiring diagram-hull no (Located in rear of manual)... Fig Wiring diagram-hull no Wiring diagram-hull nos and (Located in rear of manual)... Fig Fuel system diagram Fuel injector assembly Fuel metering from no load to full load Phases of fuel injector operation thru vertical travel of plunger Checking fuel injector rack for freeness Fuel injector in testing and popping fixture installation Fuel injector high pressure test Fuel injector follower stop in, removal Defective fuel injector plungers Setting comparator stroke counter Injector follower spring and plunger, removal and installation Installing injector in comparator Fuel injector filter, removal and installation Injector rack, gear, spray tip and valve assembly components, removal and installation Removing spray tip from fuel injector nut Reaming fuel injector spray tip Cleaning injector spray tip orifices Cleaning injector nut spray tip seat Fuel injector sealing surfaces which may require lapping Lapping edge of hole in injector valve seat Installing fuel injector follower stop pin Checking fuel injector spray tip concentricity Reaming seat of injector tube in cylinder head Removing oil seals from fuel pump body Governor and throttle controls, disassembly and reassembly Governor, assembled Fresh water expansion tank, removal and installation Fresh water pump, exploded view Raw water pump, exploded view Keel cooler, removal and installation Blower, disassembly and reassembly Proper shim location for correct rotor lobe clearance Chart of minimum clearances for blower Installing rotor gears on shaft for preliminary check of clearance Blower and drive assembly with accessories attached to blower Transmission control valve, exploded view Removing shut-off valve oil seal from control housing Installing shut-off valve oil seal in control valve housing Transmission oil pump, disassembly and reassembly Oil pump porting and rotors including bleed holes Installing oil seals in pump body Power take-off, removal and installation Power take-off clutch, disassembly and reassembly Injector control tube and cylinder head mounting nuts and bolts, removal and installation Cylinder head and valves, disassembly and reassembly Injector control tube assembly, disassembly and reassembly Checking bottom face of cylinder head Minimum distance between top and bottom faces of cylinder head Correct installation of water nozzles in cylinder head Rocker arm and shaft, removal and installation Rocker arms, cam followers, and push rods, disassembly and reassembly Cam follower and guide, removal and installation Cam roller wear and clearance diagram Cam follower, roller, and pin, removal and installation Valve seat insert, removal Relationship between exhaust valve, insert, and cylinder head Idler gear assembly, cross-section view Idler gear hole spacer, removal and installation Idler gear assembly, disassembly and reassembly Pressing hub out of bearing Change 1 ii

4 LIST OF ILLUSTRATIONS-Continued Figure No. Title Page 3-61 Idler gear bearing and spacer, cross-section view Hardwood ram for pressing outer race from gear Location of notches in idler gear Fixture for testing bearing pre-load Plates for bearing test fixture Checking preload of idler gear bearing Gear train and timing marks, left hand rotation engine Gear train and timing marks, right hand rotation engine Oil pan, removal, disassembly, reassembly, and installation Oil pump, removal, disassembly, reassembly, and installation Oil pump drive shaft and gear assembly Piston, connecting rod and cylinder sleeve, removal, disassembly, reassembly, and installation Reaming piston pin bushings in connecting rod Installation of spray nozzle in connecting rod Cylinder liners, removal High and low pressure contact areas on cylinder liners Cylinder liner measurement diagram Cylinder liner mounting in block Installing piston and connecting rod assembly in cylinder liner Crankshaft pulley, removal Power transfer gear assembly, (HM Marine) Transfer gear housing and flywheel housing, removal and installation Removing lock nut from power driven shaft Main bearing cap, removal Rear main bearing thrust washer and mounting Main bearing upper shell, removal (except rear main) crankshaft in place Rear main bearing upper shell, removal-crankshaft in place Torquematic marine gear and flywheel assembly, cross-section view Reverse gear assembly, cross-section view Removing retaining ring from reverse gear housing Removing oil seal rings from reverse gear drive shaft Flywheel and forward clutch, cross-section view Installing reverse clutch plate and drive plate assembly into reverse gear housing Installing reverse planetary gear assembly and sun gear on reverse gear drive shaft Crankshaft front cover, removal and installation Crankshaft front cover, bolt, tightening sequence Crankshaft, disassembly and reassembly Balance weight cover, removal and installation and bolt tightening sequence Loosening nut on camshaft or balance shaft Camshaft and balance shaft, exploded view Cylinder block, disassembly and reassembly Alternator, exploded view (hulls and ) Alternator, exploded view (hulls and ) Diode installation (hulls and ) Stator, rotor, and brush test points (hulls and ) Rectifier diode test points (hulls and ) Alternator stator testing (hulls and ) Diode testing (hulls and ) Starter motor, cross-section view Motor drive housing, exploded view Middle bearing assembly, exploded view Commutator end bearing assembly, cross-section view Frame and field assembly, cross-section view Hydraulic starting system reservoirs (hulls and ) Hydraulic starting system reservoir (hulls and ) Hydraulic oil reservoir, removal, disassembly, reassembly and installation Hydraulic starting motor, cross-section view Starting system hydraulic pump, disassembly and reassembly Pump pressure relief piston assembly cross-section view Installing pressure relief piston back-up ring, seal ring, and washers w/tool J Installing shat seal Accumulator gage, and valve, removal and installation Accumulator, cross-section view Hand pump, cross-section view Steering pump drive adapter assembly, removal, disassembly, reassembly and installation Steering cylinder, cross-section view iii

5 LIST OF ILLUSTRATIONS-Continued Figure No. Title Page 4-26 Helm unit assembly Helm unit control section and metering section, disassembly and reassembly Helm unit column assembly, disassembly and reassembly Removing end cap Removing check valve seat, ball, and spring Drive and meter gear star Steering system relief valve, cross-section view Steering system flow control valve, cross-section view Steering system double overcenter valve, cross-section view Steering system relief valve (hulls and ) Steering system flow divider (hulls and ) Steering system counterbalance valve (hulls and ) Winch assembly, (hulls ) Winch gear reducer (hulls ) Winch brake (hulls ) Winch, (hulls and ) Winch final drive assembly (hulls and ) disassembly and reassembly Drum and winch base assembly (hulls and ) disassembly and reassembly Primary drive assembly (hulls and ) disassembly.and reassembly Final planet assembly (hulls and ) disassembly and reassembly Winch alignment Ramp hoist pump, exploded view Ramp hoist control valve, disassembly and reassembly Ramp hoist counterbalance valve, cross-section view Ramp system relief, valve (hulls ) disassembly and reassembly Ramp system relief valve (hulls and ) disassembly and reassembly Ramp hydraulic check valve, cross-section view Ramp hoist hand pump, cross-section view (hulls and ) Ramp locking cylinder, cutaway view (hulls and ) Ramp locking system two-way selector valve, exploded view (hulls and ) Heating propeller with a forge Peening propeller on anvil Badly damaged propeller on pitch block Propeller on pitch block after straightening Welding a replacement section to a propeller Stuffing box (hulls and ) removal and installation Anodes, removal and installation Rudder and bearing, removal and installation Radio set AN/SRC-32 (hulls and ) Radio set AN/VRC-46 (hulls and ) Radio set AN/VRC-47 (hulls and ) Radio set AN/GRC-106 (hulls and ) Remote magnetic heading system (hulls and ) iv

6 CHAPTER 1 TM INTRODUCTION Section I. GENERAL 1-1. Scope a. These instructions are published for the use of direct and general support maintenance personnel maintaining the Landing Craft, design LCM (8) MOD-1 (fig. 1-1). The instructions provide information on the maintenance of the equipment which is beyond the scope of the tools, personnel, or supplies normally available to using organizations. 1-1

7 Figure 1-1. Landing craft, mechanized, diesel, design LCM (8) Mod-1-hull nos through 8560 and 8580 through

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