Apprenticeship Training Standard. Heavy Duty Equipment Technician. Trade Code: 421A

Transcription

1 Apprenticeship Training Standard Heavy Duty Equipment Technician Trade Code: 421A Development Date: June 2002

2 CONTENTS PAGE Competency Analysis Profile Preface... 1 Important Directions to Employer/Sponsors and Trainers... 2 Important Directions to the Apprentice... 3 Notice/Declaration for Collection of Personal Information... 4 Apprentice Record Employer/Sponsor Information Apprentice Completion Form... 8 Skill Sets Completion Form... 9 SKILL SETS NUMBER TITLE U Occupational Health and Safety Procedures U Engine Systems U Engine Management Systems U Exhaust, Intake and Emission Control Systems U Electrical Systems - Starting and Charging U Hydraulic Systems U Clutches and Transmissions U Drive Shafts, Drive Axle Assemblies and Final Drives U Steering Systems U Braking Systems U Suspension Systems U Air Supply and Auxiliary Air Systems U Heating, Ventilation and Air-Conditioning Systems U Body and Trim U Tires, Wheels, Frames and Undercarriages U Earth Moving Equipment

3 SKILL SETS COMPETENCY ANALYSIS PROFILE HEAVY DUTY EQUIPMENT TECHNICIAN SKILLS Occupational Health and Safety Procedures Identify and take corrective action against potential workplace health and safety hazards Handle, store and dispose of hazardous workplace materials Wear and maintain personal protective equipment Comply with workplace-related legislation Interpret and apply service-minded information U Practice good housekeeping in the workplace Comply with Workplace Hazardous Materials Information System (WHMIS) Engine Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot cooling systems and Repair cooling systems and Verify repair of cooling systems and Diagnose and troubleshoot engine lubricating systems and U Repair engine lubricating systems and Verify repair of engine lubricating systems and Diagnose and troubleshoot cylinder heads and Repair cylinder heads and Verify repair of cylinder heads and Diagnose and troubleshoot engine blocks and Repair engine blocks and Verify repair of engine blocks and Diagnose and troubleshoot fuel delivery systems and Repair fuel delivery systems and Verify repair of fueld delivery systems and Engine Management Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot fuel control systems and Repair fuel control systems and Verify repair of fuel control systems and Perform mechanicallycontrolled diesel engine tune-ups U

4 SKILL SETS COMPETENCY ANALYSIS PROFILE HEAVY DUTY EQUIPMENT TECHNICIAN SKILLS Perform electronicallycontrolled diesel engine tune-ups Diagnose and troubleshoot mechanicallycontrolled diesel fuel systems and Repair mechanicallycontrolled diesel fuel systems and Verify repair of computer-controlled diesel fuel systems and Diagnose and troubleshoot electronicallycontrolled diesel engine management systems and Repair electronicallycontrolled diesel engine management systems and Verify repair of electronicallycontrolled diesel engine management systems and omponents Exhaust, Intake and Emission Control Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot, exhaust and intake systems and Repair exhaust and intake systems and Verify repair of exhaust and intake systems and Diagnose and troubleshoot turbocharger/blower systems and U Repair turbocharger/ blower systems and Verify repair of turbocharger/blower systems and Diagnose and troubleshoot emission control systems and Repair emission control systems and Verify repair of emission control systems and Electrical Systems -Starting and Charging Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot batteries Service and boost/charge batteries Diagnose and troubleshoot starting systems and Repair starting systems and U Verify repair of starting systems and Diagnose and troubleshoot charging systems and Repair charging systems and Verify repair of charging systems and Diagnose and troubleshoot electrical and electronicallycontrolled systems and Repair electrical and electronicallycontrolled systems and Verify repair of electrical and electronicallycontrolled systems and

5 SKILL SETS COMPETENCY ANALYSIS PROFILE HEAVY DUTY EQUIPMENT TECHNICIAN SKILLS Hyraulic Systems Perform visual inspection, identifying systems type and applicaitons Diagnose and troubleshoot mechanicallyactuated hydraulic systems and Repair mechanicallyactuated hydraulic systems and Verify repair of mechanicallyactuated hydraulic systems and Diagnose and troubleshoot pilot/pneumatic pressure-actuated hydraulic systems and U Repair pilot/pneumatic pressure-actuated hydraulic systems and Verify repair of pilot/ pneumatic pressureactuated hydraulic systems and Diagnose and troubleshoot electrically and electronicallycontrolled hydraulic systems and Repair electrically and electornicallycontrolled hydraulic systems and Verify repair of electronically and electronicallycontrolled hydraulic systems and Clutches and Transmissions Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot clutch systems and Repair clutch systems and Verify repair of clutch systems and Diagnose and troubleshoot manual transmissions/transfer cases and U Repair manual transmissions/ transfer cases and Verify repair of manual transmissions/ transfer cases and Diagnose and troubleshoot torque converters, lock-up clutches and Repair torque converters, lock-up clutches and Verify repair of torque converters, lock-up clutches and Diagnose and troubleshoot powershift transmissions and Repair powershift transmissions and Verify repair of powershift transmissions and Diagnose and troubleshoot powershift transmission electrical and electronic controls and Repair powershift transmission electrical and electronic controls and Verify repair of powershift transmission electrical and electronic controls and Diagnose and troubleshoot hydrostatic transmissions and Repair hydrostatic transmissions and Verify repair of hydrostatic transmissions and Drive Shafts, Drive Axle Assemblies and Final Drives Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot drive shafts, drive axle assemblies, final drives and Repair drive shafts, drive axle assemblies, final drives and Verify repair of drive shafts, drive axle assemblies, final drives and U

6 SKILL SETS COMPETENCY ANALYSIS PROFILE HEAVY DUTY EQUIPMENT TECHNICIAN SKILLS Steering Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot steering systems and Repair steering systems and Verify repair of steering systems and Diagnose and troubleshoot steering clutches/brakes and U Repair steering clutches/brakes and Verify repair of steering clutches/brakes and Braking Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot mechanical/hydraulic braking systems and Repair mechanical/ hydraulic braking systems and Verify repair of mechanical/hydraulic braking systems and Diagnose and troubleshoot air braking systems and U Repair air braking systems and Verify repair of air braking systems and Suspension Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot suspension systems and Repair suspension systems and Verify repair of suspension systems and U Air Supply and Auxiliary Air Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot air supply and auxiliary air systems and Repair air supply and auxiliary air systems and Verify repair of air supply and auxiliary air systems and U Heating, Ventilation, and Air- Conditioning Systems Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot heating and ventilation systems and Repair heating and ventilation systems and Verify repair of heating and ventilation systems and Diagnose and troubleshoot airconditioning systems and U

7 SKILL SETS COMPETENCY ANALYSIS PROFILE HEAVY DUTY EQUIPMENT TECHNICIAN SKILLS Repair airconditioning systems and Verify repair of airconditioning systems and Body and Trim Perform visual inspection, identifying systems type and Diagnose and troubleshoot body, trim and Repair body, trim and Verify repair of body trim and U Tires, Wheels, Frames and Undercarriages Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot tires, wheels and Service wheels and Verify service of wheels and Diagnose and troubleshoot undercarriages and U Repair undercarriages and Verify repair of undercarriages and Earth Moving Equipment Perform visual inspection, identifying systems type and applications Diagnose and troubleshoot earth moving attachments and Repair earth moving attachments and Verify repair of earth moving attachments and NOTE ON SHADED PERFORMANCE OBJECTIVES AND SKILLS Shaded performance objectives and skills are optional, that is, they do not have to be completed or signed off for the apprentice to complete his or her apprenticeship.

8 PREFACE This training document was developed by the Workplace Support Services Branch of the Ministry of Training, Colleges and Universities (MTCU) in consultation with representatives from the industry. These Training Standards are intended to be used by the apprentice, trainers and employers/sponsors as a blueprint for training or as a prerequisite for government accreditation/certification. The care and maintenance of this book is the joint responsibility of the apprentice and the employer/sponsor. The Training Standards were developed specifically for documenting the apprentice s acquisition of skills. The book becomes the only record of an apprentice s training. 1

9 IMPORTANT DIRECTIONS TO EMPLOYER/SPONSORS AND TRAINERS The Training Standards identify skills required for this occupation and its related training program. These Training Standards have been written in concise statements which describe how well an apprentice must perform each skill in order to become competent. Competence means being able to do the performance to the required standard on request. In using these Training Standards, trainers will be able to ensure that the apprentice is developing skills detailed for the occupation. Trainers and apprentices are required to sign off and date the skills following each successful acquisition. Employers/Sponsors participating in this training program will be designated as the Signing Authority and are required to attest to successful achievement by signing the appropriate box included at the end of each skill set. 2

10 IMPORTANT DIRECTIONS TO THE APPRENTICE HEAVY DUTY EQUIPMENT TECHNICIAN 1. All hours working for each employer/sponsor(s) should be recorded in the Employer/Sponsor Information section. All Performance Objectives and skills completed while working for each Employer/Sponsor(s) should be recorded. 2. The "Summary of Hours" should be completed, signed and dated by both the apprentice and employer/sponsor when either all terms of the training agreement have been completed or the apprentice leaves the employer/sponsor. 3. It is the responsibility of the apprentice to inform the local Apprenticeship Client Services office regarding the following changes: change of employer/sponsor address; change of apprentice name or address; transfer to a new employer/sponsor. 4. At the fulfilment of all terms of the Training Agreement, the Apprentice Completion Form must be completed and signed by the current employer/sponsor. Present these completed and authorized Training Standards and the Apprentice Completion Form to your local Apprenticeship Client Services office. 3

11 NOTICE OF COLLECTION OF PERSONAL INFORMATION 1. At any time during your apprenticeship training, you may be required to show this training standard to the Ministry of Training, Colleges and Universities (the Ministry). You will be required to disclose the signed Apprenticeship Completion form to the Ministry in order to complete your program. The Ministry will use your personal information to administer and finance Ontario s apprenticeship training system, including confirming your completion and issuing your certificate of apprenticeship. 2. The Ministry will disclose information about your program completion and your certificate of apprenticeship to the Ontario College of Trades, as it is necessary for the College to carry out its responsibilities. 3. Your personal information is collected, used and disclosed by the Ministry under the authority of the Ontario College of Trades and Apprenticeship Act, Questions about the collection, use and disclosure of your personal information by the Ministry may be addressed to the: Manager, Employment Ontario Contact Centre Ministry of Training, Colleges and Universities 33 Bloor St. E, 2nd floor, Toronto, Ontario M7A 2S3 Toll-free: ; Toronto: TTY: or

12 APPRENTICE RECORD Apprentice Name: EMPLOYER/SPONSOR INFORMATION Training Agreement Number: Name: Address: Telephone: Summary of Training: Dates of Employment: From To Performance Objectives signed off: Employer/Sponsor Signature Date Apprentice Signature Date 5

13 APPRENTICE RECORD Apprentice Name: EMPLOYER/SPONSOR INFORMATION Training Agreement Number: Name: Address: Telephone: Summary of Training: Dates of Employment: From To Performance Objectives signed off: Employer/Sponsor Signature Date Apprentice Signature Date 6

14 APPRENTICE RECORD Apprentice Name: EMPLOYER/SPONSOR INFORMATION Training Agreement Number: Name: Address: Telephone: Summary of Training: Dates of Employment: From To Performance Objectives signed off: Employer/Sponsor Signature Date Apprentice Signature Date 7

15 APPRENTICE COMPLETION FORM Apprentice Name: Print Signature Social Insurance Number: Training units when completed should be Signed off by Employer/Sponsor on the following page and presented with this completion form to your local Apprenticeship Client Services office. Any supporting documentation should also be attached. In-school Completed: Yes ( ) No( ) Not Applicable ( ) (proof to be provided) Hours completed as per Training Agreement: Yes( ) No( ) Not Applicable ( ) Employer/Sponsor Name: Address: Telephone: Signature MTCU USE ONLY: Recommended for Exam: Yes ( ) No ( ) Signature Consultant/ Office Code You will be required to disclose this signed form to the Ministry of Training, Colleges and Universities in order to complete your program. The Ministry will use your personal information to administer and finance Ontario s apprenticeship training system. For further information please see the notice/declaration for collection of personal information that is referenced in the table of contents of this training standard. 8

16 SKILL SETS COMPLETION FORM SKILL SETS TITLE SIGNING AUTHORITY U Occupational Health and Safety Procedures U Engine Systems U Engine Management Systems U Exhaust, Intake and Emission Control Systems U Electrical Systems-Starting and Charging U Hydraulic Systems U Clutches and Transmissions U Drive Shafts, Drive Axle Assemblies and Final Drives U Steering Systems U Braking Systems U Suspension Systems U Air Supply and Auxiliary Air Systems U Heating, Ventilation and Air-conditioning Systems U Body and Trim U Tires, Wheels, Frames and Undercarriages U Earth Moving Equipment Competency Analysis Profile SPECIAL INSTRUCTIONS NOTE ON SHADED PERFORMANCE OBJECTIVES AND SKILLS: Shaded performance objectives and skills are optional, that is, they do not have to be completed or signed off for the apprentice to complete his or her apprenticeship. 9

17 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES GENERAL PERFORMANCE OBJECTIVE Comply with occupational health and safety procedures, by: identifying and taking corrective action against potential workplace health and safety hazards; handling, storing and disposing of hazardous workplace materials; wearing and maintaining personal protective equipment; complying with workplace-related legislation; interpreting and applying service-related information; practising good housekeeping in the workplace; complying with Workplace Hazardous Materials Information System (WHMIS) guidelines; according to the Occupational Health and Safety Act, Mining Act, Environmental Protection Act, government regulations, company policy, and manufacturer s recommendations. SKILLS PERFORMANCE OBJECTIVES Identify and take corrective action against potential workplace health and safety hazards, including: excessive exhaust and/or explosive fumes, dust, sound levels, electrical and mechanical hazards (i.e. damaged or faulty air lines and/or inadequate ventilation); so that the potential for personal injury, damage to equipment, vehicles and the environment are minimized; according to government regulations and company policy Handle, store and dispose of hazardous workplace materials, including: solvents, new and used lubricants and fluids, brake dust, battery acid, refrigerants and gases; using personal protective equipment and specified handling and storage equipment so that individuals are protected from injury and the environment from contamination; according to government regulations, manufacturer s specifications, and company policy. 10

18 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont d Wear and maintain personal protective equipment, including: eye, ear, hand, respiratory, body and foot protection, ensuring that correct fit and optimum protection is provided to the wearer for the specific task performed; according to government regulations, manufacturer s specifications, and company policy Comply with workplace-related legislation, relating to highway traffic safety, parts, warranties, occupational health/safety, environmental protection, business and trade practices, including: Occupational Health and Safety Act, Motive Vehicle Repair Act, Highway Traffic Act, Mining Act and the Environmental Protection Act; by identifying the personal and legal liabilities of technicians and vehicle owners, when performing and/or conducting vehicle safety inspections, emissions tests, work estimates and repairing and/or replacing defective parts; according to government regulations Interpret and apply service-related information, including: service bulletins, manuals and parts catalogues, by locating and identifying Product Identification Number (PIN), accessing microfiche and computerized service information systems; so that service/repair is performed; according to manufacturer s recommendations, and company policy. 11

19 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont d Practice good housekeeping in the workplace, by: applying fire hazard prevention methods, including maintaining a clean and orderly work area, identifying, removing and disposing of potential fire hazards, cleaning up grease, oil spills and/or fluids, ensuring work area is free of obstructions and safely using, and storing tools and shop equipment; to minimize accident or injury to self and others; according to government regulations, and company policy Comply with Workplace Hazardous Materials Information System (WHMIS) guidelines, including: reading and interpreting labels and Material Safety Data Sheets (MSDS); ensuring receipt of training in WHMIS regulations and practices; according to the Occupational Health and Safety Act. Employer/Sponsor Name Employer/Sponsor Signature 12

20 GENERAL PERFORMANCE OBJECTIVE HEAVY DUTY EQUIPMENT TECHNICIAN ENGINE SYSTEMS Diagnose and repair engines, by: performing a visual inspection; diagnosing and troubleshooting, repairing and verifying the repair of cooling systems and ; engine lubricating systems and ; cylinder heads and ; engine blocks and ; fuel delivery systems and ; according to manufacturer's recommendations, specifications, and safety requirements. PERFORMANCE OBJECTIVES SKILLS Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing, contaminated or defective and leakage; including radiators and reservoirs, pressure caps, shutters and controls, filters, cylinder heads, surge/recovery tanks, fluids, lubricants, fan drive mechanisms, pumps, controls and actuators, springs, engine brake assemblies, camshafts, engine blocks, and follower assemblies, belts, pulleys, lines, hoses, fittings, heat exchangers, gaskets, o-rings, oil pans, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements. 13

21 ENGINE SYSTEMS - Cont d Diagnose and troubleshoot cooling systems and, including: radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, lubrication, leaks, odour, temperature, distortion, corrosion, contamination, colour, vibration/noise, coolant type and level; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Repair cooling systems and, including radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements. 14

22 ENGINE SYSTEMS - Cont d Verify repair of cooling systems and, including: radiators and reservoirs, pressure caps, shutters and controls, surge/recovery tanks, coolant, lubricants, fan drive mechanisms, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, circuit protection devices, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Diagnose and troubleshoot engine lubricating systems and, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wiring, lines and hoses, crankcase pressure, leaks, odour, temperature, distortion, corrosion, contamination, fractures, colour, vibration/noise, oil pressure and level; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Repair engine lubricating systems and, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications and safety requirements. 15

23 ENGINE SYSTEMS - Cont d Verify repair of engine lubricating systems and, including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o- rings, heat exchangers, bypass valves and auxiliary devices, actuators, monitoring devices, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Diagnose and troubleshoot cylinder heads and, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, corrosion, erosion, distortion, temperature, vibration/noise, carbon build-up, leaks, and cracks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Repair cylinder heads and, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements. 16

24 ENGINE SYSTEMS - Cont d Verify repair of cylinder heads and, including: cylinder heads, seats, guides, seals, gasket assemblies, fluids, springs, retainers, rotators, valves, actuating mechanisms, engine brake assemblies, connectors, warning devices, camshafts, drive mechanisms, injector tubes, expansion plugs, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Diagnose and troubleshoot engine blocks and, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, pressure testing, and analysing performance and function; checking for wear, temperature, pressure, corrosion, distortion, erosion, fractures, vibration/noise, carbon build-up, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Repair engine blocks and, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements. 17

25 ENGINE SYSTEMS - Cont d Verify repair of engine blocks and, including: engine blocks, liners, piston assemblies, connecting rods, bearings, seals, fluids, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Diagnose and troubleshoot fuel delivery systems and, including: fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance, function, and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, odour, corrosion, distortion, fractures, contamination, fuel level and condition, exhaust colour, vibration/ noise, flow, pressure and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements Repair fuel delivery systems and, including fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, reprogramming or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements. 18

26 ENGINE SYSTEMS - Cont d Verify repair of fuel delivery systems and, including: fuel, tanks, lines, hoses, fittings, pumps, filters, valves, coolers, injectors, governors, linkages, actuators, solenoids, relays, data links, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, pressure-testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer s recommendations, specifications, and safety requirements. Employer/Sponsor Name Employer/Sponsor Signature 19

27 ENGINE MANAGEMENT SYSTEMS GENERAL PERFORMANCE OBJECTIVE Diagnose and repair engine management systems, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of fuel control system and ; performing mechanically and electronicallycontrolled diesel engine tune-ups; diagnosing and troubleshooting, repairing and verifying the repair of mechanically-controlled diesel fuel systems and ; electronically-controlled diesel engine management systems and ; according to manufacturer s recommendations, specifications, and safety requirements. SKILLS PERFORMANCE OBJECTIVES Perform visual inspection, identifying systems type and applications, by: checking for worn, loose, damaged, missing or defective ; including fuel, injectors, tanks, heaters, coolers, valves, filters, lines, hoses, fittings, vents, filters, separators, governors, air throttles, pumps, actuators, mechanical linkages, emission controls, cables, injectors, exhaust system, warning devices, systems monitoring devices panels, data links, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements. 20

28 ENGINE MANAGEMENT SYSTEMS - Cont d Diagnose and troubleshoot fuel control systems and, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, diagnostic codes, odour, temperature, corrosion, colour, contamination, distortion, vibration/noise, pressure, fractures, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements Repair fuel control systems and, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements Verify repair of fuel control systems and, including: fuel, injectors, tanks, vents, coolers, valves, filters, separators, heaters, lines, hoses, fittings, pumps, actuators, warning devices, systems monitoring devices, interfaces, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements. 21

29 ENGINE MANAGEMENT SYSTEMS - Cont d Perform mechanically-controlled diesel engine tune-ups, by: visually inspecting fuel; checking compression and crankcase pressure; checking, adjusting, and/or replacing fuel and air filters, intake system, exhaust systems, manifold boost pressure and controls, valves, injection pump timing, set-up governors; testing injectors, injection pumps, primary fuel supply systems, starting aids and emission control devices; using hand, power, specialized, precision and electronic service tools and manometers; according to manufacturer's recommendations, specifications, and safety requirements Perform electronically-controlled diesel engine tune-ups, by: visually inspecting fuel, checking compression and crankcase pressure; checking, adjusting and/or replacing fuel filters, air filter and intake system, exhaust systems, manifold boost pressure, electrical system, modules, valves, electronic unit injectors (EUI), electronic unit pumps (EUP), primary fuel supply systems, starting aids; checking injection timing, module parameters, idle speed and emission control devices; using hand, power, specialized, precision and electronic service tools and manometers; according to manufacturer's recommendations, specifications, and safety requirements Diagnose and troubleshoot mechanically-controlled diesel fuel systems and, including: fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, odour, contamination, distortion, corrosion, temperature, exhaust colour, fractures, vibration/noise, routing of lines and hoses, and fuel condition; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements. 22

30 fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements Verify repair of mechanically-controlled diesel fuel systems and, including: fuel, tanks, lines, hoses, fittings, vents, filters, separators, heaters, coolers, valves, pumps, mechanical linkages, governors, emission controls, cables, air throttles, injectors, switches, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using pressure and vacuum gauges, hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements Diagnose and troubleshoot electronically-controlled diesel engine management systems and, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for system voltage, opens/shorts/grounds, diagnostic codes, temperature, corrosion, and vibration/noise; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements. 23

31 ENGINE MANAGEMENT SYSTEMS - Cont d Repair electronically-controlled diesel engine management systems and, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, and servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements Verify repair of electronically-controlled diesel engine management systems and, including: electronic control modules (ECM), systems monitoring devices panels, circuit protection devices, data links, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements. Employer/Sponsor Name Employer/Sponsor Signature 24

32 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS GENERAL PERFORMANCE OBJECTIVE Diagnoses and repairs exhaust, intake and emission control systems, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of exhaust and intake systems and ; turbocharger/blower systems and ; emission control systems and ; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy. SKILLS PERFORMANCE OBJECTIVES Perform visual inspection, identifying systems type and applications, by: checking for leaking, worn, loose, missing, damaged, or defective ; including heat shields, exhaust wraps, manifolds, particulate trap systems, waste gates, turbochargers, blowers, drive mechanisms, converters, piping, mufflers, air filters, coolers, actuators, gaskets, oil, seals, indicators, emission control devices, electronic controls, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy Diagnose and troubleshoot, exhaust and intake systems and, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, odour, noise, pressure, restriction, vibration/noise, distortion, corrosion, fractures, exhaust colour, temperature and leaks; using hand, power, specialized and electronic service tools, pyrometers, gauges, manometers/vacuum gauges, infrared heat guns, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy. 25

33 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS - Cont d Repair exhaust and intake systems and, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy Verify repair of exhaust and intake systems and, including: heat shields, exhaust wraps, manifolds, piping, mufflers, converters, air filters, coolers, indicators, actuators, gaskets, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy. 26

34 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS - Cont d Diagnose and troubleshoot turbocharger/blower systems and, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of piping and lines, pressure, restrictions, temperature, distortion, corrosion, contamination, fractures, leaks, lubrication, and noise/vibration; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy Repair turbocharger/blower systems and, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy Verify repair of turbocharger/blower systems and, including: turbochargers, blowers, drive mechanisms, waste gates, piping, lines, fittings, gaskets, seals, oil, manifold boost control devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, analysing performance and function; using hand, power, specialized, precision and electronic service tools, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy. 27

35 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS - Cont d Diagnose and troubleshoot emission control systems and, including: turbochargers/blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, exhaust gases, smoke colour, pressure, restrictions, temperature, corrosion, fractures, leaks, lubrication, and noise/vibration; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy Repair emission control systems and, including: turbochargers/ blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, reprogramming or servicing; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy.. 28

36 EXHAUST, INTAKE AND EMISSION CONTROL SYSTEMS - Cont d Verify repair of emission control systems and, including: turbochargers/ blowers, waste gates, piping, fittings, manifold boost control devices, electronic control module (ECM), particulate trap devices, converters, scrubbers, oil, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, exhaust gas analyzers, gauges, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, safety requirements, and company policy. Employer/Sponsor Name Employer/Sponsor Signature 29

37 ELECTRICAL SYSTEMS - STARTING AND CHARGING GENERAL PERFORMANCE OBJECTIVE Diagnose and repair electrical systems - starting and charging, by: performing a visual inspection, diagnosing and troubleshooting, repairing and verifying the repair of batteries; servicing and boosting/charging batteries; starting systems and ; charging systems and ; electrical and electronicallycontrolled systems and ; according to government regulations, manufacturer s recommendations, specifications, and safety requirements. PERFORMANCE OBJECTIVES SKILLS Perform visual inspection, identifying systems type and applications, by: checking for worn, damaged, missing, corroded, loose, or defective ; including starters, motors, actuators, lighting/illumination, fire suppression systems, security devices, terminal boards/blocks, circuit protection devices, neutral safety devices, regulators, gauges, alternating current generators (alternators), drive mechanisms, batteries, cables, connectors, warning devices, solenoids, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements Diagnose and troubleshoot batteries, by: visually inspecting, testing, and analysing performance and function; checking for wear, state of charge, cranking capacity, voltage drop, fluid level, leaks, loose terminals, hold down, corrosion, fractures, contamination, and distortion; using specialized, precision and electronic service tools, load testers, chargers and hydrometers, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements. 30