Kinetix VPC Servo Motor

Transcription

1 Kinetix VPC Servo Motor Technical Presentation David Rajala Kinetix Motors Product Manager March 2017 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1

2 Topics Kinetix VPC Motor Overview Mechanicals Options Dimensions, mounting, fan details, airpurge Encoders, shafts, connectors, brake, shaft seal Technology Interior permanent magnet, IE4 energy efficiency, torque quality, field weakening, active shunt Performance Downsizing drives & cables, speed/torque comparisons, cable offerings, machine architecture Motion Analyzer Sizing and selection, active shunt selection Launch Plans Appendix Re-orderable part numbers Additional motor mounting details PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 2

3 Kinetix VPC Servo Motor Overview PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 3

4 What is the Kinetix VPC Servo Motor? Expansion of the VP motor series Kinetix 3 Kinetix 350 Kinetix 5500 Kinetix 5700 Kinetix 6000/6200 Kinetix 300 Kinetix 6500 VP = Single-cable (option) TL-Series Motor Linear Actuators itrak VP-Series Motor MP-Series Motor HPK-Series Motor RDD-Series Motor C = Continuous-duty Interior Permanent Magnet (IPM) Higher power Higher continuous torque Kinetix VPC PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 4

5 Continuous Dynamic Kinetix VPC Servo Motor Positioning Rockwell Automation Motor Portfolio 0.2 kw 4 kw 7.5 kw 18 kw 30 kw 150 kw VPL MPM MPL VPC HPK Sicme / Oemer Partnership Dynamic intermittent, bi-directional motion (point-to-point) with typically higher stall torque requirements over short periods Continuous steady, uni-directional motion at a rated speed requiring continuous torque over long periods PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 5

6 Why the Kinetix VPC Motor? Increase your machine performance Up to 60% increased continuous torque Up to 150% increased max speeds New 23 bit and 25 bit hi-resolution encoders Reduce your downtime Up to 60% improvement in L10 bearing life Single cable provides faster installations 10 minutes or less field-replaceable fan Reduce your energy costs IE4 rating offers up to 5% greater efficiency Less current draw with smaller drive and motor PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 6

7 Kinetix VPC Key Features & Benefits Single- and dual-cable offerings Kinetix 5700 servo drive IE4 energy efficiency rated Foot mount option Matches competition EnDat digital multi-turn (25-bit) DSL digital multi-turn, (23-bit) SIL2 Hiperface single-turn (21-bit) Extended L10 bearing life Expanded power up to 30 kw IP65 Quick-change fan Removable side shrouds Increased max speeds Cooling fins * BOLD text denotes a new servo motor feature with VPC PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 7

8 Defining Continuous Duty Dynamic Duty intermittent, bi-directional motion (point-to-point) with typically higher stall torque requirements over short time periods Continuous Duty steady, uni-directional motion at a rated speed requiring continuous torque over long time periods Torque T p T 0 Rated Operating Point (maximum cont. a rated speed) T0 VPC Continuous Torque Field-Weakening Region Converting Winding Rated Speed Bus Overvoltage Max Speed Max Speed (with active shunt) Speed PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 8

9 VPC VPL MPF VPF MPS VPS TL TLY Positioning: All Rockwell Automation Motors 0.2 kw 1.5 kw 3.0 kw 4 kw 5.5 kw 7.5 kw 11 kw 18.5 kw 30 kw 75 kw 112 kw 0.5 kw 2.0 kw 150 kw F46 F70 F90 F100 F115 HPK MPM MPL F63 F63 F63 F75 F100 F115 F130 F115 F130 F165 F100 F100/130 F130 F165 F165 F75 F100 F115 F130 F165 F75 F100 F115 F130 F165 F215 F265 F300 F215 F165 F165 (SH 80) F215 (SH 100) F300 (SH 132) *Dual connectors required for 30 kw option F300 (SH 132 mm) F350 (SH 160 mm) (SH 180 mm) (SH 200 mm) (SH 225 mm) (SH 254 mm) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 9

10 Continuous VPC Dynamic VPL Food Grade VPF Stainless VPS Positioning: VP Motors kw 5.5 kw 7.5 kw 11 kw 15 kw 18.5 kw 22 kw 30 kw F100 F130 F165 F63 F75 F100 F115 F130 F165 F63 F75 F100 F115 F130 F165 *Dual Connectors F165 (SH 80mm) F215 (SH 100mm) F300 (SH 132mm) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 10

11 Configurable Catalog Online configurator available to select the right options* *Some dependencies exist PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 11

12 Motor Ratings & Quick Info 19 base motor offerings (3 frames, 2-6 magnet stacks, 3 speed windings) to cover broad power range Frame Size / Shaft Height (mm) F165 / SH80 F215 / SH100 F300 / SH132 Base Catalog VPC-B1652A VPC-B1653A VPC-B1652D VPC-B1653D VPC-B1654D VPC-B21539 VPC-B21549 VPC-B2153A VPC-B2154A VPC-B2154D VPC-B2155D VPC-B2156D VPC-B30029 VPC-B30039 VPC-B30049 VPC-B3002A VPC-B3003A VPC-B3004A VPC-B3004D Rated Speed (rpm) Rated Cont Pow er (kw ) Cable Size (4AWG = no single cable option) D020-ERS D032-ERS D032-ERS D057-ERS D057-ERS D032-ERS D057-ERS D057-ERS D057-ERS S086-ERS S086-ERS S086-ERS S086-ERS S086-ERS 1500 Max Speed w ithout Shunt (rpm) Max Speed w ith Shunt (rpm) IE4 Energy Efficiency Rating Inertia (kg-m2) Motor Weight (no brake) (kg) Kinetix 5700 Drive Matching S086-ERS S086-ERS S086-ERS S130-ERS Rated Cont Torque (Nm) Peak Torque (Nm) S130-ERS S160-ERS PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 12

13 Kinetix VPC Servo Motor Mechanicals PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 13

14 Kinetix VPC Dimensions See Motor Install Manual: VPC-IN001 See Rotary Tech Specs: KNX-TD mm 483 mm 524 mm 520 mm 561 mm 601 mm 642 mm 692 mm 740 mm 80 mm 100 mm 132 mm Frame 165 (SH80) Frame 215 (SH100) Frame 300 (SH132) 160 mm 200 mm 220 mm 200 mm 240 mm 260 mm 265 mm 324 mm 335 mm 170 mm 210 mm 275 mm PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 14

15 Kinetix VPC Size and Weight Benefits Over HPK H hpk = 366 mm H vpc = 324 mm, 335 mm 132 mm L hpk L vpc L hpk Weight HPK-B mm 153 kg / 335 lbs HPK-B mm 153 kg / 335 lbs HPK-B mm 166 kg / 366 lbs L vpc % Weight % VPC-B mm -19% 81.4kg / 179.0lbs -47% VPC-B mm -23% 95.7kg / 210.5lbs -37% VPC-B mm -20% 116.7kg / 256.7lbs -30% PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 15

16 Motor Mounting Flange mount IEC mounting standards - same as MPL, MPM, VPL Pilot diameters for locating Socket-head cap screws with shorter allen wrench work best See Motor Install Manual: VPC-IN001 Foot mount Remove fan for access to rear feet Dimensions found in installation manual PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 16

17 Motor Mounting - Flange Flange mount 3:1 space provision May be preferred to use shorter allen wrench 3x x Shorter allen wrenches Note: Hex head mounting for F300 on bottom feet may encounter tight fit / interference. Please see Appendix slides for more detail. PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 17

18 Kinetix VPC Fan Detail Fan Labeling Simple Fan Wiring (see VPC-IN002 Install Manual) Side Shrouds (come with motor; are re-orderable) Frame Catalog String Fan Electrical Specs Mounting Bolts F165 VPC-FAN / 230V AC, 1ph, 50/60 Hz M5 F215 VPC-FAN / 230V AC, 1ph, 50/60 Hz M6 F300 VPC-FAN / 480V AC, 3ph, 50/60 Hz M8 Fan (comes with motor; are re-orderable) 4x Mounting Bolts (pare of pre-installed fan; come with re-orderable fan kit) Separately powered Kinetix VPC fan comes pre-installed and is replaceable PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 18

19 Kinetix VPC Fan Wiring See Fan Install Manual: VPC-IN002 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 19

20 Air Purge Threaded Hole Threaded hole is provided for air purge For applications where positive air pressure inside the motor is required, a pre-drilled hole has been provided Customer must supply their own air line and threaded end Motor comes with threaded plug to keep closed PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 20

21 Kinetix VPC Servo Motor Options Encoders, Shaft, Connectors, Shaft Seal PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 21

22 Kinetix VPC Encoder Options VPC-Bxxxxx- xxxfx Code S Q Y Type Single-turn absolute Multi-turn absolute Multi-turn absolute Multi-turns Protocol Hiperface Hiperface DSL digital EnDat digital Resolution 1024 sin/cos per revolution (21 bit resolution with Kinetix drive interpolation) 23 bit 25 bit Counts/rev 2,097,152 8,388,608 33,554,432 Thermal protection Thermostat Thermistor* Thermostat *Available as tag in Logix for real-time monitoring PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 22

23 Kinetix VPC Shaft Options VPC-Bxxxxx-x xxfx J Keyed shaft K Keyless (smooth) shaft PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 23

24 Kinetix VPC Connectors VPC-Bxxxxx-xx xfx Motor connectors will automatically be selected based on encoder choice: Q feedback = single motor connector (code 1 ) i.e. VPC-B1652D-QJ12FS S feedback = two motor connectors (code 7 ) i.e. VPC-B1652D-SJ72FS Y feedback = two motor connectors (code 7 ) i.e. VPC-B1652D-YJ72FS 1 7 Single connector catalogs Power/feedback connector catalogs For connector pin-outs and more information; See Motor Install Manual: VPC-IN001 See Rotary Tech Specs: KNX-TD001 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 24

25 Kinetix VPC Brake Option VPC-Bxxxxx-xxx Fx Kinetix VPC motors come with an available holding brake option Code 2 = No Brake; Code 4 = Brake Type: spring-set holding brake, releases when voltage applied Voltage input: 24V DC Rotational backlash: 0.5 degrees (30 arc-minutes) Holding Torque, max: Frame 165: 35 Nm Frame 215: 72 Nm Frame 300: 200 Nm PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 25

26 Kinetix VPC Shaft Seal (Standard) VPC-Bxxxxx-xxxxF Kinetix VPC motors come with standard shaft seal (Code S ) Maintains IP65 rating in all motor orientations Dust protection (6): Total protection from dust (tissue dust, fibers) Liquid protection (5): Protected against low-pressure jets of water from all directions. For more information; See Motor Install Manual: VPC-IN001 See Rotary Tech Specs: KNX-TD001 See Shaft Seal Install: 2090-IN012 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 26

27 Kinetix VPC Servo Motor Technology PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 27

28 Kinetix VPC is an Interior Permanent Magnet Motor Surface Permanent Magnet (SPM) vs. Interior Permanent Magnet (IPM) L d L q magnet losses (at high speed) electromagnetic torque stator and rotor mmfs Ld Lq electromagnetic torque stator and rotor mmfs stator mmf and rotor saliency (reluctance) field-weakening (constant power) operation manufacturability Torque, [Nm] stator and pm reluctance Torque angle, [deg.] Torque angle for maximum torque condition is not constant (as in SPM), but a function of L d and L q (saliency). Torque, [Nm] stator and pm reluctance IPM has higher torque 0 density by utilizing permanent magnet and L d = L q (no saliency), i d = 0 (for T max ) reluctance torques L d < L q (saliency), i d 0 (for T max ) total Torque angle, [deg.] PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 28

29 Kinetix VPC Meets AND EXCEEDS IE4 Efficiency IEC standard Efficiency standard harmonized to NEMA IE4 NEMA Super Premium IEC defines efficiency ratings for motors operating across the line (future version calls for IE ratings for motors supplied by inverters) Rating is commonly used for inverter rated motors Kinetix VPC motor meets and exceeds IE4 ratings on Kinetix 5700 inverters running at 4 khz PWM frequency. Catalog Number Rated Speed Rated Power IE2 Rating IE3 Rating IE4 Rating VPC Motor Efficiency RPM kw/hp % % % % % VPC-B1652A-xxxxFS / VPC-B1653A-xxxxFS / VPC-B1652D-xxxxFS / VPC-B1653D-xxxxFS / VPC-B1654D-xxxxFS / VPC-B21539-xxxxFS / VPC-B21549-xxxxFS / VPC-B2153A-xxxxFS / VPC-B2154A-xxxxFS / VPC-B2154D-xxxxFS / VPC-B2155D-xxxxFS / VPC-B2156D-xxxxFS / VPC-B30029-xxxxFS / VPC-B30039-xxxxFS / VPC-B30049-xxxxFS / VPC-B3002A-xxxxFS / VPC-B3003A-xxxxFS / VPC-B3004A-xxxxFS / VPC-B3004D-xxxxFS / Difference to IE4 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 29

30 Kinetix VPC has Improved Torque Quality Torque quality has two components: cogging and ripple Sources of torque pulsations Cogging (or detent) torque produced by the interaction of permanent magnet field and the salient laminated structure of the stator Ripple torque produced by the interaction of permanent magnet field and the magnetic field produced by the current flowing in the armature winding of the stator Ripple torque produced by the distortions in the motor current waveform Additional cogging and ripple torques produced as a result of imperfections in the electromagnetic structure of the motor due to tolerance and manufacturing process variations PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 30

31 Torque Pulsations Cogging Cogging (or detent) torque produced by the interaction of the fields produced by permanent magnets and the salient 190 laminated structure of the stator 185 Open-circuit (unpowered) operation 170 Cogging torque is addressed at the stage of electromagnetic motor core 165 design and can be optimized to extremely low values Additional low frequency components of cogging torque are produced as a result of imperfections in the electromagnetic structure of the motor due to tolerance and manufacturing process variations Electromagnetic torque [Nm] Harmominc magnitude [Nm] Position [deg. el.] Harmonic order Electromagnetic torque [Nm] Harmominc magnitude [Nm] Position [deg. el.] Cogging torque (no-load) Harmonic order PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 31

32 Torque Pulsations Ripple (on-load) Ripple torque produced by the interaction of permanent magnet field and the magnetic field produced by the current flowing in the armature winding of the stator Ripple torque is addressed at the stage of electromagnetic motor core design and can be optimized to low values Sources of additional ripple torques: Imperfections in the electromagnetic structure of the motor due to tolerance and manufacturing process variations, Distortion of the motor current waveform (PWM, tuning, current sensor offsets, etc.) Electromagnetic torque [Nm] Torque ripple (rated-load) Position [deg. el.] Harmominc magnitude [Nm] Harmonic order Electromagnetic torque [Nm] Harmominc magnitude [Nm] PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 32

33 Torque Pulsations Function of Load An important quality of a well-designed servo motor-drive system is the ability to maintain low torque ripple over a wide range of load conditions. This is in contrast to motors that exhibit low torque oscillations at light loads and develop significant increase of torque ripple at peak loads Torque linearity as a function of load is another important parameter Torque Ripple 300 Torque Ripple Torque [Nm] Torque [Nm] Current [A] Existing Servo Motor Technology Current [A] Kinetix VPC Servo Motor PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 33

34 Power (kw) (1.0 kw = 1.34 hp) Torque (Nm) (1.0 Nm = 8.85 lb-in) Field Weakening Field weakening allows operating the motor above the base speed in inverter voltage limited condition. FW also known as (constant power region, flux weakening, etc ) FW allows high K T (torque constant) motors to run at high speeds VPC-B1653A-xxxxFS (2198-D032-ERS, 40C motor ambient) Tcont 480V Tpeak 480V Speed (rpm) FW is possible with IM, SPM and IPM motors Torque, generally, reduces as 1/speed in voltage limited conditions IPMs have better FW capability than SPMs due to higher armature reactance IPMs can be designed to have an infinite FW range NOT PRACTICAL, but possible VPC-B1653A-xxxxFS (2198-D032-ERS, 40C motor ambient) Speed (rpm) Pcont 480V Ppeak 480V PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 34

35 Torque (Nm) (1.0 Nm = 8.85 lb-in) Field Weakening Field weakening with PM motors requires special care: Within FW range there are 2 distinct operating modes. FW up to bus overvoltage speed FW beyond bus overvoltage speed When motor is operated above bus overvoltage speed means of disconnecting the motor or clamping the bus voltage must be provided VPC-B1653A-xxxxFS (2198-D032-ERS, 40C motor ambient) Speed (rpm) Tcont 480V Tcont 400V Tpeak 480V Tpeak 400V bus overvoltage speed (max inverter safe speed limit) Kinetix VPC motor and Kinetix 5700 system relies on active shunts to clamp the DC bus to a safe level. No protection required! Back-emf voltage greater than allowable dc-bus voltage (only in fault conditions) NEED ACTIVE SHUNT PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 35

36 Field Weakening Active Shunt Active shunt sizing procedure is provided in Motion Analyzer: Motion Analyzer allows customers to size an appropriate shunt module to meet their application requirements Two important parameters are used for sizing: Maximum expected motor axis speed Total inertia at maximum expected speed Motion Analyzer allows for the active shunt to be shared among multiple axes that will be running above bus overvoltage speed Powerohm is a Rockwell Automation Encompass TM Partner Active shunt clamps/regulates the bus voltage to a safe level in case of inverter shutdown (E-stop) or fault condition when motor is allowed to coast from high speed During active shunt operation, the motor develops a braking torque and, therefore, slows down the load. Braking torque is developed until motor speed reaches a value close to bus overvoltage speed PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 36

37 Field Weakening Active Shunt Extended Speed feature in Studio 5000 Logix Designer (V29.0 and later, IPM support) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 37

38 Kinetix VPC Servo Motor Motor and System Performance PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 38

39 System Benefits of Kinetix VPC Motor Dynamic Duty intermittent, bi-directional motion (point-to-point) with typically higher stall torque requirements over short time periods Continuous Duty steady, uni-directional motion at a rated speed requiring continuous torque over long time periods Torque T p T 0 T0 VPC Continuous Torque Rated Operating Point (maximum cont. a rated speed) Field-Weakening region MPL / MPM / HPK Kinetix VPC Smaller motor Less current draw Kinetix 6000 Kinetix 5700 Smaller drive Less current draw Smaller AWG cable Single- vs dual-cable Rated Speed Max Speed Speed Acquisition Savings Energy Savings PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 39

40 Performance Benefits of Kinetix VPC Motor 1. Similar Construction 2. Smaller motor MPL-B580F and VPC-B1654D both have Kt ~1.4 Nm/A: MPL-B580F and VPC-B1653D both have Kt ~1.4 Nm/A: Kinetix VPC has 167% increased max speed range Kinetix VPC can achieve Tcont at rated with 4 magnet stacks and fan Kinetix VPC has 167% increased max speed range Kinetix VPC can achieve Tcont at rated, with 3 magnet stacks instead of 4 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 40

41 Flexible System Solution Cable Options Encoder Options Single Cable Absolute, Multi-turn DSL protocol Kinetix 5700 Drives OR Absolute, Single-turn Hiperface protocol Kinetic VPC Motors Separate Power and Feedback Cables Absolute, Multi-turn EnDat digital protocol PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 41

42 Expanded Single-Cable Offering for Kinetix VPC Servo Motor DE Single Cable (0-90 meters) E1 Extension Cable (0-30 meters) Kinetix VPC Motors 14 AWG 14 AWG 10 AWG 10 AWG Available Today Available Today Frame AWG 6 AWG 8 AWG 6 AWG New for Kinetix VPC Motor New for Kinetix VPC Motor SICK DSL Multi-turn 23-bit SIL2 Frame 215 Frame 300 Kinetix VPC motor offers higher power in a single cable, up to 90 m total length PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 42

43 Kinetix VPC in a Converting Machine Accumulator Unwinder Printer Embosser Rewinder Trimmer Log Saw Field weakening Fan for max power Foot mount Belted connection Hi-res EnDat digital encoder Low torque ripple Power dense (space) Single cable (space) Maximum torque Low torque ripple Standardized SKU Power dense (space) Single cable (space) Low-speed/hightorque Single-turn encoder Induction motor dropin replacement Kinetix VPC motors across entire tissue converting line PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 43

44 Example Architecture: Paper Converting Accumulator Unwinder Printer Embosser Rewinder Trimmer Log Saw x2 x5 x4 x3 x3 x2 x1 x6 x4 x1 Kinetix VPC Kinetix VPL Kinetix VPC Kinetix VPC AC Motor Kinetix VPC Kinetix VPC Kinetix VPC PowerFlex 755 Kinetix 5700 Kinetix 5700 Kinetix 5700 Kinetix 5700 Kinetix 5700 Kinetix 5700 EtherNet/IP PanelView Plus 7 ControlLogix PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 44

45 Kinetix VPC Servo Motor Sizing in Motion Analyzer PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 45

46 Kinetix VPC Motor in Motion Analyzer Available Speed/Torque Tool (with Kinetix D or 2198-S drives) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 46

47 Choose the Kinetix VPC Family Browse for products to search Type Catalog Manually and add into the axis PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 47

48 Axis Analysis Same bar graphs, with indication for safety shunt Bus Utilization will be 100% when in field weakening Caution: Performance in the field weakening region Maximum inverter safe speed PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 48

49 Bus Analysis Bus analysis shows which safety shunt is required (if any) There is one safety shunt PER bus. Multiple overspeeding VPC motors share one Safety Shunt Safety shunt must be connected via a capacitor module. (i.e. a capacitor is added if necessary) Utilization is the worst case scenario, when drives fail when all motors are running at peak speed Adds capacitor module if necessary Indicates which Active Shunt is required PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 49

50 Application Targets - CPW Depending on Specific Machine requirements consider: Diaper Machines Corrugated Paper Machines Wipe and Napkin Machines Flexo-folder-gluer and Diecutter Narrow Web Press CI Press Tissue Converting Wire Rolling Bag Machines Slitter Rewinder Unwind, Reel Stand Winder, Rewind Coating and Laminating Machines Log Saw Folder-Gluer Shear Cutoff Knife Calendar Embosser Sheeters PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 50

51 Appendix PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 51

52 VPC Re-orderable Part Numbers Catalog Rockwell PN Technical Description VPC-FAN165 VPC-FAN215 VPC-FAN300 VPC-FAN165-SHROUD-2NB VPC-FAN165-SHROUD-2B3NB VPC-FAN165-SHROUD-3B4NB VPC-FAN165-SHROUD-4B VPC-FAN215-SHROUD-3NB VPC-FAN215-SHROUD-4NB VPC-FAN215-SHROUD-3B5NB VPC-FAN215-SHROUD-4B6NB VPC-FAN215-SHROUD-5B6B VPC-FAN300-SHROUD-2NB3NB VPC-FAN300-SHROUD-2B4NB VPC-FAN300-SHROUD-3B VPC-FAN300-SHROUD-4B MPL-SSN-A6B6 VPL-SS-X256 PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN Fan Kit, Kinetix VPC F165, IP65, 230VAC; 50/60Hz, 19/18W power,.08/.08a rated current, 2600/2950rpm 73/84CFM; -40C to +65/+70C operating temp, -40C to +80C storage temp Fan Kit, Kinetix VPC F215, IP65, 230VAC; 50/60Hz, 45/39W power,.3/.25a rated current, 2800/3250rpm 200/230CFM; -25C to +70C operating temp, -40C to +80C storage temp Fan Kit, Kinetix VPC F300, IP65, 500VAC; 50/60Hz, 57/78W power,.18/.13a rated current, 2800/3200rpm 409/474CFM; -25C to +55/+80C operating temp, -40C to +80C storage temp Side shrouds for Kinetix VPC F165, length to fit 2-STK non-brake motor Side shrouds for Kinetix VPC F165, length to fit 2-STK brake motor and 3-STK non-brake motor Side shrouds for Kinetix VPC F165, length to fit 3-STK brake motor and 4-STK non-brake motor Side shrouds for Kinetix VPC F165, length to fit 4-STK brake motor Side shrouds for Kinetix VPC F215, length to fit 3-STK non-brake motor Side shrouds for Kinetix VPC F215, length to fit 4-STK non-brake motor Side shrouds for Kinetix VPC F215, length to fit 3-STK brake and 5-STK non-brake motor Side shrouds for Kinetix VPC F215, length to fit 4-STK brake and 6-STK non-brake motor Side shrouds for Kinetix VPC F215, length to fit 5-STK brake and 6-STK brake motor Side shrouds for Kinetix VPC F300, length to fit 2-STK non-brake motor and 3-STK non-brake motor Side shrouds for Kinetix VPC F300, length to fit 2-STK brake motor and 4-STK non-brake motor Side shrouds for Kinetix VPC F300, length to fit 3-STK brake motor Side shrouds for Kinetix VPC F300, length to fit 4-STK brake motor Shaft seal kit, fits VPC F165 (also fits some MP-series motors) PN Shaft seal kit, fits VPC F215 VPC-SSN-F300 PN Shaft seal kit, fits VPC F300 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 52

53 Kinetix VPC Motor Mounting General Comments: Motor mounting screws will need to be installed and started by hand (very limited tool access until screws are threaded down a ways). Mounting holes are in a semi-enclosed area and there does not exist straight on access. Screws must be accessed and tightened from side of motor. Rear foot mount screws can only be installed with the fan subassembly removed. Suggested tightening tools are short leg/tight clearance L-key allen wrenches (for Socket Head Cap Screws) and/or open end wrenches (for Hex Head Cap Screws). Alternate mounting method includes mounting motor on studs or bolts originating from the application mounting surface and utilizing nuts on the back side of motor mounting flanges. PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 53

54 Kinetix VPC Motor Mounting General Comments Motor mounting screws should be installed and started by hand (limited tool access until screws are threaded down a ways). Mounting holes are in a semi-enclosed area with limited straight-on access. Screws must be accessed and tightened from side of motor. Rear foot mount screws can only be installed with the fan subassembly removed. Suggested tightening tools are short leg/tight clearance L-key allen wrenches (for Socket Head Cap Screws) and/or open end wrenches (for Hex Head Cap Screws). Alternate mounting method includes mounting motor on studs or bolts originating from the application mounting surface and utilizing nuts on the back side of motor mounting flanges. PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 54

55 Decreasing Thread Engagement Steel Alum Decreasing Thread Engagement Steel Alum VPC-165 Foot Mount Foot Mounting Screws: M8 Socket Head Cap Screw (SHCS) 3/8 Socket Head Cap Screw (SHCS) VPC-165 Foot Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's 3/8" X 1.000" X M8 X X X M8 X X Assembling Clearance Views Installed Views (M8X18 SHCS is Shown) Lobe on Rear End Cap Limits SHCS Length that can be Assembled Available Thread Engagement Foot Mounting Screws: M8 Hexagon Cap Screw (HCS) 3/8 Hexagon Cap Screw (HCS) Assembling Clearance Views Lobe on Rear End Cap Limits HHCS Length that can be Assembled VPC-165 Foot Mount Screw Length Options Thread into: HCS Avail Thd Engage REF: # of mm Thd Dia's M8 X X X 3/8" X 1.000" X M8 X X X M8 X X Installed Views (M8X18 HCS is Shown) Available Thread Engagement

56 Decreasing Thread Engagement Steel Alum Decreasing Thread Engagement Steel Alum VPC-165 Flange Mount Flange Mounting Screws: M10 Socket Head Cap Screw (SHCS) 7/16 Socket Head Cap Screw (SHCS) VPC-165 Flange Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's M10 X X X 7/16" X 1.500" X X M10 X X X 7/16" X 1.375" X 7/16" X 1.250" X M10 X X Flange Mounting Screws: M10 Hexagon Cap Screw (HCS) 7/16 Hexagon Cap Screw (HCS) Assembling Clearance Views Installed Views (M10X25 SHCS is Shown) Assembling Clearance Views Flange on Front End Cap Limits SHCS Length that can be Assembled Available Thread Engagement Flange on Front End Cap Limits HHCS Length that can be Assembled VPC-165 Flange Mount Screw Length Options Thread into: HCS Avail Thd Engage REF: # of mm Thd Dia's M10 X X X 7/16" X 1.500" X X M10 X X X 7/16" X 1.375" X 7/16" X 1.250" X M10 X X Installed Views (M10X30 HCS is Shown) Available Thread Engagement

57 Decreasing Thread Engagement Steel Alum Decreasing Thread Engagement Steel Alum VPC-215 Foot Mount Foot Mounting Screws: M10 Socket Head Cap Screw (SHCS) 7/16 Socket Head Cap Screw (SHCS) VPC-215 Foot Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's M10 X X X 7/16" X 1.375" X X M10 X X X 7/16" X 1.250" X X 7/16" X 1.125" X M10 X X Foot Mounting Screws: M10 Hexagon Cap Screw (HCS) 7/16 Hexagon Cap Screw (HCS) Assembling Clearance Views Installed Views (M10X25 SHCS is Shown) Assembling Clearance Views Lobe on Front End Cap Limits SHCS Length that can be Assembled Available Thread Engagement Lobe on Front End Cap Limits HHCS Length that can be Assembled VPC-215 Foot Mount Screw Length Options Thread into: HCS Avail Thd Engage REF: # of mm Thd Dia's 7/16" X 1.375" X X M10 X X X 7/16" X 1.250" X X M10 X X X 7/16" X 1.125" X M10 X X Installed Views (M10X25 HCS is Shown) Available Thread Engagement

58 Decreasing Thread Engagement Steel Alum Decreasing Thread Engagement Steel Alum VPC-215 Flange Mount Flange Mounting Screws: M12 Socket Head Cap Screw (SHCS) 1/2 Socket Head Cap Screw (SHCS) VPC-215 Flange Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's 1/2" X 2.000" X X M12 X X X 1/2" X 1.750" X X M12 X X 1/2" X 1.500" X M12 X Flange Mounting Screws: M12 Hexagon Cap Screw (HCS) 1/2 Hexagon Cap Screw (HCS) Assembling Clearance Views Installed Views (M12X35 SHCS is Shown) Assembling Clearance Views Flange on Front End Cap Limits SHCS Length that can be Assembled Available Thread Engagement Flange on Front End Cap Limits HHCS Length that can be Assembled VPC-215 Flange Mount Screw Length Options Thread into: HCS Avail Thd Engage REF: # of mm Thd Dia's M12 X X X 1/2" X 1.750" X X M12 X X 1/2" X 1.500" X Installed Views Available Thread Engagement (M12X35 HCS is Shown)

59 Decreasing Thread Engagement Steel Alum Decreasing Thread Engagement Steel Alum VPC-300 Foot Mount Foot Mounting Screws: M10 Socket Head Cap Screw (SHCS) 7/16 Socket Head Cap Screw (SHCS) VPC-300 Foot Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's M10 X X X 7/16" X 1.500" X X M10 X X X 7/16" X 1.375" X X 7/16" X 1.250" X M10 X X Foot Mounting Screws: M10 Hexagon Cap Screw (HCS) 7/16 Hexagon Cap Screw (HCS) Assembling Clearance Views Installed Views (M10X35 SHCS is Shown) Assembling Clearance Views Lobe on Rear End Cap Limits SHCS Length that can be Assembled Available Thread Engagement Lobe on Rear End Cap Limits HHCS Length that can be Assembled VPC-300 Foot Mount Screw Length Options Thread into: HCS Avail Thd Engage REF: # of mm Thd Dia's M10 X X X 7/16" X 1.500" X X M10 X X X 7/16" X 1.250" X M10 X X Installed Views (M10X40 HCS is Shown) Available Thread Engagement

60 Decreasing Thread Engagement Steel Alum VPC-300 Flange Mount Assembling Clearance Views Flange Mounting Screws: M16 Socket Head Cap Screw (SHCS) 5/8 Socket Head Cap Screw (SHCS) Fins on Housing Limits SHCS Length that can be Assembled VPC-300 Flange Mount Screw Length Options Thread into: SHCS Avail Thd Engage REF: # of mm Thd Dia's M16 X X X 5/8" X 2.250" X X M16 X X X 5/8" X 2.000" X M16 X X 5/8" X 1.875" X Installed Views (M16X55 SHCS is Shown) Available Thread Engagement Comment: Very Little Clearance Exists Between Screw Head and Foot Mounting Flange, but there is Clearance. Hexagon Head Cap Screws (HHCS) CANNOT be Used Due to Head Interference with Foot Mounting Flange INTERFERENCE